2005 Toyota Yaris engine fastener tightening specifications

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Condition	Value

expand_moreAir intake system

expand_moreIntake manifold


1.0 VVT-i with gasoline straight-3 1.0 L 68 HP engine (2005.8–)	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
1.3 VVT-i with gasoline straight-4 1.3 L 86 HP engine (2005.8–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
1.3 VVT-i with gasoline straight-4 1.3 L 86 HP engine (2005.8–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
1.4 D-4D with diesel straight-4 1.4 L 89 HP engine (2005.8–)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All other modifications	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m

expand_moreAuxiliary assemblies


Auxiliary drive belt deflection pulley	32.45 lbf⋅ft32.45 lbf⋅ft44 N⋅m
Auxiliary drive belt tensioner	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m
Air-conditioning compressor	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Air-conditioning compressor pressure line	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreAlternator

expand_more1.3 VVT-i with gasoline straight-4 1.3 L 86 HP engine (2005.8–)


Bottom	32.45 lbf⋅ft32.45 lbf⋅ft44 N⋅m
Top	14.01 lbf⋅ft14.01 lbf⋅ft19 N⋅m

expand_more1.4 D-4D with diesel straight-4 1.4 L 89 HP engine (2005.8–)


Bottom	23.6 lbf⋅ft23.6 lbf⋅ft32 N⋅m
Top	14.01 lbf⋅ft14.01 lbf⋅ft19 N⋅m

expand_moreAll other modifications


Bottom	25.08 lbf⋅ft25.08 lbf⋅ft34 N⋅m
Top	39.83 lbf⋅ft39.83 lbf⋅ft54 N⋅m

expand_moreVacuum pump


1.4 D-4D with diesel straight-4 1.4 L 89 HP engine (2005.8–)	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m
Replace sealing rings.

expand_moreCarburetion

expand_moreExhaust gas return valve

expand_moreExhaust recirculation pipe

expand_moreFuel-distributing pipe

expand_moreInjection hoses

expand_more1.4 D-4D with diesel straight-4 1.4 L 89 HP engine (2005.8–)


With a special tool	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Otherwise	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreInjection nozzle (injector)


1.3 VVT-i with gasoline straight-4 1.3 L 86 HP engine (2005.8–)	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m
1.3 VVT-i with gasoline straight-4 1.3 L 86 HP engine (2005.8–)	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m
1.4 D-4D with diesel straight-4 1.4 L 89 HP engine (2005.8–)	19.18 lbf⋅ft19.18 lbf⋅ft26 N⋅m

expand_moreCharging

expand_moreTurbo charger


1.4 D-4D with diesel straight-4 1.4 L 89 HP engine (2005.8–)	39.09 lbf⋅ft39.09 lbf⋅ft53 N⋅m

expand_moreCooling system

expand_moreCoolant pump


1.3 VVT-i with gasoline straight-4 1.3 L 86 HP engine (2005.8–)	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
1.3 VVT-i with gasoline straight-4 1.3 L 86 HP engine (2005.8–)	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
1.4 D-4D with diesel straight-4 1.4 L 89 HP engine (2005.8–)	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m
All other modifications	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m

expand_moreCoolant pump pulley


1.3 VVT-i with gasoline straight-4 1.3 L 86 HP engine (2005.8–)	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
1.3 VVT-i with gasoline straight-4 1.3 L 86 HP engine (2005.8–)	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
1.4 D-4D with diesel straight-4 1.4 L 89 HP engine (2005.8–)	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreCylinder head

expand_moreCamshaft bearing


1.3 VVT-i with gasoline straight-4 1.3 L 86 HP engine (2005.8–)	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m
1.3 VVT-i with gasoline straight-4 1.3 L 86 HP engine (2005.8–)	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m
1.4 D-4D with diesel straight-4 1.4 L 89 HP engine (2005.8–)	14.01 lbf⋅ft14.01 lbf⋅ft19 N⋅m

expand_moreAll other modifications


Bearing cap 1	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Bearing cap 2 – 4	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m

expand_moreCylinder head screw minimum diameter


1.4 D-4D with diesel straight-4 1.4 L 89 HP engine (2005.8–)	0.45 in0.45 in11.5 mm

expand_moreCylinder head screws

expand_more1.3 VVT-i with gasoline straight-4 1.3 L 86 HP engine (2005.8–)

Figure 1. Cylinder head, Cylinder head screws, 1.3 VVT-i with gasoline straight-4 1.3 L 86 HP engine (2005.8–).


