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Condition Value
expand_moreAir intake system
expand_moreIntake manifold
2.4 VVTi 4WD with gasoline straight-4 2.4 L 168 HP engine (2005.11–) 22.13 lbf⋅ft
2.4 VVTi with gasoline straight-4 2.4 L 168 HP engine (2005.11–) 22.13 lbf⋅ft
3.5 VVTi 4WD with gasoline V6 3.5 L 270 HP engine (2005.11–) 15.49 lbf⋅ft
All other modifications 20.65 lbf⋅ft
expand_moreAuxiliary assemblies
expand_moreAuxiliary drive belt deflection pulley
All Toyota gasoline straight-4 2.4 L 2AZ-FE engines 44.25 lbf⋅ft
All other modifications 29.5 lbf⋅ft
expand_moreAuxiliary drive belt tensioner
All Toyota gasoline straight-4 2.4 L 2AZ-FE engines 44.25 lbf⋅ft
All other modifications 14.75 lbf⋅ft
expand_moreAuxiliary drive belt tensioner
3.5 VVTi 4WD with gasoline V6 3.5 L 270 HP engine (2005.11–) 31.72 lbf⋅ft
Air-conditioning compressor 18.44 lbf⋅ft
Air-conditioning compressor pressure line 7.38 lbf⋅ft
expand_moreAlternator
expand_more2.4 VVTi 4WD with gasoline straight-4 2.4 L 168 HP engine (2005.11–)
expand_moreScrews
Bottom 15.49 lbf⋅ft
Top 38.35 lbf⋅ft
3.5 VVTi 4WD with gasoline V6 3.5 L 270 HP engine (2005.11–) 31.72 lbf⋅ft
All other modifications 18.44 lbf⋅ft
Generator bracket 15.49 lbf⋅ft
Vacuum pump 15.49 lbf⋅ft
expand_moreCarburetion
Fuel-distributing pipe 15.49 lbf⋅ft
Injection hoses 22.13 lbf⋅ft
Injection nozzle (injector) 18.44 lbf⋅ft
Injection pump 15.49 lbf⋅ft
expand_moreCharging
expand_moreTurbo charger
At the exhaust manifold 44.25 lbf⋅ft
expand_moreCooling system
expand_moreCoolant pump
All other modifications 6.64 lbf⋅ft
expand_moreCoolant pump pulley
2.4 VVTi 4WD with gasoline straight-4 2.4 L 168 HP engine (2005.11–) 19.18 lbf⋅ft
2.4 VVTi with gasoline straight-4 2.4 L 168 HP engine (2005.11–) 19.18 lbf⋅ft
3.5 VVTi 4WD with gasoline V6 3.5 L 270 HP engine (2005.11–) 15.49 lbf⋅ft
expand_moreCylinder head
expand_moreCamshaft bearing
expand_more2.4 VVTi 4WD with gasoline straight-4 2.4 L 168 HP engine (2005.11–)
Bearing cap 1 22.13 lbf⋅ft
Bearing cap 2 – 5 6.64 lbf⋅ft
Tighten in steps from inside to outside.
3.5 VVTi 4WD with gasoline V6 3.5 L 270 HP engine (2005.11–) 7.38 lbf⋅ft
All other modifications 19.91 lbf⋅ft
Cylinder head screw minimum diameter 0.44 in
expand_moreCylinder head screws
expand_more2.4 VVTi 4WD with gasoline straight-4 2.4 L 168 HP engine (2005.11–)
Figure 1. Cylinder head, Cylinder head screws, 2.4 VVTi 4WD with gasoline straight-4 2.4 L 168 HP engine (2005.11–).
Figure 1. Cylinder head, Cylinder head screws, 2.4 VVTi 4WD with gasoline straight-4 2.4 L 168 HP engine (2005.11–).
First stage 57.53 lbf⋅ft
Tighten bolts uniformly in several passes. See figure 1.
Second stage 90°
expand_more3.5 VVTi 4WD with gasoline V6 3.5 L 270 HP engine (2005.11–)
Figure 2. Cylinder head, Cylinder head screws, 3.5 VVTi 4WD with gasoline V6 3.5 L 270 HP engine (2005.11–).
Figure 2. Cylinder head, Cylinder head screws, 3.5 VVTi 4WD with gasoline V6 3.5 L 270 HP engine (2005.11–).
