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Condition Value
expand_moreAir intake system
expand_moreIntake manifold
1.2 16V with gasoline straight-4 1.2 L 74 HP at 5600 RPM, 110 N⋅m at 4000 RPM engine (2000.9–2005.5) 6.64 lbf⋅ft
1.4 16V with gasoline straight-4 1.4 L 89 HP at 6000 RPM, 125 N⋅m at 4000 RPM engine (1998.2–2005.5) 14.75 lbf⋅ft
1.4 16V with gasoline straight-4 1.4 L 89 HP engine (1998.2–2005.5) 14.75 lbf⋅ft
1.7 DTI 16V with diesel straight-4 1.7 L 74 HP at 4400 RPM, 165 N⋅m at 1800 RPM engine (2000.2–2005.5) 18.44 lbf⋅ft
1.8 16V with gasoline straight-4 1.8 L 123 HP engine (2000.9–2005.5) 14.75 lbf⋅ft
Use new screws or nuts
2.2 16V with gasoline straight-4 2.2 L 145 HP engine (2001.3–2005.5) 7.38 lbf⋅ft
All other modifications 16.23 lbf⋅ft
Replace screws and nuts.
expand_moreIntake manifold support
On intake manifold 14.75 lbf⋅ft
Support on cylinder head 25.81 lbf⋅ft
expand_moreAuxiliary assemblies
expand_moreAuxiliary drive belt tensioner
1.6 Dualfuel with gasoline straight-4 1.6 L 84 HP at 6000 RPM, 150 N⋅m at 3600 RPM engine (1998.3–2004.4) 18.44 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 74 HP engine (1998.3–2004.4) 18.44 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 83 HP engine (1998.3–2004.4) 18.44 lbf⋅ft
1.7 DTI 16V with diesel straight-4 1.7 L 74 HP at 4400 RPM, 165 N⋅m at 1800 RPM engine (2000.2–2005.5) 36.88 lbf⋅ft
expand_more2.0 16V with gasoline straight-4 2.0 L 134 HP at 5600 RPM, 185 N⋅m at 4000 RPM engine (1998.2–2005.5)
With air-conditioning 18.44 lbf⋅ft
All other modifications 25.81 lbf⋅ft
expand_moreAir-conditioning compressor
1.7 DTI 16V with diesel straight-4 1.7 L 74 HP at 4400 RPM, 165 N⋅m at 1800 RPM engine (2000.2–2005.5) 14.01 lbf⋅ft
expand_moreAir-conditioning compressor bracket
expand_more1.7 DTI 16V with diesel straight-4 1.7 L 74 HP at 4400 RPM, 165 N⋅m at 1800 RPM engine (2000.2–2005.5)
M10 nuts 33.93 lbf⋅ft
M10 screws 35.4 lbf⋅ft
M14 screws 50.15 lbf⋅ft
expand_moreAir-conditioning compressor pressure line
1.7 DTI 16V with diesel straight-4 1.7 L 74 HP at 4400 RPM, 165 N⋅m at 1800 RPM engine (2000.2–2005.5) 14.75 lbf⋅ft
expand_moreGenerator bracket
expand_moreCarburetion
expand_moreExhaust recirculation pipe
1.7 DTI 16V with diesel straight-4 1.7 L 74 HP at 4400 RPM, 165 N⋅m at 1800 RPM engine (2000.2–2005.5) 20.65 lbf⋅ft
Replace sealing rings.
expand_moreInjection hoses
All Vauxhall diesel straight-4 1.7 L Y 17 DT engines 16.96 lbf⋅ft
expand_moreInjection nozzle (injector)
All Vauxhall diesel straight-4 1.7 L Y 17 DT engines 16.23 lbf⋅ft
All Vauxhall gasoline straight-4 1.2 L Z 12 XE engines 4.43 lbf⋅ft
Distributor pipe
expand_moreAll other modifications
First stage hand-screwed
Second stage 360°
expand_moreInjection pump pulley
All Vauxhall diesel straight-4 1.7 L Y 17 DT engines 51.63 lbf⋅ft
expand_moreCharging
expand_moreCharge air pipes
expand_moreTurbo charger
expand_more1.7 DTI 16V with diesel straight-4 1.7 L 74 HP at 4400 RPM, 165 N⋅m at 1800 RPM engine (2000.2–2005.5)
On exhaust manifold 19.91 lbf⋅ft
Replace sealing rings.
