2003 Vauxhall Corsa Hatchback engine fastener tightening specifications

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Condition	Value

expand_moreAir intake system

expand_moreIntake manifold


1.0 12V with gasoline straight-3 973 cc 58 HP engine (2000.9–2003.10)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
1.2 16V with gasoline straight-4 1.2 L 74 HP at 5600 RPM, 110 N⋅m at 4000 RPM engine (2000.9–2006.10)	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
1.7 DI 16V with diesel straight-4 1.7 L 64 HP at 4400 RPM, 130 N⋅m at 2000 RPM engine (2000.8–2006.9)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
1.7 DTI 16V with diesel straight-4 1.7 L 74 HP at 4400 RPM, 165 N⋅m at 1800 RPM engine (2000.8–2006.9)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Use new screws or nuts

expand_moreAuxiliary assemblies

expand_moreAuxiliary drive belt tensioner

expand_more1.2 16V Dualfuel with gasoline straight-4 1.2 L 74 HP at 5600 RPM, 110 N⋅m at 4000 RPM engine (2001.8–2006.10)


M10 screws	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
M8 screws	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m


1.3 CDTI 16V with diesel straight-4 1.2 L 70 HP engine (2000.8–2006.9)	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_more1.4 Twinport with gasoline straight-4 1.4 L 89 HP at 5600 RPM, 125 N⋅m at 4000 RPM engine (2003.6–2006.10)


M10	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
M8	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m


All other modifications	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m

expand_moreAir-conditioning compressor


All Vauxhall diesel straight-4 1.7 L Y 17 DT engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All Vauxhall diesel straight-4 1.7 L Z 17 DTH engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAir-conditioning compressor bracket


All Vauxhall diesel straight-4 1.7 L Y 17 DT engines	31.72 lbf⋅ft31.72 lbf⋅ft43 N⋅m
All Vauxhall diesel straight-4 1.2 L Z 13 DT engines	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
All Vauxhall diesel straight-4 1.7 L Z 17 DTH engines	31.72 lbf⋅ft31.72 lbf⋅ft43 N⋅m


Air-conditioning compressor pressure line	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace sealing rings.

expand_moreAlternator

expand_more1.7 CDTI 16V with diesel straight-4 1.7 L 99 HP at 4400 RPM, 240 N⋅m at 2300 RPM engine (2000.8–2006.9)


M10	33.93 lbf⋅ft33.93 lbf⋅ft46 N⋅m
M8	14.01 lbf⋅ft14.01 lbf⋅ft19 N⋅m

expand_moreCarburetion

expand_moreExhaust gas return cooler


1.7 CDTI 16V with diesel straight-4 1.7 L 99 HP at 4400 RPM, 240 N⋅m at 2300 RPM engine (2000.8–2006.9)	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m

expand_moreExhaust recirculation pipe

expand_moreAll Vauxhall diesel straight-4 1.7 L Y 17 DTL engines


On exhaust manifold screws	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
Replace sealing rings.
Support	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Union nuts	32.45 lbf⋅ft32.45 lbf⋅ft44 N⋅m
Replace sealing rings.


All Vauxhall diesel straight-4 1.7 L Z 17 DTH engines	21.39 lbf⋅ft21.39 lbf⋅ft29 N⋅m
Replace sealing rings.

expand_moreInjection hoses


1.7 CDTI 16V with diesel straight-4 1.7 L 99 HP at 4400 RPM, 240 N⋅m at 2300 RPM engine (2000.8–2006.9)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreInjection nozzle (injector)


1.0 12V with gasoline straight-3 973 cc 58 HP engine (2000.9–2003.10)	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
Distributor pipe
1.2 16V with gasoline straight-4 1.2 L 74 HP at 5600 RPM, 110 N⋅m at 4000 RPM engine (2000.9–2006.10)	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
Distributor pipe
1.7 DI 16V with diesel straight-4 1.7 L 64 HP at 4400 RPM, 130 N⋅m at 2000 RPM engine (2000.8–2006.9)	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
1.7 DTI 16V with diesel straight-4 1.7 L 74 HP at 4400 RPM, 165 N⋅m at 1800 RPM engine (2000.8–2006.9)	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreInjection pump


On engine bracket	14.01 lbf⋅ft14.01 lbf⋅ft19 N⋅m
On the engine block	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreInjection pump pulley

expand_moreAll Vauxhall diesel straight-4 1.7 L Y 17 DTL engines


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Second stage	Unscrew nut(s).
Third stage	wait for 60 s
Fourth stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m