First stage 26.55 lbf⋅ft
Replace screws. See figure 2.
Second stage 90°
Third stage 90°
expand_moreAll other modifications
expand_moreWhen reusing the screws
First stage 36.88 lbf⋅ft
Tighten bolts uniformly in several passes.
Second stage 90°
Third stage 90°
Fourth stage 90°
expand_moreWith new screws
First stage 36.88 lbf⋅ft
Tighten bolts uniformly in several passes.
Second stage 90°
Third stage 90°
Fourth stage 90°
Fifth stage loosen by 90°
Sixth stage loosen by 90°
Seventh stage 90°
Eighth stage 90°
Ninth stage 90°
expand_moreCylinder head screws shank length (maximum)
All Toyota gasoline straight-4 2.4 L 2AZ-FE engines 6.46 in
All other modifications 5.87 in
expand_moreCylinder head screws shank length (new)
All Toyota gasoline straight-4 2.4 L 2AZ-FE engines 6.356.41 in
All other modifications 5.785.83 in
expand_moreValve cover
Inside screws 10.33 lbf⋅ft
expand_moreOutside
Nuts and screws 8.11 lbf⋅ft
All other modifications 7.38 lbf⋅ft
expand_moreEngine block
expand_moreConnecting rod bearing
expand_more2.4 VVTi 4WD with gasoline straight-4 2.4 L 168 HP engine (2005.11–)
First stage 18.44 lbf⋅ft
Second stage 90°
expand_more3.5 VVTi 4WD with gasoline V6 3.5 L 270 HP engine (2005.11–)
First stage 18.44 lbf⋅ft
Second stage 90°
expand_moreAll other modifications
First stage 29.5 lbf⋅ft
Second stage 90°
expand_moreCrankshaft central screws
2.4 VVTi 4WD with gasoline straight-4 2.4 L 168 HP engine (2005.11–) 132.76 lbf⋅ft
2.4 VVTi with gasoline straight-4 2.4 L 168 HP engine (2005.11–) 132.76 lbf⋅ft
3.5 VVTi 4WD with gasoline V6 3.5 L 270 HP engine (2005.11–) 184.39 lbf⋅ft
All other modifications 140.14 lbf⋅ft
expand_moreDrive plate
All other modifications 72.28 lbf⋅ft
Replace screws.
expand_moreFlywheel
All other modifications 52.37 lbf⋅ft
Use screw-locking compound.
expand_moreMain bearing
expand_more3.5 VVTi 4WD with gasoline V6 3.5 L 270 HP engine (2005.11–)
First stage 44.99 lbf⋅ft
Second stage 90°
expand_moreAll other modifications
First stage 29.5 lbf⋅ft
Tighten from inside to outside.
Second stage 90°
expand_moreEngine control
expand_moreCamshaft timing chain guide rail
3.5 VVTi 4WD with gasoline V6 3.5 L 270 HP engine (2005.11–) 16.96 lbf⋅ft
Camshaft timing chain slip rail 15.49 lbf⋅ft
expand_moreCamshaft timing chain tensioning rail
All other modifications 8.11 lbf⋅ft
expand_moreCamshaft timing gear
3.5 VVTi 4WD with gasoline V6 3.5 L 270 HP engine (2005.11–) 73.76 lbf⋅ft
All other modifications 14.75 lbf⋅ft
expand_moreChain tensioner
3.5 VVTi 4WD with gasoline V6 3.5 L 270 HP engine (2005.11–) 7.38 lbf⋅ft
All other modifications 6.64 lbf⋅ft
expand_moreInlet camshaft wheel
Central screws 39.83 lbf⋅ft
expand_moreOutlet camshaft wheel
3.5 VVTi 4WD with gasoline V6 3.5 L 270 HP engine (2005.11–) 73.76 lbf⋅ft
All other modifications 39.83 lbf⋅ft
expand_moreTiming case cover
expand_moreAll other modifications
Outside 16.96 lbf⋅ft
Top 15.49 lbf⋅ft
expand_moreEngine lubrication
Oil cooler 8.11 lbf⋅ft
expand_moreOil drain plug
