2002 Vauxhall Astra Wagon Fourth generation facelift (MK4) Engine Fastener Tightening Specifications
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Condition | Value |
---|
1.2 16V with gasoline straight-4 1.2 L 74 HP at 5600 RPM, 110 N⋅m at 4000 RPM engine (2000.9–2005.5) | 6.64 lbf⋅ft |
1.4 16V with gasoline straight-4 1.4 L 89 HP at 6000 RPM, 125 N⋅m at 4000 RPM engine (1998.2–2005.5) | 14.75 lbf⋅ft |
1.4 16V with gasoline straight-4 1.4 L 89 HP engine (1998.2–2005.5) | 14.75 lbf⋅ft |
1.7 DTI 16V with diesel straight-4 1.7 L 74 HP at 4400 RPM, 165 N⋅m at 1800 RPM engine (2000.2–2005.5) | 18.44 lbf⋅ft |
1.8 16V with gasoline straight-4 1.8 L 123 HP engine (2000.9–2005.5) | 14.75 lbf⋅ft |
Use new screws or nuts | |
2.2 16V with gasoline straight-4 2.2 L 145 HP engine (2001.3–2005.5) | 7.38 lbf⋅ft |
All other modifications | 16.23 lbf⋅ft |
Replace screws and nuts. |
On intake manifold | 14.75 lbf⋅ft |
Support on cylinder head | 25.81 lbf⋅ft |
1.6 Dualfuel with gasoline straight-4 1.6 L 84 HP at 6000 RPM, 150 N⋅m at 3600 RPM engine (1998.3–2004.4) | 18.44 lbf⋅ft |
1.6 with gasoline straight-4 1.6 L 74 HP engine (1998.3–2004.4) | 18.44 lbf⋅ft |
1.6 with gasoline straight-4 1.6 L 83 HP engine (1998.3–2004.4) | 18.44 lbf⋅ft |
1.7 DTI 16V with diesel straight-4 1.7 L 74 HP at 4400 RPM, 165 N⋅m at 1800 RPM engine (2000.2–2005.5) | 36.88 lbf⋅ft |
With air-conditioning | 18.44 lbf⋅ft |
All other modifications | 25.81 lbf⋅ft |
1.7 DTI 16V with diesel straight-4 1.7 L 74 HP at 4400 RPM, 165 N⋅m at 1800 RPM engine (2000.2–2005.5) | 14.01 lbf⋅ft |
M10 nuts | 33.93 lbf⋅ft |
M10 screws | 35.4 lbf⋅ft |
M14 screws | 50.15 lbf⋅ft |
1.7 DTI 16V with diesel straight-4 1.7 L 74 HP at 4400 RPM, 165 N⋅m at 1800 RPM engine (2000.2–2005.5) | 14.75 lbf⋅ft |
1.7 DTI 16V with diesel straight-4 1.7 L 74 HP at 4400 RPM, 165 N⋅m at 1800 RPM engine (2000.2–2005.5) | 20.65 lbf⋅ft |
Replace sealing rings. |
All Vauxhall diesel straight-4 1.7 L Y 17 DT engines | 16.96 lbf⋅ft |
All Vauxhall diesel straight-4 1.7 L Y 17 DT engines | 16.23 lbf⋅ft |
All Vauxhall gasoline straight-4 1.2 L Z 12 XE engines | 4.43 lbf⋅ft |
Distributor pipe |
First stage | hand-screwed |
Second stage | 360° |
All Vauxhall diesel straight-4 1.7 L Y 17 DT engines | 51.63 lbf⋅ft |
On exhaust manifold | 19.91 lbf⋅ft |
Replace sealing rings. |
1.7 DTI 16V with diesel straight-4 1.7 L 74 HP at 4400 RPM, 165 N⋅m at 1800 RPM engine (2000.2–2005.5) | 19.91 lbf⋅ft |
At the turbocharger | 15.49 lbf⋅ft |
On the engine block | 7.38 lbf⋅ft |
1.6 Dualfuel with gasoline straight-4 1.6 L 84 HP at 6000 RPM, 150 N⋅m at 3600 RPM engine (1998.3–2004.4) | 5.9 lbf⋅ft |
1.6 with gasoline straight-4 1.6 L 74 HP engine (1998.3–2004.4) | 5.9 lbf⋅ft |
1.6 with gasoline straight-4 1.6 L 83 HP engine (1998.3–2004.4) | 5.9 lbf⋅ft |