expand_moreTurbocharger bracket
1.7 DTI 16V with diesel straight-4 1.7 L 74 HP at 4400 RPM, 165 N⋅m at 1800 RPM engine (2000.2–2005.5) 19.91 lbf⋅ft
expand_moreTurbocharger oil feed line
expand_more1.7 DTI 16V with diesel straight-4 1.7 L 74 HP at 4400 RPM, 165 N⋅m at 1800 RPM engine (2000.2–2005.5)
At the turbocharger 15.49 lbf⋅ft
On the engine block 7.38 lbf⋅ft
expand_moreCooling system
expand_moreCoolant pump
1.6 Dualfuel with gasoline straight-4 1.6 L 84 HP at 6000 RPM, 150 N⋅m at 3600 RPM engine (1998.3–2004.4) 5.9 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 74 HP engine (1998.3–2004.4) 5.9 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 83 HP engine (1998.3–2004.4) 5.9 lbf⋅ft
expand_moreCoolant pump pulley
All Vauxhall diesel straight-4 1.7 L Y 17 DT engines 7.38 lbf⋅ft
expand_moreCylinder head
expand_moreCamshaft bearing
expand_more1.7 DTI 16V with diesel straight-4 1.7 L 74 HP at 4400 RPM, 165 N⋅m at 1800 RPM engine (2000.2–2005.5)
M10 31.72 lbf⋅ft
M8 16.23 lbf⋅ft
2.0 DI with diesel straight-4 2.0 L 80 HP engine (1998.3–2004.4) 11.06 lbf⋅ft
2.0 DI with diesel straight-4 2.0 L 80 HP engine (1998.3–2004.4) 11.06 lbf⋅ft
2.0 DTI 16V with diesel straight-4 2.0 L 99 HP at 4300 RPM, 205 N⋅m at 1600 RPM engine (1998.3–2004.4) 11.06 lbf⋅ft
2.0 DTI 16V with diesel straight-4 2.0 L 99 HP at 4300 RPM, 230 N⋅m at 1950 RPM engine (1998.3–2004.4) 11.06 lbf⋅ft
expand_more2.2 16V with gasoline straight-4 2.2 L 145 HP engine (2001.3–2005.5)
Guide bearing 16.96 lbf⋅ft
Otherwise 6.64 lbf⋅ft
All other modifications 5.9 lbf⋅ft
expand_moreCylinder head screws
expand_more1.2 16V with gasoline straight-4 1.2 L 74 HP at 5600 RPM, 110 N⋅m at 4000 RPM engine (2000.9–2005.5)
Figure 1. Cylinder head, Cylinder head screws, 1.2 16V with gasoline straight-4 1.2 L 74 HP at 5600 RPM, 110 N⋅m at 4000 RPM engine (2000.9–2005.5).
Figure 1. Cylinder head, Cylinder head screws, 1.2 16V with gasoline straight-4 1.2 L 74 HP at 5600 RPM, 110 N⋅m at 4000 RPM engine (2000.9–2005.5).
First stage 18.44 lbf⋅ft
Replace screws. See figure 1.
Second stage 60°
Third stage 60°
Fourth stage 60°
expand_more1.6 with gasoline straight-4 1.6 L 74 HP engine (1998.3–2004.4)
First stage 18.44 lbf⋅ft
Replace screws. See figure 1.
Second stage 60°
Third stage 60°
Fourth stage 60°
expand_more1.7 DTI 16V with diesel straight-4 1.7 L 74 HP at 4400 RPM, 165 N⋅m at 1800 RPM engine (2000.2–2005.5)
First stage 28.76 lbf⋅ft
Replace screws.
Second stage 60°
Third stage 13°
Fourth stage 60°
Fifth stage 13°
expand_more2.0 16V with gasoline straight-4 2.0 L 134 HP at 5600 RPM, 185 N⋅m at 4000 RPM engine (1998.2–2005.5)
First stage 18.44 lbf⋅ft
Replace screws. See figure 1.
Second stage 90°
Third stage 90°
Fourth stage 90°
Fifth stage 15°
expand_more2.0 DI with diesel straight-4 2.0 L 80 HP engine (1998.3–2004.4)
expand_moreScrews 1 – 10
Figure 2. Cylinder head, Cylinder head screws, 2.0 DI with diesel straight-4 2.0 L 80 HP engine (1998.3–2004.4), Screws 1 – 10.