2.4 VVTi 4WD with gasoline straight-4 2.4 L 168 HP engine (2005.11–) 29.5 lbf⋅ft
2.4 VVTi with gasoline straight-4 2.4 L 168 HP engine (2005.11–) 29.5 lbf⋅ft
3.5 VVTi 4WD with gasoline V6 3.5 L 270 HP engine (2005.11–) 29.5 lbf⋅ft
Replace sealing rings.
All other modifications 28.03 lbf⋅ft
Replace sealing rings.
expand_moreOil filter housing
expand_more3.5 VVTi 4WD with gasoline V6 3.5 L 270 HP engine (2005.11–)
Oil filter cover 18.44 lbf⋅ft
Replace sealing rings.
Oil filter drain plug 9.59 lbf⋅ft
Replace sealing rings.
expand_moreAll other modifications
Oil filter cover 29.5 lbf⋅ft
Replace sealing rings.
Oil filter drain plug 8.85 lbf⋅ft
Replace sealing rings.
On the engine block 6.64 lbf⋅ft
Replace sealing rings.
expand_moreOil sump
2.4 VVTi 4WD with gasoline straight-4 2.4 L 168 HP engine (2005.11–) 6.64 lbf⋅ft
2.4 VVTi with gasoline straight-4 2.4 L 168 HP engine (2005.11–) 6.64 lbf⋅ft
All other modifications 8.11 lbf⋅ft
expand_moreEngine management
Camshaft sensor 6.64 lbf⋅ft
Crankshaft sensor 6.64 lbf⋅ft
Glow plugs 8.85 lbf⋅ft
Knock sensor 15.49 lbf⋅ft
Lambda sensor 32.45 lbf⋅ft
expand_moreEngine mounting
expand_moreEngine bracket
On the engine block 40.57 lbf⋅ft
expand_moreEngine mounting
Bottom 106.95 lbf⋅ft
Top 70.07 lbf⋅ft
Subframe 106.95 lbf⋅ft
Subframe stiffening plate 68.59 lbf⋅ft
Torque arm 70.07 lbf⋅ft
expand_moreExhaust system
expand_moreCatalytic converter
At the turbocharger 18.44 lbf⋅ft
expand_moreExhaust manifold
2.4 VVTi 4WD with gasoline straight-4 2.4 L 168 HP engine (2005.11–) 27.29 lbf⋅ft
2.4 VVTi with gasoline straight-4 2.4 L 168 HP engine (2005.11–) 27.29 lbf⋅ft
3.5 VVTi 4WD with gasoline V6 3.5 L 270 HP engine (2005.11–) 15.49 lbf⋅ft
All other modifications 34.67 lbf⋅ft
Exhaust pipe 31.72 lbf⋅ft
expand_moreIgnition system
expand_moreSpark plugs
2.4 VVTi 4WD with gasoline straight-4 2.4 L 168 HP engine (2005.11–) 18.44 lbf⋅ft
2.4 VVTi with gasoline straight-4 2.4 L 168 HP engine (2005.11–) 18.44 lbf⋅ft
3.5 VVTi 4WD with gasoline V6 3.5 L 270 HP engine (2005.11–) 13.28 lbf⋅ft
All other modifications 14.75 lbf⋅ft
expand_moreStart system
expand_moreStarter
All other modifications 27.29 lbf⋅ft

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2005 Toyota RAV4 SUV user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Toyota warranty policy for your region. In some regions DIY service may invalidate your warranty.

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Toyota RAV4 SUV service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2005 Toyota RAV4 SUV you're not only saving money, but also also improving your technical skills and learning something new.

2005 Toyota RAV4 SUV generations

In 2005 Toyota offered 2 generations of the RAV4 SUV. Engine fastener tightening specifications may vary in different generations. Be sure that you are looking at the rigt modification.

Toyota RAV4 SUV Third generation model years

Units:
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