2008 Toyota RAV4 SUV engine fastener tightening specifications

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Condition	Value

expand_moreAir intake system

expand_moreIntake manifold


2.0 VVT-i 4WD with gasoline straight-4 2.0 L 150 HP engine (2006.3–)	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
2.2 D-4D 4WD with diesel straight-4 2.2 L 134 HP at 3600 RPM, 310 N⋅m at 2000 RPM engine (2006.3–)	19.18 lbf⋅ft19.18 lbf⋅ft26 N⋅m
2.2 D-4D 4WD with diesel straight-4 2.2 L 148 HP at 3600 RPM, 400 N⋅m at 2000 RPM engine (2008.12–)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
2.2 D-4D 4WD with diesel straight-4 2.2 L 148 HP, 340 N⋅m at 3200 RPM engine (2008.12–)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
2.2 D-4D with diesel straight-4 2.2 L 148 HP at 3600 RPM, 400 N⋅m at 2000 RPM engine (2008.12–)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
2.2 D-4D with diesel straight-4 2.2 L 148 HP, 340 N⋅m at 3200 RPM engine (2008.12–)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
2.2 D-CAT 4WD with diesel straight-4 2.2 L 174 HP engine (2006.3–)	19.18 lbf⋅ft19.18 lbf⋅ft26 N⋅m
2.4 VVTi 4WD with gasoline straight-4 2.4 L 168 HP engine (2005.11–)	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
2.4 VVTi with gasoline straight-4 2.4 L 168 HP engine (2005.11–)	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
3.5 VVTi 4WD with gasoline V6 3.5 L 270 HP engine (2005.11–)	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m
All other modifications	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m

expand_moreAuxiliary assemblies

expand_moreAuxiliary drive belt deflection pulley


All Toyota gasoline straight-4 2.0 L 1AZ-FE engines	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
All Toyota gasoline straight-4 2.4 L 2AZ-FE engines	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
All other modifications	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreAuxiliary drive belt tensioner


All Toyota gasoline straight-4 2.0 L 1AZ-FE engines	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
All Toyota gasoline straight-4 2.4 L 2AZ-FE engines	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAuxiliary drive belt tensioner


3.5 VVTi 4WD with gasoline V6 3.5 L 270 HP engine (2005.11–)	31.72 lbf⋅ft31.72 lbf⋅ft43 N⋅m


Air-conditioning compressor	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Air-conditioning compressor pressure line	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreAlternator

expand_more2.0 4WD with gasoline straight-4 2.0 L 156 HP, 198 N⋅m engine (2008.12–)


Bottom	31.72 lbf⋅ft31.72 lbf⋅ft43 N⋅m
Top	14.01 lbf⋅ft14.01 lbf⋅ft19 N⋅m

expand_more2.0 VVT-i 4WD with gasoline straight-4 2.0 L 150 HP engine (2006.3–)

expand_moreScrews


Bottom	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m
Top	38.35 lbf⋅ft38.35 lbf⋅ft52 N⋅m

expand_more2.4 VVTi 4WD with gasoline straight-4 2.4 L 168 HP engine (2005.11–)

expand_moreScrews


Bottom	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m
Top	38.35 lbf⋅ft38.35 lbf⋅ft52 N⋅m


3.5 VVTi 4WD with gasoline V6 3.5 L 270 HP engine (2005.11–)	31.72 lbf⋅ft31.72 lbf⋅ft43 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


Generator bracket	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m
Vacuum pump	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m

expand_moreCarburetion


Fuel-distributing pipe	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m
Injection hoses	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Injection nozzle (injector)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Injection pump	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m