Figure 2. Cylinder head, Cylinder head screws, 2.0 DI with diesel straight-4 2.0 L 80 HP engine (1998.3–2004.4), Screws 1 – 10.
First stage 18.44 lbf⋅ft
Replace screws. See figure 2.
Second stage 65°
Third stage 65°
Fourth stage 65°
Fifth stage 65°
Sixth stage 15°
expand_moreScrews 11 – 14
Seventh stage 14.75 lbf⋅ft
Replace screws.
Eighth stage 30°
Ninth stage 5°
expand_more2.2 16V with gasoline straight-4 2.2 L 145 HP engine (2001.3–2005.5)
expand_moreScrews 1 – 10
Figure 3. Cylinder head, Cylinder head screws, 2.2 16V with gasoline straight-4 2.2 L 145 HP engine (2001.3–2005.5), Screws 1 – 10.
Figure 3. Cylinder head, Cylinder head screws, 2.2 16V with gasoline straight-4 2.2 L 145 HP engine (2001.3–2005.5), Screws 1 – 10.
First stage 22.13 lbf⋅ft
Replace screws. See figure 3.
Second stage 75°
Third stage 75°
Fourth stage 15°
expand_moreScrews 11 – 14
Fifth stage 25.81 lbf⋅ft
Use screw-locking compound.
expand_moreAll other modifications
Figure 4. Cylinder head, Cylinder head screws, All other modifications.
Figure 4. Cylinder head, Cylinder head screws, All other modifications.
First stage 18.44 lbf⋅ft
Replace screws. See figure 4.
Second stage 90°
Third stage 90°
Fourth stage 90°
Fifth stage 45°
expand_moreValve cover
1.7 DTI 16V with diesel straight-4 1.7 L 74 HP at 4400 RPM, 165 N⋅m at 1800 RPM engine (2000.2–2005.5) 7.38 lbf⋅ft
2.2 16V with gasoline straight-4 2.2 L 145 HP engine (2001.3–2005.5) 6.64 lbf⋅ft
All other modifications 5.9 lbf⋅ft
expand_moreEngine block
expand_moreConnecting rod bearing
expand_more1.2 16V with gasoline straight-4 1.2 L 74 HP at 5600 RPM, 110 N⋅m at 4000 RPM engine (2000.9–2005.5)
expand_moreM6
First stage 7.38 lbf⋅ft
Replace screws.
Second stage 60°
Third stage 15°
expand_moreM6,5
First stage 9.59 lbf⋅ft
Replace screws.
Second stage 60°
Third stage 15°
expand_more1.7 DTI 16V with diesel straight-4 1.7 L 74 HP at 4400 RPM, 165 N⋅m at 1800 RPM engine (2000.2–2005.5)
First stage 18.44 lbf⋅ft
Replace screws.
Second stage 100°
Third stage 15°
expand_more2.0 16V with gasoline straight-4 2.0 L 134 HP at 5600 RPM, 185 N⋅m at 4000 RPM engine (1998.2–2005.5)
First stage 25.81 lbf⋅ft
Replace screws.
Second stage 45°
Third stage 15°
expand_more2.0 DI with diesel straight-4 2.0 L 80 HP engine (1998.3–2004.4)
First stage 25.81 lbf⋅ft
Replace screws.
Second stage 45°
Third stage 15°
expand_more2.2 16V with gasoline straight-4 2.2 L 145 HP engine (2001.3–2005.5)
First stage 18.44 lbf⋅ft
Replace screws.
Second stage 50°
Third stage 50°
Fourth stage 10°
expand_moreAll other modifications
First stage 18.44 lbf⋅ft
Replace screws.
Second stage 30°
expand_moreCrankcase ventilation
Crankcase ventilation pipe 5.9 lbf⋅ft
Use new seals.
expand_moreCrankshaft central screws
expand_more1.2 16V with gasoline straight-4 1.2 L 74 HP at 5600 RPM, 110 N⋅m at 4000 RPM engine (2000.9–2005.5)
First stage 110.63 lbf⋅ft
Replace screws.
Second stage 45°
expand_more1.4 16V with gasoline straight-4 1.4 L 89 HP at 6000 RPM, 125 N⋅m at 4000 RPM engine (1998.2–2005.5)
First stage 70.07 lbf⋅ft
Use new screw.