First stage	25.08 lbf⋅ft25.08 lbf⋅ft34 N⋅m
See figure 1.
Second stage	90°90°90°
Third stage	90°90°90°

expand_more1.4 D-4D with diesel straight-4 1.4 L 89 HP engine (2005.8–)


First stage	50.15 lbf⋅ft50.15 lbf⋅ft68 N⋅m
Oil thread. See figure 1.
Second stage	90°90°90°
Third stage	90°90°90°
Fourth stage	90°90°90°

expand_moreAll other modifications

Figure 2. Cylinder head, Cylinder head screws, All other modifications.


First stage	23.6 lbf⋅ft23.6 lbf⋅ft32 N⋅m
See figure 2.
Second stage	180°180°180°

expand_moreCylinder head screws shank length (maximum)


1.0 VVT-i with gasoline straight-3 1.0 L 68 HP engine (2005.8–)	4.86 in4.86 in123.5 mm

expand_moreCylinder head screws shank length (new)

expand_moreValve cover


1.0 VVT-i with gasoline straight-3 1.0 L 68 HP engine (2005.8–)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
1.3 VVT-i with gasoline straight-4 1.3 L 86 HP engine (2005.8–)	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m
1.3 VVT-i with gasoline straight-4 1.3 L 86 HP engine (2005.8–)	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m
1.4 D-4D with diesel straight-4 1.4 L 89 HP engine (2005.8–)	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreValve play adjusting screw lock nuts

expand_more1.4 D-4D with diesel straight-4 1.4 L 89 HP engine (2005.8–)


With a special tool	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m
Without special tools	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreEngine block

expand_moreConnecting rod bearing

expand_more1.3 VVT-i with gasoline straight-4 1.3 L 86 HP engine (2005.8–)


First stage	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Second stage	90°90°90°

expand_moreAll other modifications


First stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Second stage	90°90°90°

expand_moreCrankshaft central screws


1.3 VVT-i with gasoline straight-4 1.3 L 86 HP engine (2005.8–)	110.63 lbf⋅ft110.63 lbf⋅ft150 N⋅m
1.3 VVT-i with gasoline straight-4 1.3 L 86 HP engine (2005.8–)	110.63 lbf⋅ft110.63 lbf⋅ft150 N⋅m
1.4 D-4D with diesel straight-4 1.4 L 89 HP engine (2005.8–)	132.76 lbf⋅ft132.76 lbf⋅ft180 N⋅m
Replace screws.
All other modifications	125.39 lbf⋅ft125.39 lbf⋅ft170 N⋅m

expand_moreFlywheel

expand_more1.4 D-4D with diesel straight-4 1.4 L 89 HP engine (2005.8–)


First stage	36.14 lbf⋅ft36.14 lbf⋅ft49 N⋅m
Second stage	90°90°90°

expand_more1.5 (NCP91) with gasoline straight-4 1.5 L 107 HP engine (2005.11–)


First stage	36.14 lbf⋅ft36.14 lbf⋅ft49 N⋅m
Replace screws.
Second stage	90°90°90°


All other modifications	57.53 lbf⋅ft57.53 lbf⋅ft78 N⋅m

expand_moreMain bearing

expand_more1.3 VVT-i with gasoline straight-4 1.3 L 86 HP engine (2005.8–)


First stage	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m
Second stage	43.52 lbf⋅ft43.52 lbf⋅ft59 N⋅m

expand_more1.4 D-4D with diesel straight-4 1.4 L 89 HP engine (2005.8–)


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Second stage	90°90°90°


All other modifications	43.52 lbf⋅ft43.52 lbf⋅ft59 N⋅m

expand_moreEngine control


Camshaft adjuster	34.67 lbf⋅ft34.67 lbf⋅ft47 N⋅m

expand_moreCamshaft timing chain guide rail


1.3 VVT-i with gasoline straight-4 1.3 L 86 HP engine (2005.8–)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
1.3 VVT-i with gasoline straight-4 1.3 L 86 HP engine (2005.8–)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
1.4 D-4D with diesel straight-4 1.4 L 89 HP engine (2005.8–)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All other modifications	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreCamshaft timing chain slip rail