All Vauxhall diesel straight-4 1.7 L Y 17 DT engines | 7.38 lbf⋅ft |
M10 | 31.72 lbf⋅ft |
M8 | 16.23 lbf⋅ft |
2.0 DI with diesel straight-4 2.0 L 80 HP engine (1998.3–2004.4) | 11.06 lbf⋅ft |
2.0 DI with diesel straight-4 2.0 L 80 HP engine (1998.3–2004.4) | 11.06 lbf⋅ft |
2.0 DTI 16V with diesel straight-4 2.0 L 99 HP at 4300 RPM, 205 N⋅m at 1600 RPM engine (1998.3–2004.4) | 11.06 lbf⋅ft |
2.0 DTI 16V with diesel straight-4 2.0 L 99 HP at 4300 RPM, 230 N⋅m at 1950 RPM engine (1998.3–2004.4) | 11.06 lbf⋅ft |
Guide bearing | 16.96 lbf⋅ft |
Otherwise | 6.64 lbf⋅ft |
All other modifications | 5.9 lbf⋅ft |
First stage | 18.44 lbf⋅ft |
Replace screws. See figure 1. | |
Second stage | 60° |
Third stage | 60° |
Fourth stage | 60° |
First stage | 18.44 lbf⋅ft |
Replace screws. See figure 1. | |
Second stage | 60° |
Third stage | 60° |
Fourth stage | 60° |
First stage | 28.76 lbf⋅ft |
Replace screws. | |
Second stage | 60° |
Third stage | 13° |
Fourth stage | 60° |
Fifth stage | 13° |
First stage | 18.44 lbf⋅ft |
Replace screws. See figure 1. | |
Second stage | 90° |
Third stage | 90° |
Fourth stage | 90° |
Fifth stage | 15° |
First stage | 18.44 lbf⋅ft |
Replace screws. See figure 2. | |
Second stage | 65° |
Third stage | 65° |
Fourth stage | 65° |
Fifth stage | 65° |
Sixth stage | 15° |
Seventh stage | 14.75 lbf⋅ft |
Replace screws. | |
Eighth stage | 30° |
Ninth stage | 5° |
First stage | 22.13 lbf⋅ft |
Replace screws. See figure 3. | |
Second stage | 75° |
Third stage | 75° |
Fourth stage | 15° |
Fifth stage | 25.81 lbf⋅ft |
Use screw-locking compound. |
First stage | 18.44 lbf⋅ft |
Replace screws. See figure 4. | |
Second stage | 90° |
Third stage | 90° |
Fourth stage | 90° |
Fifth stage | 45° |
1.7 DTI 16V with diesel straight-4 1.7 L 74 HP at 4400 RPM, 165 N⋅m at 1800 RPM engine (2000.2–2005.5) | 7.38 lbf⋅ft |
2.2 16V with gasoline straight-4 2.2 L 145 HP engine (2001.3–2005.5) | 6.64 lbf⋅ft |
All other modifications | 5.9 lbf⋅ft |
First stage | 7.38 lbf⋅ft |
Replace screws. | |
Second stage | 60° |
Third stage | 15° |
First stage | 9.59 lbf⋅ft |
Replace screws. | |
Second stage | 60° |
Third stage | 15° |
First stage | 18.44 lbf⋅ft |
Replace screws. | |
Second stage | 100° |
Third stage | 15° |
First stage | 25.81 lbf⋅ft |
Replace screws. | |
Second stage | 45° |
Third stage | 15° |
First stage | 25.81 lbf⋅ft |
Replace screws. | |
Second stage | 45° |
Third stage | 15° |
First stage | 18.44 lbf⋅ft |
Replace screws. | |
Second stage | 50° |
Third stage | 50° |
Fourth stage | 10° |
First stage | 18.44 lbf⋅ft |
Replace screws. | |
Second stage | 30° |
Crankcase ventilation pipe | 5.9 lbf⋅ft |
Use new seals. |
First stage | 110.63 lbf⋅ft |
Replace screws. | |
Second stage | 45° |
First stage | 70.07 lbf⋅ft |
Use new screw. | |