expand_moreCharging

expand_moreTurbo charger


At the exhaust manifold	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m

expand_moreCooling system

expand_moreCoolant pump


2.0 4WD with gasoline straight-4 2.0 L 156 HP, 198 N⋅m engine (2008.12–)	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
2.0 with gasoline straight-4 2.0 L 156 HP, 198 N⋅m engine (2008.12–)	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
2.2 D-4D 4WD with diesel straight-4 2.2 L 134 HP at 3600 RPM, 310 N⋅m at 2000 RPM engine (2006.3–)	23.6 lbf⋅ft23.6 lbf⋅ft32 N⋅m
2.2 D-4D 4WD with diesel straight-4 2.2 L 148 HP at 3600 RPM, 400 N⋅m at 2000 RPM engine (2008.12–)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
2.2 D-4D 4WD with diesel straight-4 2.2 L 148 HP, 340 N⋅m at 3200 RPM engine (2008.12–)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
2.2 D-4D with diesel straight-4 2.2 L 148 HP at 3600 RPM, 400 N⋅m at 2000 RPM engine (2008.12–)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
2.2 D-4D with diesel straight-4 2.2 L 148 HP, 340 N⋅m at 3200 RPM engine (2008.12–)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
2.2 D-CAT 4WD with diesel straight-4 2.2 L 174 HP engine (2006.3–)	23.6 lbf⋅ft23.6 lbf⋅ft32 N⋅m
All other modifications	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreCoolant pump pulley


2.0 VVT-i 4WD with gasoline straight-4 2.0 L 150 HP engine (2006.3–)	19.18 lbf⋅ft19.18 lbf⋅ft26 N⋅m
2.4 VVTi 4WD with gasoline straight-4 2.4 L 168 HP engine (2005.11–)	19.18 lbf⋅ft19.18 lbf⋅ft26 N⋅m
2.4 VVTi with gasoline straight-4 2.4 L 168 HP engine (2005.11–)	19.18 lbf⋅ft19.18 lbf⋅ft26 N⋅m
3.5 VVTi 4WD with gasoline V6 3.5 L 270 HP engine (2005.11–)	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m

expand_moreCylinder head

expand_moreCamshaft bearing

expand_more2.2 D-4D 4WD with diesel straight-4 2.2 L 134 HP at 3600 RPM, 310 N⋅m at 2000 RPM engine (2006.3–)

expand_moreBanjo screws


Bearing cap 1	12.54 lbf⋅ft12.54 lbf⋅ft17 N⋅m


Bearing cap 1	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Bearing cap 2 – 5	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Tighten in steps from inside to outside.

expand_more2.2 D-4D 4WD with diesel straight-4 2.2 L 148 HP, 340 N⋅m at 3200 RPM engine (2008.12–)

expand_moreBanjo screws


Bearing cap 1	12.54 lbf⋅ft12.54 lbf⋅ft17 N⋅m


Bearing cap 1	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m
Bearing cap 2 – 5	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Tighten in steps from inside to outside.

expand_more2.4 VVTi 4WD with gasoline straight-4 2.4 L 168 HP engine (2005.11–)


Bearing cap 1	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Bearing cap 2 – 5	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Tighten in steps from inside to outside.


3.5 VVTi 4WD with gasoline V6 3.5 L 270 HP engine (2005.11–)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All other modifications	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m


Cylinder head screw minimum diameter	0.44 in0.44 in11.2 mm

expand_moreCylinder head screws

expand_more2.0 4WD with gasoline straight-4 2.0 L 156 HP, 198 N⋅m engine (2008.12–)

Figure 1. Cylinder head, Cylinder head screws, 2.0 4WD with gasoline straight-4 2.0 L 156 HP, 198 N⋅m engine (2008.12–).


First stage	36.14 lbf⋅ft36.14 lbf⋅ft49 N⋅m
See figure 1.
Second stage	90°90°90°
Third stage	45°45°45°

expand_more2.0 VVT-i 4WD with gasoline straight-4 2.0 L 150 HP engine (2006.3–)

Figure 2. Cylinder head, Cylinder head screws, 2.0 VVT-i 4WD with gasoline straight-4 2.0 L 150 HP engine (2006.3–).


First stage	57.53 lbf⋅ft57.53 lbf⋅ft78 N⋅m
Tighten bolts uniformly in several passes. See figure 2.
Second stage	90°90°90°

expand_more2.4 VVTi 4WD with gasoline straight-4 2.4 L 168 HP engine (2005.11–)


First stage	57.53 lbf⋅ft57.53 lbf⋅ft78 N⋅m
Tighten bolts uniformly in several passes. See figure 2.
Second stage	90°90°90°

expand_more3.5 VVTi 4WD with gasoline V6 3.5 L 270 HP engine (2005.11–)

Figure 3. Cylinder head, Cylinder head screws, 3.5 VVTi 4WD with gasoline V6 3.5 L 270 HP engine (2005.11–).