Second stage 45°
Third stage 15°
expand_more1.6 Dualfuel with gasoline straight-4 1.6 L 84 HP at 6000 RPM, 150 N⋅m at 3600 RPM engine (1998.3–2004.4)
First stage 70.07 lbf⋅ft
Replace screws.
Second stage 30°
Third stage 15°
1.7 DTI 16V with diesel straight-4 1.7 L 74 HP at 4400 RPM, 165 N⋅m at 1800 RPM engine (2000.2–2005.5) 144.56 lbf⋅ft
expand_more1.8 16V Dualfuel with gasoline straight-4 1.8 L 117 HP engine (2002.9–2005.5)
First stage 70.07 lbf⋅ft
Use new screw.
Second stage 45°
Third stage 15°
expand_more2.0 16V with gasoline straight-4 2.0 L 134 HP at 5600 RPM, 185 N⋅m at 4000 RPM engine (1998.2–2005.5)
First stage 95.88 lbf⋅ft
Replace screws.
Second stage 4050°
expand_more2.0 DI with diesel straight-4 2.0 L 80 HP engine (1998.3–2004.4)
First stage 110.63 lbf⋅ft
Replace screws.
Second stage 45°
Third stage 15°
expand_more2.2 16V with gasoline straight-4 2.2 L 145 HP engine (2001.3–2005.5)
First stage 73.76 lbf⋅ft
Replace screws.
Second stage 75°
Third stage 15°
expand_moreAll other modifications
First stage 70.07 lbf⋅ft
Replace screws.
Second stage 45°
Third stage 15°
expand_moreCrankshaft pulley
All Vauxhall gasoline straight-4 1.2 L Z 12 XE engines 5.9 lbf⋅ft
All other modifications 14.75 lbf⋅ft
expand_moreFlywheel
expand_more1.2 16V with gasoline straight-4 1.2 L 74 HP at 5600 RPM, 110 N⋅m at 4000 RPM engine (2000.9–2005.5)
First stage 25.81 lbf⋅ft
Replace screws and nuts.
Second stage 60°
expand_more1.6 16V with gasoline straight-4 1.6 L 99 HP at 5800 RPM, 135 N⋅m at 3400 RPM engine (1998.3–2004.4)
First stage 25.81 lbf⋅ft
Second stage 30°
Third stage 15°
expand_more1.7 DTI 16V with diesel straight-4 1.7 L 74 HP at 4400 RPM, 165 N⋅m at 1800 RPM engine (2000.2–2005.5)
First stage 21.39 lbf⋅ft
Replace screws.
Second stage 60°
Third stage 15°
expand_more1.8 16V Dualfuel with gasoline straight-4 1.8 L 117 HP engine (2002.9–2005.5)
First stage 25.81 lbf⋅ft
Replace screws.
Second stage 30°
Third stage 15°
expand_more2.0 16V with gasoline straight-4 2.0 L 134 HP at 5600 RPM, 185 N⋅m at 4000 RPM engine (1998.2–2005.5)
First stage 47.94 lbf⋅ft
Replace screws. Use screw-locking compound.
Second stage 30°
Third stage 15°
expand_more2.0 DI with diesel straight-4 2.0 L 80 HP engine (1998.3–2004.4)
First stage 33.19 lbf⋅ft
Replace screws.
Second stage 30°
Third stage 15°
expand_more2.2 16V with gasoline straight-4 2.2 L 145 HP engine (2001.3–2005.5)
First stage 39.09 lbf⋅ft
Clean the thread, use new screws and screw-locking compound.
Second stage 25°
expand_moreAll other modifications
First stage 25.81 lbf⋅ft
Replace screws and nuts.
Second stage 30°
Third stage 15°
expand_moreMain bearing
expand_more1.2 16V with gasoline straight-4 1.2 L 74 HP at 5600 RPM, 110 N⋅m at 4000 RPM engine (2000.9–2005.5)
expand_moreM6
First stage 7.38 lbf⋅ft
Replace screws.
Second stage 60°
expand_moreM8
First stage 18.44 lbf⋅ft
Replace screws.
