1992 Vauxhall Cavalier Sedan engine fastener tightening specifications

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Condition	Value

expand_moreAir intake system

expand_moreIntake manifold


All Vauxhall diesel straight-4 1.7 L 17 DT (TC4EE1) engines	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
All Vauxhall gasoline V6 2.5 L C 25 XE engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All other modifications	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Replace screws and nuts.

expand_moreAuxiliary assemblies

expand_moreAuxiliary drive belt tensioner


All Vauxhall diesel straight-4 1.7 L 17 DR engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Vauxhall gasoline V6 2.5 L C 25 XE engines	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAuxiliary drive belt tensioner


2.5 V6 with gasoline V6 2.5 L 168 HP engine (1988.8–1994.6)	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreServo pump pulley

expand_more2.5 V6 with gasoline V6 2.5 L 168 HP engine (1988.8–1994.6)


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws.
Second stage	30°30°30°
Third stage	15°15°15°

expand_moreCarburetion

expand_moreInjection hoses


1.7 D with diesel straight-4 1.7 L 59 HP engine (1992.7–1995.11)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreInjection nozzle (injector)


1.7 D with diesel straight-4 1.7 L 59 HP engine (1992.7–1995.11)	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m

expand_moreInjection pump pulley


1.7 D with diesel straight-4 1.7 L 59 HP engine (1992.7–1995.11)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreCooling system

expand_moreCoolant pump


All Vauxhall gasoline straight-4 1.6 L 16 SV engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreAll Vauxhall gasoline V6 2.5 L C 25 XE engines


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Replace screws.
Second stage	30°30°30°
Third stage	30°30°30°


All Vauxhall gasoline straight-4 1.6 L E 16 NZ engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreCoolant pump pulley


1.7 D with diesel straight-4 1.7 L 59 HP engine (1992.7–1995.11)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCylinder head

expand_moreCamshaft bearing

expand_moreAll Vauxhall gasoline straight-4 2.0 L C 20 LET engines


M6	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
M8	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAll Vauxhall gasoline straight-4 2.0 L C 20 XE engines


M6	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
M8	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m


All other modifications	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m


Valve cover	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreEngine block

expand_moreConnecting rod bearing

expand_moreAll Vauxhall diesel straight-4 1.7 L 17 D engines


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Replace screws and nuts.
Second stage	45°45°45°
Third stage	15°15°15°

expand_moreAll Vauxhall diesel straight-4 1.7 L 17 DR engines


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Second stage	45°45°45°
Third stage	15°15°15°

expand_moreAll Vauxhall gasoline straight-4 2.0 L C 20 LET engines


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Replace screws and nuts.
Second stage	45°45°45°
Third stage	15°15°15°

expand_moreAll Vauxhall gasoline straight-4 2.0 L C 20 XE engines


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Replace screws and nuts.
Second stage	45°45°45°
Third stage	15°15°15°

expand_moreAll Vauxhall gasoline V6 2.5 L C 25 XE engines


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Replace screws and nuts.
Second stage	45°45°45°
Third stage	15°15°15°

expand_moreAll other modifications


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace screws and nuts.
Second stage	30°30°30°

expand_moreCrankshaft central screws

expand_moreAll Vauxhall gasoline straight-4 1.4 L 14 NV engines


First stage	70.07 lbf⋅ft70.07 lbf⋅ft95 N⋅m
Replace screws and nuts.
Second stage	30°30°30°
Third stage	15°15°15°

expand_moreAll Vauxhall gasoline straight-4 1.6 L 16 SV engines


First stage	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
Use new screw.
Second stage	45°45°45°
Third stage	15°15°15°
Otherwise	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m

expand_moreAll Vauxhall diesel straight-4 1.7 L 17 D engines


First stage	95.88 lbf⋅ft95.88 lbf⋅ft130 N⋅m
Replace screws and nuts.
Second stage	40–50°40–50°40–50°

expand_moreAll Vauxhall diesel straight-4 1.7 L 17 DR engines


First stage	106.95 lbf⋅ft106.95 lbf⋅ft145 N⋅m
Use new screw.
Second stage	30°30°30°
Third stage	10°10°10°

expand_moreAll Vauxhall gasoline straight-4 2.0 L C 20 LET engines


First stage	184.39 lbf⋅ft184.39 lbf⋅ft250 N⋅m
Use new screw.
Second stage	40–50°40–50°40–50°

expand_moreAll Vauxhall gasoline straight-4 2.0 L C 20 XE engines


First stage	184.39 lbf⋅ft184.39 lbf⋅ft250 N⋅m
Use new screw.
Second stage	40–50°40–50°40–50°

expand_moreAll Vauxhall gasoline V6 2.5 L C 25 XE engines


First stage	184.39 lbf⋅ft184.39 lbf⋅ft250 N⋅m
Replace screws and nuts.
Second stage	45°45°45°
Third stage	15°15°15°