First stage	26.55 lbf⋅ft26.55 lbf⋅ft36 N⋅m
Replace screws. See figure 3.
Second stage	90°90°90°
Third stage	90°90°90°

expand_moreAll other modifications

expand_moreWhen reusing the screws


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Tighten bolts uniformly in several passes.
Second stage	90°90°90°
Third stage	90°90°90°
Fourth stage	90°90°90°

expand_moreWith new screws


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Tighten bolts uniformly in several passes.
Second stage	90°90°90°
Third stage	90°90°90°
Fourth stage	90°90°90°
Fifth stage	loosen by 90°
Sixth stage	loosen by 90°
Seventh stage	90°90°90°
Eighth stage	90°90°90°
Ninth stage	90°90°90°

expand_moreCylinder head screws shank length (maximum)


All Toyota gasoline straight-4 2.4 L 2AZ-FE engines	6.46 in6.46 in164.2 mm
All other modifications	5.87 in5.87 in149.2 mm

expand_moreCylinder head screws shank length (new)


All Toyota gasoline straight-4 2.4 L 2AZ-FE engines	6.35–6.41 in6.35–6.41 in161.3–162.7 mm
All other modifications	5.78–5.83 in5.78–5.83 in146.8–148.2 mm

expand_moreValve cover


Toyota diesel straight-4 2.2 L 2AD-FTV 134 HP at 3600 RPM, 310 N⋅m at 2000 RPM	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m

expand_moreToyota diesel straight-4 2.2 L 2AD-FTV 148 HP, 340 N⋅m at 3200 RPM


Stud screws	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m
Otherwise	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m

expand_moreToyota gasoline straight-4 2.4 L 2AZ-FE 168 HP


Inside screws	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m

expand_moreOutside


Nuts and screws	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m

expand_moreToyota diesel straight-4 2.2 L 2AD-FHV 174 HP

expand_moreCenter


Stud screws	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m


Other	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m


All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreEngine block

expand_moreConnecting rod bearing

expand_more2.0 4WD with gasoline straight-4 2.0 L 156 HP, 198 N⋅m engine (2008.12–)


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	90°90°90°

expand_more2.0 VVT-i 4WD with gasoline straight-4 2.0 L 150 HP engine (2006.3–)


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Second stage	90°90°90°

expand_more2.4 VVTi 4WD with gasoline straight-4 2.4 L 168 HP engine (2005.11–)


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Second stage	90°90°90°

expand_more3.5 VVTi 4WD with gasoline V6 3.5 L 270 HP engine (2005.11–)


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Second stage	90°90°90°

expand_moreAll other modifications


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Second stage	90°90°90°

expand_moreCrankshaft central screws


2.0 VVT-i 4WD with gasoline straight-4 2.0 L 150 HP engine (2006.3–)	132.76 lbf⋅ft132.76 lbf⋅ft180 N⋅m
2.2 D-4D 4WD with diesel straight-4 2.2 L 134 HP at 3600 RPM, 310 N⋅m at 2000 RPM engine (2006.3–)	184.39 lbf⋅ft184.39 lbf⋅ft250 N⋅m
2.2 D-4D 4WD with diesel straight-4 2.2 L 148 HP at 3600 RPM, 400 N⋅m at 2000 RPM engine (2008.12–)	221.27 lbf⋅ft221.27 lbf⋅ft300 N⋅m
Replace screws.
2.2 D-4D 4WD with diesel straight-4 2.2 L 148 HP, 340 N⋅m at 3200 RPM engine (2008.12–)	221.27 lbf⋅ft221.27 lbf⋅ft300 N⋅m
Replace screws.
2.2 D-4D with diesel straight-4 2.2 L 148 HP at 3600 RPM, 400 N⋅m at 2000 RPM engine (2008.12–)	221.27 lbf⋅ft221.27 lbf⋅ft300 N⋅m
Replace screws.
2.2 D-4D with diesel straight-4 2.2 L 148 HP, 340 N⋅m at 3200 RPM engine (2008.12–)	221.27 lbf⋅ft221.27 lbf⋅ft300 N⋅m
Replace screws.
2.2 D-CAT 4WD with diesel straight-4 2.2 L 174 HP engine (2006.3–)	184.39 lbf⋅ft184.39 lbf⋅ft250 N⋅m
2.4 VVTi 4WD with gasoline straight-4 2.4 L 168 HP engine (2005.11–)	132.76 lbf⋅ft132.76 lbf⋅ft180 N⋅m
2.4 VVTi with gasoline straight-4 2.4 L 168 HP engine (2005.11–)	132.76 lbf⋅ft132.76 lbf⋅ft180 N⋅m
3.5 VVTi 4WD with gasoline V6 3.5 L 270 HP engine (2005.11–)	184.39 lbf⋅ft184.39 lbf⋅ft250 N⋅m
All other modifications	140.14 lbf⋅ft140.14 lbf⋅ft190 N⋅m