Second stage 60°
1.7 DTI 16V with diesel straight-4 1.7 L 74 HP at 4400 RPM, 165 N⋅m at 1800 RPM engine (2000.2–2005.5) 64.91 lbf⋅ft
Tighten new bolts helically in outside to inside order.
expand_more2.0 DI with diesel straight-4 2.0 L 80 HP engine (1998.3–2004.4)
First stage 66.38 lbf⋅ft
Replace screws.
Second stage 60°
Third stage 15°
expand_more2.2 16V with gasoline straight-4 2.2 L 145 HP engine (2001.3–2005.5)
expand_moreM10
First stage 14.75 lbf⋅ft
Tighten new screws in inside-to-outside order.
Second stage 70°
Third stage 15°
M8 16.96 lbf⋅ft
expand_moreAll other modifications
First stage 36.88 lbf⋅ft
Replace screws.
Second stage 45°
Third stage 15°
expand_moreEngine control
expand_moreCamshaft drive belt deflection pulley
Vauxhall diesel straight-4 1.7 L Y 17 DT 74 HP at 4400 RPM, 165 N⋅m at 1800 RPM 59 lbf⋅ft
expand_moreAll other modifications
Inlet camshaft 18.44 lbf⋅ft
Outlet camshaft 18.44 lbf⋅ft
expand_moreCamshaft timing gear
expand_more1.2 16V with gasoline straight-4 1.2 L 74 HP at 5600 RPM, 110 N⋅m at 4000 RPM engine (2000.9–2005.5)
First stage 36.88 lbf⋅ft
Replace screws.
Second stage 60°
1.6 with gasoline straight-4 1.6 L 74 HP engine (1998.3–2004.4) 33.19 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 83 HP engine (1998.3–2004.4) 33.19 lbf⋅ft
1.7 DTI 16V with diesel straight-4 1.7 L 74 HP at 4400 RPM, 165 N⋅m at 1800 RPM engine (2000.2–2005.5) 47.2 lbf⋅ft
expand_more2.0 DI with diesel straight-4 2.0 L 80 HP engine (1998.3–2004.4)
First stage 66.38 lbf⋅ft
Replace screws.
Second stage 60°
Third stage 30°
expand_more2.2 16V with gasoline straight-4 2.2 L 145 HP engine (2001.3–2005.5)
First stage 62.69 lbf⋅ft
Replace screws.
Second stage 30°
Third stage 15°
expand_moreAll other modifications
First stage 36.88 lbf⋅ft
Replace screws.
Second stage 60°
Third stage 15°
expand_moreChain tensioner
All Vauxhall gasoline straight-4 1.2 L Z 12 XE engines 5.9 lbf⋅ft
Balance shaft timing chain 7.38 lbf⋅ft
Camshaft timing chain 55.32 lbf⋅ft
Clean the thread.
expand_moreAll other modifications
Cap 44.25 lbf⋅ft
expand_moreInlet camshaft wheel
expand_more2.0 16V with gasoline straight-4 2.0 L 134 HP at 5600 RPM, 185 N⋅m at 4000 RPM engine (1998.2–2005.5)
First stage 36.88 lbf⋅ft
Replace screws.
Second stage 60°
Third stage 15°
expand_moreOutlet camshaft wheel
expand_more2.0 16V with gasoline straight-4 2.0 L 134 HP at 5600 RPM, 185 N⋅m at 4000 RPM engine (1998.2–2005.5)
First stage 36.88 lbf⋅ft
Replace screws.