Second stage | 45° |
Third stage | 15° |
First stage | 70.07 lbf⋅ft |
Replace screws. | |
Second stage | 30° |
Third stage | 15° |
1.7 DTI 16V with diesel straight-4 1.7 L 74 HP at 4400 RPM, 165 N⋅m at 1800 RPM engine (2000.2–2005.5) | 144.56 lbf⋅ft |
First stage | 70.07 lbf⋅ft |
Use new screw. | |
Second stage | 45° |
Third stage | 15° |
First stage | 95.88 lbf⋅ft |
Replace screws. | |
Second stage | 40–50° |
First stage | 110.63 lbf⋅ft |
Replace screws. | |
Second stage | 45° |
Third stage | 15° |
First stage | 73.76 lbf⋅ft |
Replace screws. | |
Second stage | 75° |
Third stage | 15° |
First stage | 70.07 lbf⋅ft |
Replace screws. | |
Second stage | 45° |
Third stage | 15° |
All Vauxhall gasoline straight-4 1.2 L Z 12 XE engines | 5.9 lbf⋅ft |
All other modifications | 14.75 lbf⋅ft |
First stage | 25.81 lbf⋅ft |
Replace screws and nuts. | |
Second stage | 60° |
First stage | 25.81 lbf⋅ft |
Second stage | 30° |
Third stage | 15° |
First stage | 21.39 lbf⋅ft |
Replace screws. | |
Second stage | 60° |
Third stage | 15° |
First stage | 25.81 lbf⋅ft |
Replace screws. | |
Second stage | 30° |
Third stage | 15° |
First stage | 47.94 lbf⋅ft |
Replace screws. Use screw-locking compound. | |
Second stage | 30° |
Third stage | 15° |
First stage | 33.19 lbf⋅ft |
Replace screws. | |
Second stage | 30° |
Third stage | 15° |
First stage | 39.09 lbf⋅ft |
Clean the thread, use new screws and screw-locking compound. | |
Second stage | 25° |
First stage | 25.81 lbf⋅ft |
Replace screws and nuts. | |
Second stage | 30° |
Third stage | 15° |
First stage | 7.38 lbf⋅ft |
Replace screws. | |
Second stage | 60° |
First stage | 18.44 lbf⋅ft |
Replace screws. | |
Second stage | 60° |
1.7 DTI 16V with diesel straight-4 1.7 L 74 HP at 4400 RPM, 165 N⋅m at 1800 RPM engine (2000.2–2005.5) | 64.91 lbf⋅ft |
Tighten new bolts helically in outside to inside order. |
First stage | 66.38 lbf⋅ft |
Replace screws. | |
Second stage | 60° |
Third stage | 15° |
First stage | 14.75 lbf⋅ft |
Tighten new screws in inside-to-outside order. | |
Second stage | 70° |
Third stage | 15° |
M8 | 16.96 lbf⋅ft |
First stage | 36.88 lbf⋅ft |
Replace screws. | |
Second stage | 45° |
Third stage | 15° |
Vauxhall diesel straight-4 1.7 L Y 17 DT 74 HP at 4400 RPM, 165 N⋅m at 1800 RPM | 59 lbf⋅ft |
Inlet camshaft | 18.44 lbf⋅ft |
Outlet camshaft | 18.44 lbf⋅ft |
First stage | 36.88 lbf⋅ft |
Replace screws. | |
Second stage | 60° |
1.6 with gasoline straight-4 1.6 L 74 HP engine (1998.3–2004.4) | 33.19 lbf⋅ft |
1.6 with gasoline straight-4 1.6 L 83 HP engine (1998.3–2004.4) | 33.19 lbf⋅ft |
1.7 DTI 16V with diesel straight-4 1.7 L 74 HP at 4400 RPM, 165 N⋅m at 1800 RPM engine (2000.2–2005.5) | 47.2 lbf⋅ft |
First stage | 66.38 lbf⋅ft |
Replace screws. | |
Second stage | 60° |
Third stage | 30° |