1.3 VVT-i with gasoline straight-4 1.3 L 86 HP engine (2005.8–)	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
1.3 VVT-i with gasoline straight-4 1.3 L 86 HP engine (2005.8–)	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m

expand_moreCamshaft timing chain tensioning rail


All other modifications	14.01 lbf⋅ft14.01 lbf⋅ft19 N⋅m

expand_moreCamshaft timing gear


1.3 VVT-i with gasoline straight-4 1.3 L 86 HP engine (2005.8–)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
1.3 VVT-i with gasoline straight-4 1.3 L 86 HP engine (2005.8–)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
1.4 D-4D with diesel straight-4 1.4 L 89 HP engine (2005.8–)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All other modifications	34.67 lbf⋅ft34.67 lbf⋅ft47 N⋅m

expand_moreChain tensioner


1.0 VVT-i with gasoline straight-3 1.0 L 68 HP engine (2005.8–)	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m
All other modifications	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreControl drive chain guide rail

expand_moreControl drive chain tensioning rail

expand_moreControl unit for intake valve timing

expand_moreInlet camshaft wheel


Outlet camshaft wheel	39.83 lbf⋅ft39.83 lbf⋅ft54 N⋅m

expand_moreTiming case cover

expand_more1.3 VVT-i with gasoline straight-4 1.3 L 86 HP engine (2005.8–)


Nuts	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
10 mm screws	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
30 mm screws	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
35 mm screws	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Stud screws	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m

expand_more1.4 D-4D with diesel straight-4 1.4 L 89 HP engine (2005.8–)


Nuts	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
20 mm screws	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m
30 mm screws	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
35 mm screws	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m

expand_moreAll other modifications


M8	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
Use sealant.
M10	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Use sealant.

expand_moreEngine lubrication

expand_moreOil cooler


1.4 D-4D with diesel straight-4 1.4 L 89 HP engine (2005.8–)	48.68 lbf⋅ft48.68 lbf⋅ft66 N⋅m

expand_moreOil drain plug


1.4 D-4D with diesel straight-4 1.4 L 89 HP engine (2005.8–)	28.03 lbf⋅ft28.03 lbf⋅ft38 N⋅m
Replace sealing rings.
All other modifications	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Replace sealing rings.

expand_moreOil filter


1.4 D-4D with diesel straight-4 1.4 L 89 HP engine (2005.8–)	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m

expand_moreOil filter housing

expand_moreToyota diesel straight-4 1.4 L 1ND-TV 89 HP


Oil filter cover	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace sealing rings.

expand_moreOil pressure sensor

expand_moreOil pump


1.3 VVT-i with gasoline straight-4 1.3 L 86 HP engine (2005.8–)	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
1.3 VVT-i with gasoline straight-4 1.3 L 86 HP engine (2005.8–)	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreOil sump

expand_more1.0 VVT-i with gasoline straight-3 1.0 L 68 HP engine (2005.8–)

Figure 3. Engine lubrication, Oil sump, 1.0 VVT-i with gasoline straight-3 1.0 L 68 HP engine (2005.8–).


Screws 1 – 9	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
See figure 3.
Screws 10 – 15	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_more1.4 D-4D with diesel straight-4 1.4 L 89 HP engine (2005.8–)

expand_moreOil sump top part

Figure 4. Engine lubrication, Oil sump, 1.4 D-4D with diesel straight-4 1.4 L 89 HP engine (2005.8–), Oil sump top part.


Screws 1 – 13	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
See figure 4.

expand_moreOil sump lower part

Figure 5. Engine lubrication, Oil sump, 1.4 D-4D with diesel straight-4 1.4 L 89 HP engine (2005.8–), Oil sump lower part.


Screws 1 – 11	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
See figure 5.

expand_moreEngine management

expand_moreCamshaft sensor


1.3 VVT-i with gasoline straight-4 1.3 L 86 HP engine (2005.8–)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
1.3 VVT-i with gasoline straight-4 1.3 L 86 HP engine (2005.8–)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreCharge air pressure sensor

expand_moreCrankshaft sensor


1.3 VVT-i with gasoline straight-4 1.3 L 86 HP engine (2005.8–)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
1.3 VVT-i with gasoline straight-4 1.3 L 86 HP engine (2005.8–)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreGlow plugs


1.4 D-4D with diesel straight-4 1.4 L 89 HP engine (2005.8–)	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m

expand_moreKnock sensor


1.3 VVT-i with gasoline straight-4 1.3 L 86 HP engine (2005.8–)	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m
1.3 VVT-i with gasoline straight-4 1.3 L 86 HP engine (2005.8–)	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m
All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreLambda sensor


1.3 VVT-i with gasoline straight-4 1.3 L 86 HP engine (2005.8–)	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
1.3 VVT-i with gasoline straight-4 1.3 L 86 HP engine (2005.8–)	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
All other modifications	32.45 lbf⋅ft32.45 lbf⋅ft44 N⋅m

expand_moreEngine mounting

expand_moreEngine bracket


1.3 VVT-i with gasoline straight-4 1.3 L 86 HP engine (2005.8–)	30.98 lbf⋅ft30.98 lbf⋅ft42 N⋅m
1.3 VVT-i with gasoline straight-4 1.3 L 86 HP engine (2005.8–)	30.98 lbf⋅ft30.98 lbf⋅ft42 N⋅m
1.4 D-4D with diesel straight-4 1.4 L 89 HP engine (2005.8–)	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m

expand_moreEngine mounting

expand_more1.4 D-4D with diesel straight-4 1.4 L 89 HP engine (2005.8–)