expand_moreAll Vauxhall gasoline straight-4 1.6 L E 16 NZ engines


With fan belt	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m

expand_moreWith ribbed V-belt


First stage	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
Use new screw.
Second stage	45°45°45°
Third stage	15°15°15°

expand_moreAll other modifications


First stage	95.88 lbf⋅ft95.88 lbf⋅ft130 N⋅m
Use new screw.
Second stage	40–50°40–50°40–50°

expand_moreCrankshaft pulley


All Vauxhall gasoline straight-4 1.4 L 14 NV engines	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Replace screws and nuts.
All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreFlywheel

expand_more1.4 S with gasoline straight-4 1.4 L 74 HP engine (1988.9–1995.11)


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Second stage	30°30°30°
Third stage	15°15°15°

expand_more1.6 with gasoline straight-4 1.6 L 80 HP at 5400 RPM, 130 N⋅m at 3400 RPM engine (1988.9–1993.5)


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Replace screws and nuts.
Second stage	30°30°30°
Third stage	15°15°15°

expand_more1.8 i CAT with gasoline straight-4 1.8 L 89 HP engine (1990.3–1995.11)


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Second stage	30°30°30°
Third stage	15°15°15°

expand_more2.0 i 4x4 with gasoline straight-4 2.0 L 114 HP engine (1991.1–1992.10)


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Second stage	30°30°30°
Third stage	15°15°15°

expand_moreAll other modifications


First stage	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Replace screws. Use screw-locking compound.
Second stage	30°30°30°
Third stage	15°15°15°


Flywheel cover	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m

expand_moreMain bearing

expand_moreAll Vauxhall gasoline straight-4 1.6 L E 16 NZ engines


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws and nuts.
Second stage	45–60°45–60°45–60°

expand_moreAll other modifications


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws and nuts.
Second stage	45°45°45°
Third stage	15°15°15°

expand_moreEngine control

expand_moreCamshaft drive belt deflection pulley

expand_moreAll Vauxhall gasoline straight-4 2.0 L C 20 XE engines


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Use new screw.
Second stage	45°45°45°
Third stage	15°15°15°
Otherwise	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


All other modifications	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreCamshaft timing gear


All Vauxhall gasoline straight-4 1.6 L 16 SV engines	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_moreAll Vauxhall diesel straight-4 1.7 L 17 D engines


First stage	55.32 lbf⋅ft55.32 lbf⋅ft75 N⋅m
Replace screws and nuts.
Second stage	60°60°60°
Third stage	5°5°5°

expand_moreAll Vauxhall diesel straight-4 1.7 L 17 DR engines


First stage	55.32 lbf⋅ft55.32 lbf⋅ft75 N⋅m
Replace screws.
Second stage	60°60°60°
Third stage	5°5°5°


All Vauxhall gasoline straight-4 2.0 L 20 SEH engines	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
All Vauxhall gasoline straight-4 1.6 L E 16 NZ engines	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_moreAll other modifications


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws and nuts.
Second stage	60°60°60°
Third stage	15°15°15°

expand_moreToothed belt guard


All Vauxhall gasoline straight-4 1.6 L 16 SV engines	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m
All Vauxhall diesel straight-4 1.7 L 17 DR engines	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m
All Vauxhall gasoline straight-4 2.0 L C 20 LET engines	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
All Vauxhall gasoline straight-4 1.6 L E 16 NZ engines	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m
All other modifications	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreToothed belt guard at the bottom


All Vauxhall gasoline straight-4 1.6 L 16 SV engines	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m
All Vauxhall gasoline straight-4 1.6 L E 16 NZ engines	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m

expand_moreToothed belt guard at the top


All Vauxhall gasoline straight-4 1.6 L 16 SV engines	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m
All Vauxhall gasoline straight-4 1.6 L E 16 NZ engines	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m

expand_moreToothed belt tensioning roller


All Vauxhall diesel straight-4 1.7 L 17 DR engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Vauxhall gasoline straight-4 2.0 L C 20 LET engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll Vauxhall gasoline straight-4 2.0 L C 20 XE engines


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Use new screw.
Second stage	45°45°45°
Third stage	15°15°15°
Otherwise	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreEngine lubrication

expand_moreOil drain plug


All Vauxhall gasoline straight-4 1.6 L 16 SV engines	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m

expand_moreAll Vauxhall diesel straight-4 1.7 L 17 D engines


One-part sump	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Two-part oil sump	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreAll Vauxhall diesel straight-4 1.7 L 17 DR engines


Torx screws	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
With hexagon-head screws	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m


All Vauxhall gasoline straight-4 2.0 L 20 SEH engines	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
All Vauxhall gasoline straight-4 2.0 L C 20 LET engines	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m

expand_moreAll Vauxhall gasoline straight-4 2.0 L C 20 XE engines


Torx screws	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
With hexagon-head screws	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m