Second stage 60°
Third stage 15°
Toothed belt guard 2.95 lbf⋅ft
expand_moreToothed belt guard at the bottom
1.7 DTI 16V with diesel straight-4 1.7 L 74 HP at 4400 RPM, 165 N⋅m at 1800 RPM engine (2000.2–2005.5) 7.38 lbf⋅ft
2.0 16V with gasoline straight-4 2.0 L 134 HP at 5600 RPM, 185 N⋅m at 4000 RPM engine (1998.2–2005.5) 4.43 lbf⋅ft
All other modifications 2.95 lbf⋅ft
expand_moreToothed belt guard at the top
1.7 DTI 16V with diesel straight-4 1.7 L 74 HP at 4400 RPM, 165 N⋅m at 1800 RPM engine (2000.2–2005.5) 7.38 lbf⋅ft
2.0 16V with gasoline straight-4 2.0 L 134 HP at 5600 RPM, 185 N⋅m at 4000 RPM engine (1998.2–2005.5) 4.43 lbf⋅ft
All other modifications 2.95 lbf⋅ft
expand_moreToothed belt tensioning roller
All other modifications 14.75 lbf⋅ft
expand_moreToothed belt tightener
expand_moreEngine lubrication
expand_moreOil drain plug
expand_more1.4 16V with gasoline straight-4 1.4 L 89 HP at 6000 RPM, 125 N⋅m at 4000 RPM engine (1998.2–2005.5)
Torx screws 10.33 lbf⋅ft
With hexagon-head screws 33.19 lbf⋅ft
1.6 16V with gasoline straight-4 1.6 L 99 HP at 5800 RPM, 135 N⋅m at 3400 RPM engine (1998.3–2004.4) 33.19 lbf⋅ft
1.6 16V with gasoline straight-4 1.6 L 99 HP engine (1998.3–2004.4) 33.19 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 74 HP engine (1998.3–2004.4) 40.57 lbf⋅ft
expand_more1.6 with gasoline straight-4 1.6 L 83 HP engine (1998.3–2004.4)
Aluminium oil sump (Torx screws) 10.33 lbf⋅ft
Aluminium oil sump (hexagon-head screws) 33.19 lbf⋅ft
Sheet-steel sump 40.57 lbf⋅ft
1.7 DTI 16V with diesel straight-4 1.7 L 74 HP at 4400 RPM, 165 N⋅m at 1800 RPM engine (2000.2–2005.5) 57.53 lbf⋅ft
expand_more1.8 16V with gasoline straight-4 1.8 L 123 HP engine (2000.9–2005.5)
Torx screws 10.33 lbf⋅ft
With hexagon-head screws 33.19 lbf⋅ft
expand_more2.0 16V with gasoline straight-4 2.0 L 134 HP at 5600 RPM, 185 N⋅m at 4000 RPM engine (1998.2–2005.5)
Torx screws 7.38 lbf⋅ft
With hexagon-head screws 33.19 lbf⋅ft
2.2 16V with gasoline straight-4 2.2 L 145 HP engine (2001.3–2005.5) 18.44 lbf⋅ft
All other modifications 7.38 lbf⋅ft
expand_moreOil filter housing
1.2 16V with gasoline straight-4 1.2 L 74 HP at 5600 RPM, 110 N⋅m at 4000 RPM engine (2000.9–2005.5) 7.38 lbf⋅ft
1.7 DTI 16V with diesel straight-4 1.7 L 74 HP at 4400 RPM, 165 N⋅m at 1800 RPM engine (2000.2–2005.5) 18.44 lbf⋅ft
2.0 DI with diesel straight-4 2.0 L 80 HP engine (1998.3–2004.4) 14.75 lbf⋅ft
2.0 DI with diesel straight-4 2.0 L 80 HP engine (1998.3–2004.4) 14.75 lbf⋅ft
expand_more2.0 DTI 16V with diesel straight-4 2.0 L 99 HP at 4300 RPM, 230 N⋅m at 1950 RPM engine (1998.3–2004.4)
X20DTH engine 18.44 lbf⋅ft
Y20DTH engine 14.75 lbf⋅ft
2.2 16V with gasoline straight-4 2.2 L 145 HP engine (2001.3–2005.5) 18.44 lbf⋅ft
All other modifications 11.06 lbf⋅ft
expand_moreOil sump
expand_more1.2 16V with gasoline straight-4 1.2 L 74 HP at 5600 RPM, 110 N⋅m at 4000 RPM engine (2000.9–2005.5)
At the gearbox 38.35 lbf⋅ft
Otherwise 7.38 lbf⋅ft
expand_more1.4 16V with gasoline straight-4 1.4 L 89 HP at 6000 RPM, 125 N⋅m at 4000 RPM engine (1998.2–2005.5)
At the gearbox 14.75 lbf⋅ft
On the engine block 7.38 lbf⋅ft
1.6 16V with gasoline straight-4 1.6 L 99 HP at 5800 RPM, 135 N⋅m at 3400 RPM engine (1998.3–2004.4) 5.9 lbf⋅ft
Clean the thread and use screw-locking compound.
1.6 16V with gasoline straight-4 1.6 L 99 HP engine (1998.3–2004.4) 5.9 lbf⋅ft
Clean the thread and use screw-locking compound.