All Vauxhall diesel straight-4 1.7 L Z 17 DTH engines	50.89 lbf⋅ft50.89 lbf⋅ft69 N⋅m

expand_moreCharging

expand_moreTurbo charger

expand_moreAll Vauxhall diesel straight-4 1.7 L Y 17 DTL engines


On exhaust manifold	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m
Replace seals and nuts.

expand_moreAll Vauxhall diesel straight-4 1.7 L Z 17 DTH engines

expand_moreOn exhaust manifold


First stage	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
Replace seals and nuts.
Second stage	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m


Turbocharger bracket	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m

expand_moreTurbocharger oil feed line

expand_moreAll Vauxhall diesel straight-4 1.7 L Y 17 DT engines


At the turbocharger	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m
Replace sealing rings.
On the engine block	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Replace sealing rings.

expand_moreAll Vauxhall diesel straight-4 1.7 L Y 17 DTL engines


At the turbocharger	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m
Replace sealing rings.
On the engine block	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreAll Vauxhall diesel straight-4 1.7 L Z 17 DTH engines


At the turbocharger	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m
Replace sealing rings.
On the engine block	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
Replace sealing rings.

expand_moreCooling system


Coolant pump	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m

expand_moreCoolant pump pulley


All Vauxhall diesel straight-4 1.7 L Y 17 DT engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Vauxhall diesel straight-4 1.7 L Y 17 DTL engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Vauxhall diesel straight-4 1.7 L Z 17 DTH engines	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m

expand_moreCylinder head

expand_moreCamshaft bearing

expand_more1.7 DI 16V with diesel straight-4 1.7 L 64 HP at 4400 RPM, 130 N⋅m at 2000 RPM engine (2000.8–2006.9)


M10	31.72 lbf⋅ft31.72 lbf⋅ft43 N⋅m
M8	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m


All other modifications	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreCylinder head screws

expand_more1.4 16V with gasoline straight-4 1.4 L 89 HP engine (2000.9–2006.10)

Figure 1. Cylinder head, Cylinder head screws, 1.4 16V with gasoline straight-4 1.4 L 89 HP engine (2000.9–2006.10).


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace screws. See figure 1.
Second stage	90°90°90°
Third stage	90°90°90°
Fourth stage	90°90°90°
Fifth stage	45°45°45°

expand_more1.7 DI 16V with diesel straight-4 1.7 L 64 HP at 4400 RPM, 130 N⋅m at 2000 RPM engine (2000.8–2006.9)


First stage	28.76 lbf⋅ft28.76 lbf⋅ft39 N⋅m
Replace screws.
Second stage	60°60°60°
Third stage	13°13°13°
Fourth stage	60°60°60°
Fifth stage	13°13°13°

expand_moreAll other modifications


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace screws. See figure 1.
Second stage	60°60°60°
Third stage	60°60°60°
Fourth stage	60°60°60°

expand_moreValve cover


1.7 DI 16V with diesel straight-4 1.7 L 64 HP at 4400 RPM, 130 N⋅m at 2000 RPM engine (2000.8–2006.9)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
1.7 DTI 16V with diesel straight-4 1.7 L 74 HP at 4400 RPM, 165 N⋅m at 1800 RPM engine (2000.8–2006.9)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All other modifications	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreEngine block

expand_moreConnecting rod bearing

expand_more1.0 12V with gasoline straight-3 973 cc 58 HP engine (2000.9–2003.10)

expand_moreM6


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Replace screws and nuts.
Second stage	60°60°60°
Third stage	15°15°15°

expand_moreM6,5


First stage	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m
Replace screws and nuts.
Second stage	60°60°60°
Third stage	15°15°15°

expand_more1.2 16V with gasoline straight-4 1.2 L 74 HP at 5600 RPM, 110 N⋅m at 4000 RPM engine (2000.9–2006.10)

expand_moreM6


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Replace screws.
Second stage	60°60°60°
Third stage	15°15°15°

expand_moreM6,5


First stage	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m
Replace screws.
Second stage	60°60°60°
Third stage	15°15°15°

expand_more1.7 DI 16V with diesel straight-4 1.7 L 64 HP at 4400 RPM, 130 N⋅m at 2000 RPM engine (2000.8–2006.9)


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace nuts.
Second stage	100°100°100°
Third stage	15°15°15°

expand_more1.7 DTI 16V with diesel straight-4 1.7 L 74 HP at 4400 RPM, 165 N⋅m at 1800 RPM engine (2000.8–2006.9)


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace screws.
Second stage	100°100°100°
Third stage	15°15°15°

expand_moreAll other modifications


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace screws.
Second stage	30°30°30°

expand_moreCrankshaft central screws

expand_more1.0 12V with gasoline straight-3 973 cc 58 HP engine (2000.9–2003.10)


