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Condition Value
expand_moreAir intake system
expand_moreIntake manifold
Toyota diesel straight-4 2.0 L 1AD-FTV 122 HP at 3600 RPM, 300 N⋅m at 1800 RPM 19.18 lbf⋅ft
Toyota diesel straight-4 2.0 L 1AD-FTV 125 HP, 310 N⋅m at 2400 RPM 19.18 lbf⋅ft
Toyota diesel straight-4 2.2 L 2AD-FHV 148 HP at 3600 RPM, 400 N⋅m at 2000 RPM 16.96 lbf⋅ft
Toyota diesel straight-4 2.2 L 2AD-FHV 174 HP 16.96 lbf⋅ft
All other modifications 20.65 lbf⋅ft
expand_moreAuxiliary assemblies
Auxiliary drive belt deflection pulley 29.5 lbf⋅ft
Auxiliary drive belt tensioner 14.75 lbf⋅ft
Air-conditioning compressor 18.44 lbf⋅ft
expand_moreAir-conditioning compressor pressure line
1.6 with gasoline straight-4 1.6 L 130 HP at 6400 RPM, 160 N⋅m at 4400 RPM engine (2009.4–) 7.38 lbf⋅ft
expand_moreAlternator
Bottom 31.72 lbf⋅ft
Top 14.01 lbf⋅ft
All other modifications 18.44 lbf⋅ft
Vacuum pump 15.49 lbf⋅ft
Replace sealing rings.
expand_moreCarburetion
Exhaust gas return cooler 7.38 lbf⋅ft
expand_moreExhaust gas return valve
expand_moreExhaust recirculation pipe
At the turbocharger 17.7 lbf⋅ft
Otherwise 15.49 lbf⋅ft
At the turbocharger 17.7 lbf⋅ft
Otherwise 15.49 lbf⋅ft
Toyota diesel straight-4 2.2 L 2AD-FHV 148 HP at 3600 RPM, 400 N⋅m at 2000 RPM 17.7 lbf⋅ft
Toyota diesel straight-4 2.2 L 2AD-FHV 174 HP 17.7 lbf⋅ft
expand_moreFuel-distributing pipe
Toyota gasoline straight-4 1.6 L 1ZR-FAE 130 HP at 6400 RPM, 160 N⋅m at 4400 RPM 20.65 lbf⋅ft
All other modifications 15.49 lbf⋅ft
High-pressure line 22.13 lbf⋅ft
expand_moreHigh-pressure pump
expand_moreInjection nozzle (injector)
Fuel return line 13.28 lbf⋅ft
Otherwise 18.44 lbf⋅ft
Toyota diesel straight-4 2.2 L 2AD-FHV 148 HP at 3600 RPM, 400 N⋅m at 2000 RPM 18.44 lbf⋅ft
Toyota diesel straight-4 2.2 L 2AD-FHV 174 HP 18.44 lbf⋅ft
expand_moreCharging
expand_moreTurbo charger
On exhaust manifold 44.25 lbf⋅ft
Turbocharger bracket 26.55 lbf⋅ft
expand_moreTurbocharger coolant feed line
At the turbocharger 28.03 lbf⋅ft
expand_moreTurbocharger coolant return line
At the turbocharger 28.03 lbf⋅ft
expand_moreTurbocharger oil feed line
At the turbocharger 25.81 lbf⋅ft
On the engine block 25.81 lbf⋅ft
expand_moreTurbocharger oil return line
At the turbocharger 8.11 lbf⋅ft
On the engine block 8.11 lbf⋅ft
expand_moreCooling system
expand_moreCoolant pump
Toyota diesel straight-4 2.0 L 1AD-FTV 122 HP at 3600 RPM, 300 N⋅m at 1800 RPM 23.6 lbf⋅ft
Toyota diesel straight-4 2.0 L 1AD-FTV 125 HP, 310 N⋅m at 2400 RPM 23.6 lbf⋅ft
All other modifications 17.7 lbf⋅ft
Fan wheel 4.65 lbf⋅ft
Radiator mounting 14.01 lbf⋅ft
expand_moreCylinder head
expand_moreCamshaft bearing
Bearing cover on camshaft pulley 18.44 lbf⋅ft
Remaining bearing caps 7.38 lbf⋅ft
Bearing cover on camshaft pulley 18.44 lbf⋅ft
Remaining bearing caps 7.38 lbf⋅ft
expand_moreScrews 1 – 16
Figure 1. Cylinder head, Camshaft bearing, Toyota diesel straight-4 2.2 L 2AD-FHV 148 HP at 3600 RPM, 400 N⋅m at 2000 RPM, Screws 1 – 16.