expand_moreCrankshaft pulley


Toyota diesel straight-4 2.2 L 2AD-FTV 134 HP at 3600 RPM, 310 N⋅m at 2000 RPM	184.39 lbf⋅ft184.39 lbf⋅ft250 N⋅m
Toyota gasoline straight-4 2.0 L 1AZ-FE 150 HP	132.76 lbf⋅ft132.76 lbf⋅ft180 N⋅m

expand_moreDrive plate


2.0 4WD with gasoline straight-4 2.0 L 156 HP, 198 N⋅m engine (2008.12–)	64.91 lbf⋅ft64.91 lbf⋅ft88 N⋅m
Use screw-locking compound.
2.2 D-CAT 4WD with diesel straight-4 2.2 L 174 HP engine (2006.3–)	67.86 lbf⋅ft67.86 lbf⋅ft92 N⋅m
All other modifications	72.28 lbf⋅ft72.28 lbf⋅ft98 N⋅m
Replace screws.

expand_moreFlywheel


Toyota gasoline straight-4 2.0 L 1AZ-FE 150 HP	95.88 lbf⋅ft95.88 lbf⋅ft130 N⋅m
Use screw-locking compound.
Toyota gasoline straight-4 2.0 L 3ZR-FAE 156 HP, 198 N⋅m	64.91 lbf⋅ft64.91 lbf⋅ft88 N⋅m
Use screw-locking compound.
All other modifications	52.37 lbf⋅ft52.37 lbf⋅ft71 N⋅m
Use screw-locking compound.

expand_moreMain bearing

expand_more2.0 VVT-i 4WD with gasoline straight-4 2.0 L 150 HP engine (2006.3–)


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Second stage	90°90°90°

expand_more2.2 D-4D 4WD with diesel straight-4 2.2 L 134 HP at 3600 RPM, 310 N⋅m at 2000 RPM engine (2006.3–)

expand_moreInner screws


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Second stage	90°90°90°


Outer screws	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m

expand_more2.2 D-4D 4WD with diesel straight-4 2.2 L 148 HP, 340 N⋅m at 3200 RPM engine (2008.12–)

expand_moreCenter screws


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Second stage	90°90°90°


Outside screws	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m

expand_more3.5 VVTi 4WD with gasoline V6 3.5 L 270 HP engine (2005.11–)


First stage	44.99 lbf⋅ft44.99 lbf⋅ft61 N⋅m
Second stage	90°90°90°

expand_moreAll other modifications


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Tighten from inside to outside.
Second stage	90°90°90°

expand_moreVibration damper

expand_more2.2 D-4D 4WD with diesel straight-4 2.2 L 134 HP at 3600 RPM, 310 N⋅m at 2000 RPM engine (2006.3–)


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Second stage	90°90°90°

expand_moreEngine control

expand_moreCamshaft timing chain guide rail


2.0 VVT-i 4WD with gasoline straight-4 2.0 L 150 HP engine (2006.3–)	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
3.5 VVTi 4WD with gasoline V6 3.5 L 270 HP engine (2005.11–)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m


Camshaft timing chain slip rail	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m

expand_moreCamshaft timing chain tensioning rail


All Toyota gasoline straight-4 2.0 L 1AZ-FE engines	14.01 lbf⋅ft14.01 lbf⋅ft19 N⋅m
All other modifications	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m

expand_moreCamshaft timing gear


3.5 VVTi 4WD with gasoline V6 3.5 L 270 HP engine (2005.11–)	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreChain tensioner