First stage	110.63 lbf⋅ft110.63 lbf⋅ft150 N⋅m
Replace screws.
Second stage	45°45°45°

expand_more1.2 16V with gasoline straight-4 1.2 L 74 HP at 5600 RPM, 110 N⋅m at 4000 RPM engine (2000.9–2006.10)


First stage	110.63 lbf⋅ft110.63 lbf⋅ft150 N⋅m
Replace screws.
Second stage	45°45°45°

expand_more1.4 16V with gasoline straight-4 1.4 L 89 HP engine (2000.9–2006.10)


First stage	70.07 lbf⋅ft70.07 lbf⋅ft95 N⋅m
Use new screw.
Second stage	45°45°45°
Third stage	15°15°15°

expand_more1.8 16V with gasoline straight-4 1.8 L 123 HP engine (2000.8–2006.9)


First stage	70.07 lbf⋅ft70.07 lbf⋅ft95 N⋅m
Replace screws.
Second stage	30°30°30°
Third stage	15°15°15°


All other modifications	144.56 lbf⋅ft144.56 lbf⋅ft196 N⋅m

expand_moreCrankshaft pulley


1.0 12V with gasoline straight-3 973 cc 58 HP engine (2000.9–2003.10)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
1.2 16V with gasoline straight-4 1.2 L 74 HP at 5600 RPM, 110 N⋅m at 4000 RPM engine (2000.9–2006.10)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
1.7 DI 16V with diesel straight-4 1.7 L 64 HP at 4400 RPM, 130 N⋅m at 2000 RPM engine (2000.8–2006.9)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
1.7 DTI 16V with diesel straight-4 1.7 L 74 HP at 4400 RPM, 165 N⋅m at 1800 RPM engine (2000.8–2006.9)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreFlywheel


1.3 CDTI 16V with diesel straight-4 1.2 L 70 HP engine (2000.8–2006.9)	32.45 lbf⋅ft32.45 lbf⋅ft44 N⋅m
Retap thread in holes and use new screws.

expand_more1.4 16V with gasoline straight-4 1.4 L 89 HP engine (2000.9–2006.10)


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Replace screws and nuts.
Second stage	30°30°30°
Third stage	15°15°15°

expand_more1.7 CDTI 16V with diesel straight-4 1.7 L 99 HP at 4400 RPM, 240 N⋅m at 2300 RPM engine (2000.8–2006.9)


First stage	62.69 lbf⋅ft62.69 lbf⋅ft85 N⋅m
Clean the thread, use new screws and screw-locking compound.
Second stage	30°30°30°
Third stage	15°15°15°

expand_more1.7 DI 16V with diesel straight-4 1.7 L 64 HP at 4400 RPM, 130 N⋅m at 2000 RPM engine (2000.8–2006.9)


First stage	21.39 lbf⋅ft21.39 lbf⋅ft29 N⋅m
Second stage	60°60°60°
Third stage	15°15°15°

expand_moreAll other modifications


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Replace screws and nuts.
Second stage	60°60°60°

expand_moreMain bearing

expand_more1.0 12V with gasoline straight-3 973 cc 58 HP engine (2000.9–2003.10)

expand_moreM6


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Replace screws and nuts.
Second stage	60°60°60°

expand_moreM8


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace screws and nuts.
Second stage	60°60°60°

expand_more1.2 16V with gasoline straight-4 1.2 L 74 HP at 5600 RPM, 110 N⋅m at 4000 RPM engine (2000.9–2006.10)

expand_moreM6


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Replace screws.
Second stage	60°60°60°

expand_moreM8


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace screws.
Second stage	60°60°60°


1.7 DI 16V with diesel straight-4 1.7 L 64 HP at 4400 RPM, 130 N⋅m at 2000 RPM engine (2000.8–2006.9)	64.91 lbf⋅ft64.91 lbf⋅ft88 N⋅m
helically from the inside out
1.7 DTI 16V with diesel straight-4 1.7 L 74 HP at 4400 RPM, 165 N⋅m at 1800 RPM engine (2000.8–2006.9)	64.91 lbf⋅ft64.91 lbf⋅ft88 N⋅m
Tighten new bolts helically in outside to inside order.