1.6 with gasoline straight-4 1.6 L 74 HP engine (1998.3–2004.4) 5.9 lbf⋅ft
Clean the thread and use screw-locking compound.
expand_more1.6 with gasoline straight-4 1.6 L 83 HP engine (1998.3–2004.4)
At the gearbox 29.5 lbf⋅ft
On the engine block 7.38 lbf⋅ft
expand_more1.7 DTI 16V with diesel straight-4 1.7 L 74 HP at 4400 RPM, 165 N⋅m at 1800 RPM engine (2000.2–2005.5)
Oil sump lower part 7.38 lbf⋅ft
Oil sump top part 7.38 lbf⋅ft
expand_more1.8 16V with gasoline straight-4 1.8 L 123 HP engine (2000.9–2005.5)
At the gearbox 29.5 lbf⋅ft
On the engine block 7.38 lbf⋅ft
Clean the thread and use screw-locking compound.
expand_more2.0 16V with gasoline straight-4 2.0 L 134 HP at 5600 RPM, 185 N⋅m at 4000 RPM engine (1998.2–2005.5)
At the gearbox 29.5 lbf⋅ft
Oil sump lower part 14.75 lbf⋅ft
Oil sump top part 14.75 lbf⋅ft
Clean the thread and use screw-locking compound.
expand_more2.0 DI with diesel straight-4 2.0 L 80 HP engine (1998.3–2004.4)
expand_moreAt the gearbox
M10 29.5 lbf⋅ft
M8 14.75 lbf⋅ft
On the engine block 14.75 lbf⋅ft
expand_more2.0 DTI 16V with diesel straight-4 2.0 L 99 HP at 4300 RPM, 230 N⋅m at 1950 RPM engine (1998.3–2004.4)
expand_moreX20DTH engine
Oil sump lower part 5.9 lbf⋅ft
Oil sump top part 14.75 lbf⋅ft
expand_moreY20DTH engine
On the engine block 14.75 lbf⋅ft
expand_moreAt the gearbox
M10 29.5 lbf⋅ft
M8 14.75 lbf⋅ft
expand_more2.2 16V with gasoline straight-4 2.2 L 145 HP engine (2001.3–2005.5)
At the gearbox 29.5 lbf⋅ft
On the engine block 16.96 lbf⋅ft
expand_moreEngine management
expand_moreCamshaft sensor
1.6 with gasoline straight-4 1.6 L 83 HP engine (1998.3–2004.4) 5.9 lbf⋅ft
1.8 16V Dualfuel with gasoline straight-4 1.8 L 117 HP engine (2002.9–2005.5) 5.9 lbf⋅ft
1.8 16V with gasoline straight-4 1.8 L 123 HP engine (2000.9–2005.5) 5.9 lbf⋅ft
All other modifications 4.43 lbf⋅ft
expand_moreCrankshaft sensor
1.6 with gasoline straight-4 1.6 L 83 HP engine (1998.3–2004.4) 5.9 lbf⋅ft
expand_moreGlow plugs
All Vauxhall diesel straight-4 1.7 L Y 17 DT engines 13.28 lbf⋅ft
All other modifications 7.38 lbf⋅ft
expand_moreKnock sensor
1.6 16V with gasoline straight-4 1.6 L 99 HP at 5800 RPM, 135 N⋅m at 3400 RPM engine (1998.3–2004.4) 9.59 lbf⋅ft
1.6 16V with gasoline straight-4 1.6 L 99 HP engine (1998.3–2004.4) 9.59 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 74 HP engine (1998.3–2004.4) 9.59 lbf⋅ft
2.0 16V with gasoline straight-4 2.0 L 134 HP at 5600 RPM, 185 N⋅m at 4000 RPM engine (1998.2–2005.5) 9.59 lbf⋅ft
2.2 16V with gasoline straight-4 2.2 L 145 HP engine (2001.3–2005.5) 16.96 lbf⋅ft
All other modifications 14.75 lbf⋅ft
expand_moreLambda sensor
1.2 16V with gasoline straight-4 1.2 L 74 HP at 5600 RPM, 110 N⋅m at 4000 RPM engine (2000.9–2005.5) 29.5 lbf⋅ft
1.6 with gasoline straight-4 1.6 L 83 HP engine (1998.3–2004.4) 29.5 lbf⋅ft
1.8 16V with gasoline straight-4 1.8 L 123 HP engine (2000.9–2005.5) 29.5 lbf⋅ft
2.2 16V with gasoline straight-4 2.2 L 145 HP engine (2001.3–2005.5) 40.57 lbf⋅ft
All other modifications 22.13 lbf⋅ft
expand_moreEngine mounting
expand_moreEngine bracket
All Vauxhall diesel straight-4 1.7 L Y 17 DT engines 40.57 lbf⋅ft
expand_moreEngine mounting
expand_more1.6 Dualfuel with gasoline straight-4 1.6 L 84 HP at 6000 RPM, 150 N⋅m at 3600 RPM engine (1998.3–2004.4)
On chassis 25.81 lbf⋅ft
Replace screws.