All Vauxhall gasoline V6 2.5 L C 25 XE engines	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
All other modifications	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m


Oil filter housing	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreOil sump

expand_more1.7 D with diesel straight-4 1.7 L 56 HP engine (1988.9–1992.9)

expand_moreOil sump lower part


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Second stage	30°30°30°

expand_moreOil sump top part


On the engine block	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
At the gearbox	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m


One-part sump	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Clean the thread and use screw-locking compound.

expand_more1.7 D with diesel straight-4 1.7 L 59 HP engine (1992.7–1995.11)

expand_moreOil sump lower part


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Second stage	30°30°30°

expand_moreOil sump top part


On the engine block	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
At the gearbox	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m


One-part sump	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m


1.8 i CAT with gasoline straight-4 1.8 L 89 HP engine (1990.3–1995.11)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Clean the thread and use screw-locking compound.
2.0 SRi with gasoline straight-4 2.0 L 127 HP engine (1988.9–1992.9)	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_more2.0 i 16V 4x4 with gasoline straight-4 2.0 L 148 HP at 6000 RPM, 196 N⋅m at 4800 RPM engine (1988.9–1995.11)

expand_moreOil sump lower part


First stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Clean the thread, use new screws and screw-locking compound.
Second stage	30°30°30°

expand_moreOil sump top part


At the gearbox	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
On the engine block	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Clean the thread and use screw-locking compound.


2.0 i 4x4 with gasoline straight-4 2.0 L 114 HP engine (1991.1–1992.10)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Clean the thread and use screw-locking compound.
2.0 i 4x4 with gasoline straight-4 2.0 L 127 HP engine (1988.9–1992.9)	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
2.0 i CAT with gasoline straight-4 2.0 L 114 HP at 5400 RPM, 170 N⋅m at 2600 RPM engine (1990.9–1995.11)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Clean the thread and use screw-locking compound.
2.0 i Turbo 4x4 with gasoline straight-4 2.0 L 201 HP engine (1992.6–1994.11)	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Clean the thread and use screw-locking compound.
2.5 V6 with gasoline V6 2.5 L 168 HP engine (1988.8–1994.6)	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Clean the thread and use screw-locking compound.
All other modifications	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Clean the thread and use screw-locking compound.

expand_moreEngine management

expand_moreCamshaft sensor


All Vauxhall gasoline V6 2.5 L C 25 XE engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m


Crankshaft sensor	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Glow plugs	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreKnock sensor


All Vauxhall gasoline straight-4 2.0 L C 20 XE engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Vauxhall gasoline V6 2.5 L C 25 XE engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All other modifications	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m

expand_moreLambda sensor


All Vauxhall gasoline V6 2.5 L C 25 XE engines	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
All other modifications	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Use assembly paste

expand_moreEngine mounting


Engine bracket	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m

expand_moreEngine mounting

expand_more2.0 i Turbo 4x4 with gasoline straight-4 2.0 L 201 HP engine (1992.6–1994.11)


At the bracket	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
On chassis	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Use screw-locking compound.

expand_moreAll other modifications


At the bracket	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
On chassis	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
Use screw-locking compound.

expand_moreExhaust system

expand_moreExhaust manifold


All Vauxhall diesel straight-4 1.7 L 17 DT (TC4EE1) engines	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
All Vauxhall gasoline straight-4 2.0 L 20 SEH engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace screws and nuts.
All Vauxhall gasoline V6 2.5 L C 25 XE engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws and nuts.
All other modifications	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Replace screws and nuts.

expand_moreIgnition system


Spark plugs	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 1992 Vauxhall Cavalier Sedan user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Vauxhall warranty policy for your region. In some regions DIY service may invalidate your warranty.

Emission

Maintenance Items

Engine Fastener Tightening Specifications
Front Suspension Fastener Tightening Specifications
Rear Suspension Fastener Tightening Specifications
Transmission Fastener Tightening Specifications

Service Intervals

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Vauxhall Cavalier Sedan service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 1992 Vauxhall Cavalier Sedan you're not only saving money, but also also improving your technical skills and learning something new.

1992 Vauxhall Cavalier Sedan generations

In 1992 Vauxhall offered 2 generations of the Cavalier Sedan. Engine fastener tightening specifications may vary in different generations. Be sure that you are looking at the rigt modification.

Third generation (MK3)

GM2900 Platform

1992 Vauxhall Cavalier Sedan Third generation facelift (MK3) Engine Fastener Tightening Specifications

Table of Contents

Conquer your fears and never give up!

1992 Vauxhall Cavalier Sedan generations

Third generation (MK3)

Vauxhall Cavalier Sedan Third generation facelift (MK3) model years

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