Figure 1. Cylinder head, Camshaft bearing, Toyota diesel straight-4 2.2 L 2AD-FHV 148 HP at 3600 RPM, 400 N⋅m at 2000 RPM, Screws 1 – 16.
First stage Tighten bolt(s) until hand-tight.
See figure 1.
Second stage 7.38 lbf⋅ft
expand_moreScrews 17 – 20
First stage Tighten bolt(s) until hand-tight.
See figure 1.
Second stage 7.38 lbf⋅ft
Third stage 15.49 lbf⋅ft
Screws 17 - 20
Screws 21 12.54 lbf⋅ft
See figure 1.
All other modifications 19.91 lbf⋅ft
Cylinder head screw minimum diameter 0.37 in
expand_moreCylinder head screws
expand_moreUsing old screws
First stage 36.88 lbf⋅ft
Second stage 90°
Third stage 90°
Fourth stage 90°
expand_moreWith new screws
First stage 36.88 lbf⋅ft
Second stage 90°
Third stage 90°
Fourth stage 90°
Fifth stage loosen by 90°
Sixth stage loosen by 90°
Seventh stage 90°
Eighth stage 90°
Ninth stage 90°
expand_moreUsing old screws
First stage 36.88 lbf⋅ft
Second stage 90°
Third stage 90°
Fourth stage 90°
expand_moreWith new screws
First stage 36.88 lbf⋅ft
Second stage 90°
Third stage 90°
Fourth stage 90°
Fifth stage loosen by 90°
Sixth stage loosen by 90°
Seventh stage 90°
Eighth stage 90°
Ninth stage 90°
First stage 36.88 lbf⋅ft
Replace bolts.
Second stage 90°
Third stage 90°
Fourth stage loosen by 90°
loosen in reverse order to the illustration
Fifth stage loosen by 90°
loosen in reverse order to the illustration
Sixth stage 90°
Seventh stage 90°
expand_moreAll other modifications
Figure 2. Cylinder head, Cylinder head screws, All other modifications.
Figure 2. Cylinder head, Cylinder head screws, All other modifications.
First stage 36.14 lbf⋅ft
See figure 2.
Second stage 90°
Third stage 45°
Cylinder head screws shank length (maximum) 5.87 in
Cylinder head screws shank length (new) 5.785.83 in
Valve cover 7.38 lbf⋅ft
expand_moreEngine block
Balance shaft module 36.88 lbf⋅ft
Use new screws and tighten them crosswise.
expand_moreConnecting rod bearing
First stage 29.5 lbf⋅ft
Second stage 90°
First stage 29.5 lbf⋅ft
Second stage 90°
First stage 29.5 lbf⋅ft
Replace bolts.
Second stage 90°
expand_moreAll other modifications
First stage 14.75 lbf⋅ft
Second stage 90°
expand_moreCrankcase ventilation
1.6 with gasoline straight-4 1.6 L 130 HP at 6400 RPM, 160 N⋅m at 4400 RPM engine (2009.4–) 7.38 lbf⋅ft
expand_moreCrankshaft central screws
Toyota diesel straight-4 2.0 L 1AD-FTV 122 HP at 3600 RPM, 300 N⋅m at 1800 RPM 184.39 lbf⋅ft
Replace screws.
Toyota diesel straight-4 2.0 L 1AD-FTV 125 HP, 310 N⋅m at 2400 RPM 184.39 lbf⋅ft
Replace screws.
Toyota diesel straight-4 2.2 L 2AD-FHV 148 HP at 3600 RPM, 400 N⋅m at 2000 RPM 221.27 lbf⋅ft
Toyota diesel straight-4 2.2 L 2AD-FHV 174 HP 221.27 lbf⋅ft
All other modifications 140.14 lbf⋅ft
expand_moreDrive plate
1.8 with gasoline straight-4 1.8 L 145 HP engine (2009.4–) 64.91 lbf⋅ft
expand_moreFlywheel
Toyota diesel straight-4 2.0 L 1AD-FTV 122 HP at 3600 RPM, 300 N⋅m at 1800 RPM 52.37 lbf⋅ft
Replace screws.