First stage | 62.69 lbf⋅ft |
Replace screws. | |
Second stage | 30° |
Third stage | 15° |
First stage | 36.88 lbf⋅ft |
Replace screws. | |
Second stage | 60° |
Third stage | 15° |
All Vauxhall gasoline straight-4 1.2 L Z 12 XE engines | 5.9 lbf⋅ft |
Balance shaft timing chain | 7.38 lbf⋅ft |
Camshaft timing chain | 55.32 lbf⋅ft |
Clean the thread. |
Cap | 44.25 lbf⋅ft |
First stage | 36.88 lbf⋅ft |
Replace screws. | |
Second stage | 60° |
Third stage | 15° |
First stage | 36.88 lbf⋅ft |
Replace screws. | |
Second stage | 60° |
Third stage | 15° |
Toothed belt guard | 2.95 lbf⋅ft |
1.7 DTI 16V with diesel straight-4 1.7 L 74 HP at 4400 RPM, 165 N⋅m at 1800 RPM engine (2000.2–2005.5) | 7.38 lbf⋅ft |
2.0 16V with gasoline straight-4 2.0 L 134 HP at 5600 RPM, 185 N⋅m at 4000 RPM engine (1998.2–2005.5) | 4.43 lbf⋅ft |
All other modifications | 2.95 lbf⋅ft |
1.7 DTI 16V with diesel straight-4 1.7 L 74 HP at 4400 RPM, 165 N⋅m at 1800 RPM engine (2000.2–2005.5) | 7.38 lbf⋅ft |
2.0 16V with gasoline straight-4 2.0 L 134 HP at 5600 RPM, 185 N⋅m at 4000 RPM engine (1998.2–2005.5) | 4.43 lbf⋅ft |
All other modifications | 2.95 lbf⋅ft |
All other modifications | 14.75 lbf⋅ft |
Torx screws | 10.33 lbf⋅ft |
With hexagon-head screws | 33.19 lbf⋅ft |
1.6 16V with gasoline straight-4 1.6 L 99 HP at 5800 RPM, 135 N⋅m at 3400 RPM engine (1998.3–2004.4) | 33.19 lbf⋅ft |
1.6 16V with gasoline straight-4 1.6 L 99 HP engine (1998.3–2004.4) | 33.19 lbf⋅ft |
1.6 with gasoline straight-4 1.6 L 74 HP engine (1998.3–2004.4) | 40.57 lbf⋅ft |
Aluminium oil sump (Torx screws) | 10.33 lbf⋅ft |
Aluminium oil sump (hexagon-head screws) | 33.19 lbf⋅ft |
Sheet-steel sump | 40.57 lbf⋅ft |
1.7 DTI 16V with diesel straight-4 1.7 L 74 HP at 4400 RPM, 165 N⋅m at 1800 RPM engine (2000.2–2005.5) | 57.53 lbf⋅ft |
Torx screws | 10.33 lbf⋅ft |
With hexagon-head screws | 33.19 lbf⋅ft |
Torx screws | 7.38 lbf⋅ft |
With hexagon-head screws | 33.19 lbf⋅ft |
2.2 16V with gasoline straight-4 2.2 L 145 HP engine (2001.3–2005.5) | 18.44 lbf⋅ft |
All other modifications | 7.38 lbf⋅ft |
1.2 16V with gasoline straight-4 1.2 L 74 HP at 5600 RPM, 110 N⋅m at 4000 RPM engine (2000.9–2005.5) | 7.38 lbf⋅ft |
1.7 DTI 16V with diesel straight-4 1.7 L 74 HP at 4400 RPM, 165 N⋅m at 1800 RPM engine (2000.2–2005.5) | 18.44 lbf⋅ft |
2.0 DI with diesel straight-4 2.0 L 80 HP engine (1998.3–2004.4) | 14.75 lbf⋅ft |
2.0 DI with diesel straight-4 2.0 L 80 HP engine (1998.3–2004.4) | 14.75 lbf⋅ft |
X20DTH engine | 18.44 lbf⋅ft |
Y20DTH engine | 14.75 lbf⋅ft |
2.2 16V with gasoline straight-4 2.2 L 145 HP engine (2001.3–2005.5) | 18.44 lbf⋅ft |
All other modifications | 11.06 lbf⋅ft |
At the gearbox | 38.35 lbf⋅ft |
Otherwise | 7.38 lbf⋅ft |
At the gearbox | 14.75 lbf⋅ft |
On the engine block | 7.38 lbf⋅ft |