expand_moreAll other modifications


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws.
Second stage	45°45°45°
Third stage	15°15°15°

expand_moreVibration damper


1.7 CDTI 16V with diesel straight-4 1.7 L 99 HP at 4400 RPM, 240 N⋅m at 2300 RPM engine (2000.8–2006.9)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreEngine control

expand_moreCamshaft drive belt deflection pulley


All Vauxhall diesel straight-4 1.7 L Y 17 DT engines	59 lbf⋅ft59 lbf⋅ft80 N⋅m
All Vauxhall diesel straight-4 1.7 L Y 17 DTL engines	59 lbf⋅ft59 lbf⋅ft80 N⋅m
All Vauxhall diesel straight-4 1.7 L Z 17 DTH engines	59 lbf⋅ft59 lbf⋅ft80 N⋅m

expand_moreAll other modifications


Inlet camshaft	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Outlet camshaft	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreCamshaft timing gear

expand_more1.0 12V with gasoline straight-3 973 cc 58 HP engine (2000.9–2003.10)


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws and nuts.
Second stage	60°60°60°

expand_more1.2 16V with gasoline straight-4 1.2 L 74 HP at 5600 RPM, 110 N⋅m at 4000 RPM engine (2000.9–2006.10)


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws.
Second stage	60°60°60°

expand_more1.4 16V with gasoline straight-4 1.4 L 89 HP engine (2000.9–2006.10)


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws.
Second stage	60°60°60°
Third stage	15°15°15°


All other modifications	47.2 lbf⋅ft47.2 lbf⋅ft64 N⋅m
Replace screws.


Chain tensioner	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreToothed belt guard


1.8 16V with gasoline straight-4 1.8 L 123 HP engine (2000.8–2006.9)	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m

expand_moreToothed belt guard at the bottom


All Vauxhall gasoline straight-4 1.4 L Z 14 XE engines	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m
All Vauxhall gasoline straight-4 1.8 L Z 18 XE engines	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreToothed belt guard at the top


All Vauxhall gasoline straight-4 1.4 L Z 14 XE engines	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m
All Vauxhall gasoline straight-4 1.8 L Z 18 XE engines	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreToothed belt tensioning roller


All Vauxhall gasoline straight-4 1.4 L Z 14 XE engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Vauxhall diesel straight-4 1.7 L Z 17 DTH engines	28.03 lbf⋅ft28.03 lbf⋅ft38 N⋅m
All Vauxhall gasoline straight-4 1.8 L Z 18 XE engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreToothed belt tightener


Tension pulley with leaf spring	28.03 lbf⋅ft28.03 lbf⋅ft38 N⋅m
Tensioning roller with spiral spring	36.14 lbf⋅ft36.14 lbf⋅ft49 N⋅m

expand_moreEngine lubrication

expand_moreOil drain plug

expand_more1.4 16V with gasoline straight-4 1.4 L 89 HP engine (2000.9–2006.10)


Torx screws	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m
With hexagon-head screws	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_more1.7 CDTI 16V with diesel straight-4 1.7 L 99 HP at 4400 RPM, 240 N⋅m at 2300 RPM engine (2000.8–2006.9)


Aluminium screws for engines with number from 1493405	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Up to engine number 1493404, steel screws	57.53 lbf⋅ft57.53 lbf⋅ft78 N⋅m
Replace sealing rings.


1.7 DI 16V with diesel straight-4 1.7 L 64 HP at 4400 RPM, 130 N⋅m at 2000 RPM engine (2000.8–2006.9)	57.53 lbf⋅ft57.53 lbf⋅ft78 N⋅m
1.7 DTI 16V with diesel straight-4 1.7 L 74 HP at 4400 RPM, 165 N⋅m at 1800 RPM engine (2000.8–2006.9)	57.53 lbf⋅ft57.53 lbf⋅ft78 N⋅m
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreOil filter housing


1.4 16V with gasoline straight-4 1.4 L 89 HP engine (2000.9–2006.10)	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
1.7 DI 16V with diesel straight-4 1.7 L 64 HP at 4400 RPM, 130 N⋅m at 2000 RPM engine (2000.8–2006.9)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
1.7 DTI 16V with diesel straight-4 1.7 L 74 HP at 4400 RPM, 165 N⋅m at 1800 RPM engine (2000.8–2006.9)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
1.8 16V with gasoline straight-4 1.8 L 123 HP engine (2000.8–2006.9)	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreOil sump

expand_more1.4 16V with gasoline straight-4 1.4 L 89 HP engine (2000.9–2006.10)


At the gearbox	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
On the engine block	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_more1.7 DI 16V with diesel straight-4 1.7 L 64 HP at 4400 RPM, 130 N⋅m at 2000 RPM engine (2000.8–2006.9)


Oil sump lower part	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Oil sump top part	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_more1.8 16V with gasoline straight-4 1.8 L 123 HP engine (2000.8–2006.9)


At the gearbox	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
On the engine block	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Clean the thread and use screw-locking compound.