2.0 4WD with gasoline straight-4 2.0 L 156 HP, 198 N⋅m engine (2008.12–)	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
2.0 with gasoline straight-4 2.0 L 156 HP, 198 N⋅m engine (2008.12–)	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
3.5 VVTi 4WD with gasoline V6 3.5 L 270 HP engine (2005.11–)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All other modifications	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreInlet camshaft wheel


Central screws	39.83 lbf⋅ft39.83 lbf⋅ft54 N⋅m

expand_moreOil pump drive chain tensioner


2.0 VVT-i 4WD with gasoline straight-4 2.0 L 150 HP engine (2006.3–)	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m

expand_moreOutlet camshaft wheel


3.5 VVTi 4WD with gasoline V6 3.5 L 270 HP engine (2005.11–)	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
All other modifications	39.83 lbf⋅ft39.83 lbf⋅ft54 N⋅m

expand_moreTiming case cover

expand_moreToyota gasoline straight-4 2.0 L 3ZR-FAE 156 HP, 198 N⋅m


35 mm screws	19.18 lbf⋅ft19.18 lbf⋅ft26 N⋅m
40 mm screws	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
55 mm screws	37.62 lbf⋅ft37.62 lbf⋅ft51 N⋅m
80 mm screws	37.62 lbf⋅ft37.62 lbf⋅ft51 N⋅m

expand_moreAll other modifications


Outside	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Top	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m

expand_moreEngine lubrication


Oil cooler	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m

expand_moreOil drain plug


2.0 VVT-i 4WD with gasoline straight-4 2.0 L 150 HP engine (2006.3–)	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace sealing rings.
2.4 VVTi 4WD with gasoline straight-4 2.4 L 168 HP engine (2005.11–)	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
2.4 VVTi with gasoline straight-4 2.4 L 168 HP engine (2005.11–)	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
3.5 VVTi 4WD with gasoline V6 3.5 L 270 HP engine (2005.11–)	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace sealing rings.
All other modifications	28.03 lbf⋅ft28.03 lbf⋅ft38 N⋅m
Replace sealing rings.

expand_moreOil filter housing

expand_more2.0 4WD with gasoline straight-4 2.0 L 156 HP, 198 N⋅m engine (2008.12–)


Oil filter cover	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace sealing rings.
On the engine block	19.18 lbf⋅ft19.18 lbf⋅ft26 N⋅m

expand_more3.5 VVTi 4WD with gasoline V6 3.5 L 270 HP engine (2005.11–)


Oil filter cover	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace sealing rings.
Oil filter drain plug	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m
Replace sealing rings.

expand_moreAll other modifications


Oil filter cover	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace sealing rings.
Oil filter drain plug	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Replace sealing rings.
On the engine block	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Replace sealing rings.

expand_moreOil pump chain wheel


2.0 VVT-i 4WD with gasoline straight-4 2.0 L 150 HP engine (2006.3–)	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreOil sump

expand_more2.0 4WD with gasoline straight-4 2.0 L 156 HP, 198 N⋅m engine (2008.12–)


Oil sump lower part	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Oil sump top part	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m


2.0 VVT-i 4WD with gasoline straight-4 2.0 L 150 HP engine (2006.3–)	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
2.4 VVTi 4WD with gasoline straight-4 2.4 L 168 HP engine (2005.11–)	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
2.4 VVTi with gasoline straight-4 2.4 L 168 HP engine (2005.11–)	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All other modifications	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m

expand_moreEngine management


Camshaft sensor	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Crankshaft sensor	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Glow plugs	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Knock sensor	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m
Lambda sensor	32.45 lbf⋅ft32.45 lbf⋅ft44 N⋅m

expand_moreEngine mounting

expand_moreEngine bracket


On the engine block	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m

expand_moreEngine mounting


Bottom	106.95 lbf⋅ft106.95 lbf⋅ft145 N⋅m
Top	70.07 lbf⋅ft70.07 lbf⋅ft95 N⋅m


Subframe	106.95 lbf⋅ft106.95 lbf⋅ft145 N⋅m
Subframe stiffening plate	68.59 lbf⋅ft68.59 lbf⋅ft93 N⋅m
Torque arm	70.07 lbf⋅ft70.07 lbf⋅ft95 N⋅m

expand_moreExhaust system

expand_moreCatalytic converter


At the turbocharger	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreExhaust manifold


