in your garage to make future searches easy.

Condition Value
expand_moreAir intake system
expand_moreIntake manifold
2.5 D (TFR54) with diesel straight-4 2.5 L 75 HP engine (1991.8–1994.6) 14.01 lbf⋅ft
2.5 D 4x4 (TFS54) with diesel straight-4 2.5 L 75 HP at 3800 RPM, 160 N⋅m at 2100 RPM engine (1990.6–1994.6) 14.01 lbf⋅ft
All other modifications 16.23 lbf⋅ft
expand_moreAuxiliary assemblies
Auxiliary drive belt tensioner 14.75 lbf⋅ft
expand_moreCooling system
expand_moreViscous fan clutch
2.3 (TFR16) with gasoline straight-4 2.3 L 93 HP engine (1991.8–1994.8) 19.91 lbf⋅ft
2.3 4x4 (TFS16) with gasoline straight-4 2.3 L 93 HP engine (1990.6–1994.8) 19.91 lbf⋅ft
All other modifications 5.9 lbf⋅ft
expand_moreCylinder head
expand_moreCylinder head screws
expand_more2.5 D (TFR54) with diesel straight-4 2.5 L 75 HP engine (1991.8–1994.6)
expand_moreWhen reusing the screws
First stage 61.22 lbf⋅ft
Second stage 75.97 lbf⋅ft
expand_moreWith new screws
Figure 1. Cylinder head, Cylinder head screws, 2.5 D (TFR54) with diesel straight-4 2.5 L 75 HP engine (1991.8–1994.6), With new screws.
Figure 1. Cylinder head, Cylinder head screws, 2.5 D (TFR54) with diesel straight-4 2.5 L 75 HP engine (1991.8–1994.6), With new screws.
First stage 36.14 lbf⋅ft
See figure 1.
Second stage 62.69 lbf⋅ft
expand_more2.5 D 4x4 (TFS54) with diesel straight-4 2.5 L 75 HP at 3800 RPM, 160 N⋅m at 2100 RPM engine (1990.6–1994.6)
First stage 36.14 lbf⋅ft
Replace screws. See figure 1.
Second stage 6075°
Third stage 6075°
Valve cover 9.59 lbf⋅ft
expand_moreEngine block
Connecting rod bearing 61.22 lbf⋅ft
Crankshaft central screws 151.94 lbf⋅ft
expand_moreCrankshaft pulley
Central screws 87.03 lbf⋅ft
Main bearing 123.17 lbf⋅ft
expand_moreVibration damper
2.5 D (TFR54) with diesel straight-4 2.5 L 75 HP engine (1991.8–1994.6) 14.01 lbf⋅ft
2.5 D 4x4 (TFS54) with diesel straight-4 2.5 L 75 HP at 3800 RPM, 160 N⋅m at 2100 RPM engine (1990.6–1994.6) 14.01 lbf⋅ft
expand_moreAll other modifications
Central screws 151.94 lbf⋅ft
Replace screws.
Otherwise 14.01 lbf⋅ft
expand_moreEngine control
Camshaft timing gear 47.2 lbf⋅ft
Toothed belt guard 5.9 lbf⋅ft
expand_moreToothed belt tensioning roller
2.3 (TFR16) with gasoline straight-4 2.3 L 93 HP engine (1991.8–1994.8) 13.28 lbf⋅ft
2.3 4x4 (TFS16) with gasoline straight-4 2.3 L 93 HP engine (1990.6–1994.8) 13.28 lbf⋅ft
All other modifications 56.05 lbf⋅ft
expand_moreExhaust system
expand_moreExhaust manifold
2.5 D (TFR54) with diesel straight-4 2.5 L 75 HP engine (1991.8–1994.6) 19.18 lbf⋅ft
2.5 D 4x4 (TFS54) with diesel straight-4 2.5 L 75 HP at 3800 RPM, 160 N⋅m at 2100 RPM engine (1990.6–1994.6) 19.18 lbf⋅ft
All other modifications 16.23 lbf⋅ft

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 1991 Vauxhall Brava user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Vauxhall warranty policy for your region. In some regions DIY service may invalidate your warranty.

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Vauxhall Brava service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 1991 Vauxhall Brava you're not only saving money, but also also improving your technical skills and learning something new.

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