Nuts	38.35 lbf⋅ft38.35 lbf⋅ft52 N⋅m
On chassis	38.35 lbf⋅ft38.35 lbf⋅ft52 N⋅m
On engine bracket	64.91 lbf⋅ft64.91 lbf⋅ft88 N⋅m


All other modifications	38.35 lbf⋅ft38.35 lbf⋅ft52 N⋅m

expand_moreSubframe


Screws 1	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m
See figure 6.

expand_moreScrews 2

expand_moreVehicles produces on Japan facility (TMC)

Figure 7. Engine mounting, Subframe, Screws 2, Vehicles produces on Japan facility (TMC).


Screws with head marking „I“	99.57 lbf⋅ft99.57 lbf⋅ft135 N⋅m
See figure 7.
Figure 8. Engine mounting, Subframe, Screws 2, Vehicles produces on Japan facility (TMC).
Screws with head marking „II“	118.01 lbf⋅ft118.01 lbf⋅ft160 N⋅m
See figure 8.

expand_moreVehicles produces on France facility (TMMF)

Figure 9. Engine mounting, Subframe, Screws 2, Vehicles produces on France facility (TMMF).


Screws with head marking „I“	99.57 lbf⋅ft99.57 lbf⋅ft135 N⋅m
See figure 9.
Figure 10. Engine mounting, Subframe, Screws 2, Vehicles produces on France facility (TMMF).
Screws with head marking „II“	118.01 lbf⋅ft118.01 lbf⋅ft160 N⋅m
See figure 10.


Screws 3	70.07 lbf⋅ft70.07 lbf⋅ft95 N⋅m

expand_moreTorque arm


At the gearbox	88.51 lbf⋅ft88.51 lbf⋅ft120 N⋅m

expand_moreTorque support bracket

expand_moreAt the gearbox


All Toyota diesel straight-4 1.4 L 1ND-TV engines	28.76 lbf⋅ft28.76 lbf⋅ft39 N⋅m

expand_moreExhaust system

expand_moreExhaust manifold


1.3 VVT-i with gasoline straight-4 1.3 L 86 HP engine (2005.8–)	27.29 lbf⋅ft27.29 lbf⋅ft37 N⋅m
1.3 VVT-i with gasoline straight-4 1.3 L 86 HP engine (2005.8–)	27.29 lbf⋅ft27.29 lbf⋅ft37 N⋅m
1.4 D-4D with diesel straight-4 1.4 L 89 HP engine (2005.8–)	31.72 lbf⋅ft31.72 lbf⋅ft43 N⋅m
All other modifications	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m

expand_moreExhaust manifold heat shields


Exhaust pipe	31.72 lbf⋅ft31.72 lbf⋅ft43 N⋅m

expand_moreExhaust pipe rear

expand_moreIgnition system

expand_moreSpark plugs


1.0 VVT-i with gasoline straight-3 1.0 L 68 HP engine (2005.8–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
1.3 VVT-i with gasoline straight-4 1.3 L 86 HP engine (2005.8–)	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
1.3 VVT-i with gasoline straight-4 1.3 L 86 HP engine (2005.8–)	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreStart system


Starter	27.29 lbf⋅ft27.29 lbf⋅ft37 N⋅m

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2005 Toyota Yaris user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Toyota warranty policy for your region. In some regions DIY service may invalidate your warranty.

Maintenance Items

Engine Fastener Tightening Specifications
Front Suspension Fastener Tightening Specifications
Rear Suspension Fastener Tightening Specifications
Transmission Fastener Tightening Specifications

Service Intervals

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Toyota Yaris service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2005 Toyota Yaris you're not only saving money, but also also improving your technical skills and learning something new.

2005 Toyota Yaris generations

In 2005 Toyota offered 2 generations of the Yaris. Engine fastener tightening specifications may vary in different generations. Be sure that you are looking at the rigt modification.

First generation facelift

NCP1#, NLP10, SCP1#

2005 Toyota Yaris Second generation Engine Fastener Tightening Specifications

Table of Contents

Conquer your fears and never give up!

2005 Toyota Yaris generations

First generation facelift

Toyota Yaris Second generation model years

Suggest edit