Toyota diesel straight-4 2.0 L 1AD-FTV 125 HP, 310 N⋅m at 2400 RPM 52.37 lbf⋅ft
Replace screws.
First stage 36.14 lbf⋅ft
Second stage 90°
First stage 33.19 lbf⋅ft
Second stage 90°
expand_moreMain bearing
expand_moreLong screws
First stage 44.25 lbf⋅ft
Second stage 90°
Short screws 13.28 lbf⋅ft
expand_moreLong screws
First stage 44.25 lbf⋅ft
Second stage 90°
Short screws 13.28 lbf⋅ft
First stage 44.25 lbf⋅ft
Replace bolts.
Second stage 90°
Figure 3. Engine block, Main bearing, Toyota diesel straight-4 2.2 L 2AD-FHV 148 HP at 3600 RPM, 400 N⋅m at 2000 RPM.
Figure 3. Engine block, Main bearing, Toyota diesel straight-4 2.2 L 2AD-FHV 148 HP at 3600 RPM, 400 N⋅m at 2000 RPM.
Third stage 13.28 lbf⋅ft
See figure 3.
expand_moreAll other modifications
First stage 29.5 lbf⋅ft
Second stage 90°
expand_moreEngine control
Camshaft timing chain slip rail 15.49 lbf⋅ft
Camshaft timing chain tensioning rail 8.11 lbf⋅ft
Camshaft timing gear 14.75 lbf⋅ft
expand_moreChain tensioner
All Toyota gasoline straight-4 1.6 L 1ZR-FAE engines 8.85 lbf⋅ft
All Toyota gasoline straight-4 1.8 L 2ZR-FAE engines 8.85 lbf⋅ft
All other modifications 6.64 lbf⋅ft
expand_moreControl drive chain guide rail
1.8 with gasoline straight-4 1.8 L 145 HP engine (2009.4–) 15.49 lbf⋅ft
expand_moreControl unit for intake valve timing
1.6 with gasoline straight-4 1.6 L 130 HP at 6400 RPM, 160 N⋅m at 4400 RPM engine (2009.4–) 7.38 lbf⋅ft
Inlet camshaft wheel 39.83 lbf⋅ft
expand_moreOil pump drive chain tensioner
1.6 with gasoline straight-4 1.6 L 130 HP at 6400 RPM, 160 N⋅m at 4400 RPM engine (2009.4–) 7.38 lbf⋅ft
Outlet camshaft wheel 39.83 lbf⋅ft
expand_moreTiming case cover
Outside 23.6 lbf⋅ft
Top 15.49 lbf⋅ft
Outside 23.6 lbf⋅ft
Top 15.49 lbf⋅ft
30 mm screws 16.96 lbf⋅ft
60 mm screws 15.49 lbf⋅ft
expand_moreEngine lubrication
Oil cooler 7.38 lbf⋅ft
Replace sealing rings.
Oil drain plug 28.03 lbf⋅ft
Replace sealing rings.
expand_moreOil filter housing
Oil filter cover 29.5 lbf⋅ft
Replace sealing rings.
Oil filter drain plug 9.59 lbf⋅ft
Replace sealing rings.
On the engine block 6.64 lbf⋅ft
Replace sealing rings.
Oil filter cover 29.5 lbf⋅ft
Replace sealing rings.
Oil filter drain plug 9.59 lbf⋅ft
Replace sealing rings.
On the engine block 6.64 lbf⋅ft
Replace sealing rings.
expand_moreOil filter cover
Aluminium 29.5 lbf⋅ft
Replace sealing rings.
Plastic 18.44 lbf⋅ft
Replace sealing rings.
Oil filter drain plug 9.59 lbf⋅ft
Replace sealing rings.
On the engine block 6.64 lbf⋅ft
Replace sealing rings.
expand_moreAll other modifications
Oil filter cover 18.44 lbf⋅ft
Replace sealing rings.