1.6 16V with gasoline straight-4 1.6 L 99 HP at 5800 RPM, 135 N⋅m at 3400 RPM engine (1998.3–2004.4) | 5.9 lbf⋅ft |
Clean the thread and use screw-locking compound. | |
1.6 16V with gasoline straight-4 1.6 L 99 HP engine (1998.3–2004.4) | 5.9 lbf⋅ft |
Clean the thread and use screw-locking compound. | |
1.6 with gasoline straight-4 1.6 L 74 HP engine (1998.3–2004.4) | 5.9 lbf⋅ft |
Clean the thread and use screw-locking compound. |
At the gearbox | 29.5 lbf⋅ft |
On the engine block | 7.38 lbf⋅ft |
Oil sump lower part | 7.38 lbf⋅ft |
Oil sump top part | 7.38 lbf⋅ft |
At the gearbox | 29.5 lbf⋅ft |
On the engine block | 7.38 lbf⋅ft |
Clean the thread and use screw-locking compound. |
At the gearbox | 29.5 lbf⋅ft |
Oil sump lower part | 14.75 lbf⋅ft |
Oil sump top part | 14.75 lbf⋅ft |
Clean the thread and use screw-locking compound. |
M10 | 29.5 lbf⋅ft |
M8 | 14.75 lbf⋅ft |
On the engine block | 14.75 lbf⋅ft |
Oil sump lower part | 5.9 lbf⋅ft |
Oil sump top part | 14.75 lbf⋅ft |
On the engine block | 14.75 lbf⋅ft |
M10 | 29.5 lbf⋅ft |
M8 | 14.75 lbf⋅ft |
At the gearbox | 29.5 lbf⋅ft |
On the engine block | 16.96 lbf⋅ft |
1.6 with gasoline straight-4 1.6 L 83 HP engine (1998.3–2004.4) | 5.9 lbf⋅ft |
1.8 16V Dualfuel with gasoline straight-4 1.8 L 117 HP engine (2002.9–2005.5) | 5.9 lbf⋅ft |
1.8 16V with gasoline straight-4 1.8 L 123 HP engine (2000.9–2005.5) | 5.9 lbf⋅ft |
All other modifications | 4.43 lbf⋅ft |
1.6 with gasoline straight-4 1.6 L 83 HP engine (1998.3–2004.4) | 5.9 lbf⋅ft |
All Vauxhall diesel straight-4 1.7 L Y 17 DT engines | 13.28 lbf⋅ft |
All other modifications | 7.38 lbf⋅ft |
1.6 16V with gasoline straight-4 1.6 L 99 HP at 5800 RPM, 135 N⋅m at 3400 RPM engine (1998.3–2004.4) | 9.59 lbf⋅ft |
1.6 16V with gasoline straight-4 1.6 L 99 HP engine (1998.3–2004.4) | 9.59 lbf⋅ft |
1.6 with gasoline straight-4 1.6 L 74 HP engine (1998.3–2004.4) | 9.59 lbf⋅ft |
2.0 16V with gasoline straight-4 2.0 L 134 HP at 5600 RPM, 185 N⋅m at 4000 RPM engine (1998.2–2005.5) | 9.59 lbf⋅ft |
2.2 16V with gasoline straight-4 2.2 L 145 HP engine (2001.3–2005.5) | 16.96 lbf⋅ft |
All other modifications | 14.75 lbf⋅ft |
1.2 16V with gasoline straight-4 1.2 L 74 HP at 5600 RPM, 110 N⋅m at 4000 RPM engine (2000.9–2005.5) | 29.5 lbf⋅ft |
1.6 with gasoline straight-4 1.6 L 83 HP engine (1998.3–2004.4) | 29.5 lbf⋅ft |
1.8 16V with gasoline straight-4 1.8 L 123 HP engine (2000.9–2005.5) | 29.5 lbf⋅ft |
2.2 16V with gasoline straight-4 2.2 L 145 HP engine (2001.3–2005.5) | 40.57 lbf⋅ft |
All other modifications | 22.13 lbf⋅ft |
All Vauxhall diesel straight-4 1.7 L Y 17 DT engines | 40.57 lbf⋅ft |
On chassis | 25.81 lbf⋅ft |
Replace screws. | |
On the engine block | 40.57 lbf⋅ft |
Replace screws. |