expand_moreAll other modifications


At the gearbox	38.35 lbf⋅ft38.35 lbf⋅ft52 N⋅m
Otherwise	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreEngine management

expand_moreCamshaft sensor


All Vauxhall gasoline straight-4 1.4 L Z 14 XE engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Vauxhall diesel straight-4 1.7 L Z 17 DTH engines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All Vauxhall gasoline straight-4 1.8 L Z 18 XE engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreCharge air pressure sensor


1.7 CDTI 16V with diesel straight-4 1.7 L 99 HP at 4400 RPM, 240 N⋅m at 2300 RPM engine (2000.8–2006.9)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m


Crankshaft sensor	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Glow plugs	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
Knock sensor	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreLambda sensor


1.0 12V with gasoline straight-3 973 cc 58 HP engine (2000.9–2003.10)	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
1.2 16V with gasoline straight-4 1.2 L 74 HP at 5600 RPM, 110 N⋅m at 4000 RPM engine (2000.9–2006.10)	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
1.4 16V with gasoline straight-4 1.4 L 89 HP engine (2000.9–2006.10)	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
1.8 16V with gasoline straight-4 1.8 L 123 HP engine (2000.8–2006.9)	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreEngine mounting

expand_moreEngine bracket


All Vauxhall diesel straight-4 1.2 L Z 13 DT engines	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m

expand_moreAll Vauxhall diesel straight-4 1.7 L Z 17 DTH engines


On the engine block	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreEngine mounting

expand_moreAll Vauxhall gasoline straight-4 1.4 L Z 14 XE engines


On chassis	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws.

expand_moreOn engine bracket


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Replace screws.
Second stage	30–45°30–45°30–45°

expand_moreAll other modifications


On chassis	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws.

expand_moreOn engine bracket


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Replace screws.
Second stage	30°30°30°
Third stage	15°15°15°

expand_moreExhaust system

expand_moreExhaust manifold


1.0 12V with gasoline straight-3 973 cc 58 HP engine (2000.9–2003.10)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws and nuts.
1.2 16V with gasoline straight-4 1.2 L 74 HP at 5600 RPM, 110 N⋅m at 4000 RPM engine (2000.9–2006.10)	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Replace screws and nuts.
1.7 CDTI 16V with diesel straight-4 1.7 L 99 HP at 4400 RPM, 240 N⋅m at 2300 RPM engine (2000.8–2006.9)	50.89 lbf⋅ft50.89 lbf⋅ft69 N⋅m
1.7 DI 16V with diesel straight-4 1.7 L 64 HP at 4400 RPM, 130 N⋅m at 2000 RPM engine (2000.8–2006.9)	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
1.7 DTI 16V with diesel straight-4 1.7 L 74 HP at 4400 RPM, 165 N⋅m at 1800 RPM engine (2000.8–2006.9)	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
All other modifications	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Replace screws and nuts.

expand_moreExhaust pipe

expand_moreAll Vauxhall diesel straight-4 1.7 L Y 17 DTL engines

expand_moreAt the turbocharger


M8	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m


M10	49.42 lbf⋅ft49.42 lbf⋅ft67 N⋅m
Replace sealing rings.


All Vauxhall diesel straight-4 1.7 L Z 17 DTH engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace seals and nuts.

expand_morePrimary catalytic converter


1.7 CDTI 16V with diesel straight-4 1.7 L 99 HP at 4400 RPM, 240 N⋅m at 2300 RPM engine (2000.8–2006.9)	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_moreIgnition system


Spark plugs	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2003 Vauxhall Corsa Hatchback user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Vauxhall warranty policy for your region. In some regions DIY service may invalidate your warranty.

Maintenance Items

Chassis and Body Fastener Tightening Specifications
Engine Fastener Tightening Specifications
Front Suspension Fastener Tightening Specifications
Rear Suspension Fastener Tightening Specifications
Transmission Fastener Tightening Specifications

Service Intervals

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Vauxhall Corsa Hatchback service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2003 Vauxhall Corsa Hatchback you're not only saving money, but also also improving your technical skills and learning something new.

2003 Vauxhall Corsa Hatchback generations

In 2003 Vauxhall offered 2 generations of the Corsa Hatchback. Engine fastener tightening specifications may vary in different generations. Be sure that you are looking at the rigt modification.

Second generation (MK2)

Gamma Platform (GM4300)

X01

2003 Vauxhall Corsa Hatchback Second generation facelift (MK2) Engine Fastener Tightening Specifications

Table of Contents

Conquer your fears and never give up!

2003 Vauxhall Corsa Hatchback generations

Second generation (MK2)

Vauxhall Corsa Hatchback Second generation facelift (MK2) model years

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