On the engine block 40.57 lbf⋅ft
Replace screws.
1.7 DTI 16V with diesel straight-4 1.7 L 74 HP at 4400 RPM, 165 N⋅m at 1800 RPM engine (2000.2–2005.5) 25.81 lbf⋅ft
expand_moreAll other modifications
On chassis 25.81 lbf⋅ft
Replace screws.
On engine bracket 40.57 lbf⋅ft
Replace screws.
expand_moreExhaust system
expand_moreCatalytic converter
1.7 DTI 16V with diesel straight-4 1.7 L 74 HP at 4400 RPM, 165 N⋅m at 1800 RPM engine (2000.2–2005.5) 47.94 lbf⋅ft
expand_moreExhaust manifold
1.2 16V with gasoline straight-4 1.2 L 74 HP at 5600 RPM, 110 N⋅m at 4000 RPM engine (2000.9–2005.5) 11.06 lbf⋅ft
Replace screws and nuts.
expand_more1.4 16V with gasoline straight-4 1.4 L 89 HP at 6000 RPM, 125 N⋅m at 4000 RPM engine (1998.2–2005.5)
X14XE engine 16.23 lbf⋅ft
Replace screws and nuts.
Z14XE engine 8.85 lbf⋅ft
Replace screws and nuts.
1.7 DTI 16V with diesel straight-4 1.7 L 74 HP at 4400 RPM, 165 N⋅m at 1800 RPM engine (2000.2–2005.5) 17.7 lbf⋅ft
Replace screws and nuts.
1.8 16V with gasoline straight-4 1.8 L 123 HP engine (2000.9–2005.5) 8.85 lbf⋅ft
Replace screws and nuts.
2.2 16V with gasoline straight-4 2.2 L 145 HP engine (2001.3–2005.5) 8.85 lbf⋅ft
All other modifications 16.23 lbf⋅ft
Replace screws and nuts.
expand_moreExhaust manifold heat shields
1.7 DTI 16V with diesel straight-4 1.7 L 74 HP at 4400 RPM, 165 N⋅m at 1800 RPM engine (2000.2–2005.5) 8.85 lbf⋅ft
expand_moreExhaust pipe
expand_more1.7 DTI 16V with diesel straight-4 1.7 L 74 HP at 4400 RPM, 165 N⋅m at 1800 RPM engine (2000.2–2005.5)
At the turbocharger 19.91 lbf⋅ft
Replace sealing rings.
expand_moreExhaust pipe rear
1.7 DTI 16V with diesel straight-4 1.7 L 74 HP at 4400 RPM, 165 N⋅m at 1800 RPM engine (2000.2–2005.5) 5.9 lbf⋅ft
expand_moreIgnition system
expand_moreSpark plugs
2.2 16V with gasoline straight-4 2.2 L 145 HP engine (2001.3–2005.5) 14.75 lbf⋅ft
All other modifications 18.44 lbf⋅ft
expand_moreStart system
Starter 18.44 lbf⋅ft

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2002 Vauxhall Astra Wagon user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Vauxhall warranty policy for your region. In some regions DIY service may invalidate your warranty.

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Vauxhall Astra Wagon service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2002 Vauxhall Astra Wagon you're not only saving money, but also also improving your technical skills and learning something new.

2002 Vauxhall Astra Wagon generations

In 2002 Vauxhall offered 2 generations of the Astra Wagon. Engine fastener tightening specifications may vary in different generations. Be sure that you are looking at the rigt modification.

Vauxhall Astra Wagon Fourth generation facelift (MK4) model years

Units:
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