On the engine block 19.18 lbf⋅ft
expand_moreOil pressure sensor
All Toyota diesel straight-4 2.2 L 2AD-FHV engines 8.85 lbf⋅ft
All Toyota gasoline straight-4 1.8 L 2ZR-FAE engines 11.06 lbf⋅ft
All other modifications 5.16 lbf⋅ft
expand_moreOil pump
Toyota gasoline straight-4 1.6 L 1ZR-FAE 130 HP at 6400 RPM, 160 N⋅m at 4400 RPM 15.49 lbf⋅ft
All other modifications 6.64 lbf⋅ft
expand_moreOil pump chain wheel
1.6 with gasoline straight-4 1.6 L 130 HP at 6400 RPM, 160 N⋅m at 4400 RPM engine (2009.4–) 20.65 lbf⋅ft
expand_moreOil sump
Oil sump lower part 7.38 lbf⋅ft
Oil sump top part 15.49 lbf⋅ft
expand_moreAll other modifications
Nuts 8.11 lbf⋅ft
Screws 8.11 lbf⋅ft
Use sealant.
expand_moreEngine management
Camshaft sensor 7.38 lbf⋅ft
Charge air pressure sensor 6.64 lbf⋅ft
Crankshaft sensor 7.38 lbf⋅ft
Exhaust gas temperature sensor 22.13 lbf⋅ft
expand_moreGlow plugs
Central nuts 2.21 lbf⋅ft
Otherwise 9.59 lbf⋅ft
Central nuts 2.21 lbf⋅ft
Otherwise 9.59 lbf⋅ft
Toyota diesel straight-4 2.2 L 2AD-FHV 148 HP at 3600 RPM, 400 N⋅m at 2000 RPM 8.85 lbf⋅ft
Toyota diesel straight-4 2.2 L 2AD-FHV 174 HP 8.85 lbf⋅ft
Knock sensor 15.49 lbf⋅ft
Lambda sensor 32.45 lbf⋅ft
expand_moreEngine mounting
Engine bracket 47.2 lbf⋅ft
Extension for subframe 70.81 lbf⋅ft
Subframe 157.84 lbf⋅ft
expand_moreSubframe stiffening plate
Front 101.05 lbf⋅ft
Rear 68.59 lbf⋅ft
Torque arm 33.19 lbf⋅ft
expand_moreExhaust system
expand_moreCatalytic converter
On exhaust manifold 31.72 lbf⋅ft
expand_moreDiesel particulate filter
At the turbocharger 18.44 lbf⋅ft
Differential pressure sensor lines 22.13 lbf⋅ft
expand_moreExhaust manifold
All Toyota gasoline straight-4 1.6 L 1ZR-FAE engines 15.49 lbf⋅ft
All Toyota gasoline straight-4 1.8 L 2ZR-FAE engines 15.49 lbf⋅ft
All other modifications 34.67 lbf⋅ft
expand_moreExhaust manifold heat shields
All Toyota gasoline straight-4 1.6 L 1ZR-FAE engines 8.85 lbf⋅ft
All Toyota diesel straight-4 2.2 L 2AD-FHV engines 15.49 lbf⋅ft
All Toyota gasoline straight-4 1.8 L 2ZR-FAE engines 8.85 lbf⋅ft
expand_moreExhaust pipe
On particle filter 31.72 lbf⋅ft
Exhaust pipe rear 31.72 lbf⋅ft
expand_moreParticle filter bracket
Bottom 41.3 lbf⋅ft
Particulate filter heat protection plate 20.65 lbf⋅ft
expand_moreFuel supply
Fuel filter bracket 12.54 lbf⋅ft
Fuel lines 16.96 lbf⋅ft
expand_moreIgnition system
Spark plugs 14.75 lbf⋅ft
expand_moreStart system
expand_moreStarter
All Toyota gasoline straight-4 1.6 L 1ZR-FAE engines 27.29 lbf⋅ft
All Toyota gasoline straight-4 1.8 L 2ZR-FAE engines 27.29 lbf⋅ft
expand_moreAll other modifications
K311 gearbox 27.29 lbf⋅ft
Otherwise 47.2 lbf⋅ft

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2015 Toyota Verso user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Toyota warranty policy for your region. In some regions DIY service may invalidate your warranty.

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Toyota Verso service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2015 Toyota Verso you're not only saving money, but also also improving your technical skills and learning something new.

Toyota Verso First generation facelift model years

Units:
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