1.7 DTI 16V with diesel straight-4 1.7 L 74 HP at 4400 RPM, 165 N⋅m at 1800 RPM engine (2000.2–2005.5) | 25.81 lbf⋅ft |
On chassis | 25.81 lbf⋅ft |
Replace screws. | |
On engine bracket | 40.57 lbf⋅ft |
Replace screws. |
1.7 DTI 16V with diesel straight-4 1.7 L 74 HP at 4400 RPM, 165 N⋅m at 1800 RPM engine (2000.2–2005.5) | 47.94 lbf⋅ft |
1.2 16V with gasoline straight-4 1.2 L 74 HP at 5600 RPM, 110 N⋅m at 4000 RPM engine (2000.9–2005.5) | 11.06 lbf⋅ft |
Replace screws and nuts. |
X14XE engine | 16.23 lbf⋅ft |
Replace screws and nuts. | |
Z14XE engine | 8.85 lbf⋅ft |
Replace screws and nuts. |
1.7 DTI 16V with diesel straight-4 1.7 L 74 HP at 4400 RPM, 165 N⋅m at 1800 RPM engine (2000.2–2005.5) | 17.7 lbf⋅ft |
Replace screws and nuts. | |
1.8 16V with gasoline straight-4 1.8 L 123 HP engine (2000.9–2005.5) | 8.85 lbf⋅ft |
Replace screws and nuts. | |
2.2 16V with gasoline straight-4 2.2 L 145 HP engine (2001.3–2005.5) | 8.85 lbf⋅ft |
All other modifications | 16.23 lbf⋅ft |
Replace screws and nuts. |
1.7 DTI 16V with diesel straight-4 1.7 L 74 HP at 4400 RPM, 165 N⋅m at 1800 RPM engine (2000.2–2005.5) | 8.85 lbf⋅ft |
At the turbocharger | 19.91 lbf⋅ft |
Replace sealing rings. |
1.7 DTI 16V with diesel straight-4 1.7 L 74 HP at 4400 RPM, 165 N⋅m at 1800 RPM engine (2000.2–2005.5) | 5.9 lbf⋅ft |
2.2 16V with gasoline straight-4 2.2 L 145 HP engine (2001.3–2005.5) | 14.75 lbf⋅ft |
All other modifications | 18.44 lbf⋅ft |
Starter | 18.44 lbf⋅ft |
Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2002 Vauxhall Astra Wagon user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.
Before doing any DIY service please check your insurance policy and Vauxhall warranty policy for your region. In some regions DIY service may invalidate your warranty.
Table of Contents
- Air Conditioning Compressor Oil Capacity
- Air Conditioning Refrigerant Capacity
- Automatic Transmission Fluid Capacity
- Brake Fluid Capacity
- Cooling Fluid Capacity
- Engine Oil Capacity
- Fluid and Lubricant Specifications
- Manual Transmission Oil Capacity
- Steering Fluid Capacity
- Engine Fastener Tightening Specifications
- Front Suspension Fastener Tightening Specifications
- Rear Suspension Fastener Tightening Specifications
- Transmission Fastener Tightening Specifications
Conquer your fears and never give up!
DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Vauxhall Astra Wagon service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.
Doing basic service for your 2002 Vauxhall Astra Wagon you're not only saving money, but also also improving your technical skills and learning something new.
2002 Vauxhall Astra Wagon generations
In 2002 Vauxhall offered 2 generations of the Astra Wagon. Engine fastener tightening specifications may vary in different generations. Be sure that you are looking at the rigt modification.