2.0 4WD with gasoline straight-4 2.0 L 156 HP, 198 N⋅m engine (2008.12–)	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m
2.0 VVT-i 4WD with gasoline straight-4 2.0 L 150 HP engine (2006.3–)	27.29 lbf⋅ft27.29 lbf⋅ft37 N⋅m
2.0 with gasoline straight-4 2.0 L 156 HP, 198 N⋅m engine (2008.12–)	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m
2.4 VVTi 4WD with gasoline straight-4 2.4 L 168 HP engine (2005.11–)	27.29 lbf⋅ft27.29 lbf⋅ft37 N⋅m
2.4 VVTi with gasoline straight-4 2.4 L 168 HP engine (2005.11–)	27.29 lbf⋅ft27.29 lbf⋅ft37 N⋅m
3.5 VVTi 4WD with gasoline V6 3.5 L 270 HP engine (2005.11–)	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m
All other modifications	34.67 lbf⋅ft34.67 lbf⋅ft47 N⋅m


Exhaust pipe	31.72 lbf⋅ft31.72 lbf⋅ft43 N⋅m

expand_moreIgnition system

expand_moreSpark plugs


2.0 VVT-i 4WD with gasoline straight-4 2.0 L 150 HP engine (2006.3–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
2.4 VVTi 4WD with gasoline straight-4 2.4 L 168 HP engine (2005.11–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
2.4 VVTi with gasoline straight-4 2.4 L 168 HP engine (2005.11–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
3.5 VVTi 4WD with gasoline V6 3.5 L 270 HP engine (2005.11–)	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreStart system

expand_moreStarter


2.2 D-4D 4WD with diesel straight-4 2.2 L 134 HP at 3600 RPM, 310 N⋅m at 2000 RPM engine (2006.3–)	47.2 lbf⋅ft47.2 lbf⋅ft64 N⋅m
2.2 D-4D 4WD with diesel straight-4 2.2 L 148 HP at 3600 RPM, 400 N⋅m at 2000 RPM engine (2008.12–)	47.2 lbf⋅ft47.2 lbf⋅ft64 N⋅m
2.2 D-4D 4WD with diesel straight-4 2.2 L 148 HP, 340 N⋅m at 3200 RPM engine (2008.12–)	47.2 lbf⋅ft47.2 lbf⋅ft64 N⋅m
2.2 D-4D with diesel straight-4 2.2 L 148 HP at 3600 RPM, 400 N⋅m at 2000 RPM engine (2008.12–)	47.2 lbf⋅ft47.2 lbf⋅ft64 N⋅m
2.2 D-4D with diesel straight-4 2.2 L 148 HP, 340 N⋅m at 3200 RPM engine (2008.12–)	47.2 lbf⋅ft47.2 lbf⋅ft64 N⋅m
2.2 D-CAT 4WD with diesel straight-4 2.2 L 174 HP engine (2006.3–)	47.2 lbf⋅ft47.2 lbf⋅ft64 N⋅m
All other modifications	27.29 lbf⋅ft27.29 lbf⋅ft37 N⋅m

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2008 Toyota RAV4 SUV user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Toyota warranty policy for your region. In some regions DIY service may invalidate your warranty.

Maintenance Items

Chassis and Body Fastener Tightening Specifications
Engine Fastener Tightening Specifications
Front Suspension Fastener Tightening Specifications
Rear Suspension Fastener Tightening Specifications
Transmission Fastener Tightening Specifications

Service Intervals

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Toyota RAV4 SUV service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2008 Toyota RAV4 SUV you're not only saving money, but also also improving your technical skills and learning something new.

2008 Toyota RAV4 SUV generations

In 2008 Toyota offered 2 generations of the RAV4 SUV. Engine fastener tightening specifications may vary in different generations. Be sure that you are looking at the rigt modification.

Third generation

ACA3#, ALA3#, GSA33, ZSA3#

2008 Toyota RAV4 SUV Third generation first facelift Engine Fastener Tightening Specifications

Table of Contents

Conquer your fears and never give up!

2008 Toyota RAV4 SUV generations

Third generation

Toyota RAV4 SUV Third generation first facelift model years

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