2019 Toyota HiLux Pickup engine fastener tightening specifications

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Condition	Value

expand_moreAir intake system


Intake manifold	21.39 lbf⋅ft21.39 lbf⋅ft29 N⋅m
Intake manifold support	14.01 lbf⋅ft14.01 lbf⋅ft19 N⋅m

expand_moreAuxiliary assemblies


Auxiliary drive belt deflection pulley	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Auxiliary drive belt tensioner	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m
Air-conditioning compressor	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAir-conditioning compressor bracket


2.5 D-4D 4WD with diesel straight-4 2.5 L 118 HP engine (2007.12–)	34.67 lbf⋅ft34.67 lbf⋅ft47 N⋅m
2.5 D-4D with diesel straight-4 2.5 L 101 HP engine (2005.7–)	34.67 lbf⋅ft34.67 lbf⋅ft47 N⋅m
2.5 D-4D with diesel straight-4 2.5 L 118 HP engine (2007.12–)	34.67 lbf⋅ft34.67 lbf⋅ft47 N⋅m
All other modifications	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_moreAir-conditioning compressor pressure line


2.5 D 4WD with diesel straight-4 2.5 L 101 HP engine (2005.8–)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
2.5 D-4D 4WD with diesel straight-4 2.5 L 142 HP engine (2007.12–)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
2.5 D-4D with diesel straight-4 2.5 L 142 HP engine (2010.1–)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreAlternator


2.5 D 4WD with diesel straight-4 2.5 L 101 HP engine (2005.8–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
2.5 D-4D 4WD with diesel straight-4 2.5 L 142 HP engine (2007.12–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
2.5 D-4D with diesel straight-4 2.5 L 142 HP engine (2010.1–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll other modifications

expand_moreScrews


Top	45.73 lbf⋅ft45.73 lbf⋅ft62 N⋅m
Bottom	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


Generator bracket	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m
Hydraulic lines at the servo-steering pump	32.45 lbf⋅ft32.45 lbf⋅ft44 N⋅m

expand_moreServo steering pump


2.5 D 4WD with diesel straight-4 2.5 L 101 HP engine (2005.8–)	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
2.5 D-4D 4WD with diesel straight-4 2.5 L 142 HP engine (2007.12–)	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
2.5 D-4D with diesel straight-4 2.5 L 142 HP engine (2010.1–)	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All other modifications	28.76 lbf⋅ft28.76 lbf⋅ft39 N⋅m


Vacuum pump	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m

expand_moreCarburetion


Exhaust gas return cooler	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Exhaust gas return valve	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Exhaust recirculation pipe	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m
Fuel-distributing pipe	28.03 lbf⋅ft28.03 lbf⋅ft38 N⋅m

expand_moreHigh-pressure line

expand_moreReturn line


On injector	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m
Otherwise	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m


High-pressure pump	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m

expand_moreHigh-pressure pump pulley


Central nuts	47.2 lbf⋅ft47.2 lbf⋅ft64 N⋅m
Otherwise	22.86 lbf⋅ft22.86 lbf⋅ft31 N⋅m

expand_moreInjection hoses

expand_moreReturn line


Banjo screws	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m

expand_moreAt the cylinder head


Banjo screws	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m


Union nuts	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m


Injection nozzle (injector)	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Injection pump	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m

expand_moreCharging


Charge air pipes	4.79 lbf⋅ft4.79 lbf⋅ft6.5 N⋅m
Turbo charger	38.35 lbf⋅ft38.35 lbf⋅ft52 N⋅m
Turbocharger bracket	28.03 lbf⋅ft28.03 lbf⋅ft38 N⋅m

expand_moreTurbocharger oil feed line


At the turbocharger	19.18 lbf⋅ft19.18 lbf⋅ft26 N⋅m

expand_moreTurbocharger oil return line


At the turbocharger	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m
On the engine block	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m

expand_moreCooling system


Coolant pump	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m

expand_moreCoolant pump pulley


3.0 D-4D 4WD with diesel straight-4 3.0 L 169 HP engine (2007.12–)	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m


Fan wheel	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m

expand_moreCylinder head


Camshaft bearing	14.01 lbf⋅ft14.01 lbf⋅ft19 N⋅m
Tighten in several steps.

expand_moreCylinder head screws

expand_more2.5 D-4D 4WD with diesel straight-4 2.5 L 118 HP engine (2007.12–)

Figure 1. Cylinder head, Cylinder head screws, 2.5 D-4D 4WD with diesel straight-4 2.5 L 118 HP engine (2007.12–).


First stage	62.69 lbf⋅ft62.69 lbf⋅ft85 N⋅m
Tighten bolts uniformly in several passes. See figure 1.
Second stage	90°90°90°
Third stage	90°90°90°

expand_more2.5 D-4D with diesel straight-4 2.5 L 101 HP engine (2005.7–)


First stage	62.69 lbf⋅ft62.69 lbf⋅ft85 N⋅m
Tighten bolts uniformly in several passes. See figure 1.
Second stage	90°90°90°
Third stage	90°90°90°

expand_more3.0 D-4D 4WD with diesel straight-4 3.0 L 169 HP engine (2007.12–)


First stage	62.69 lbf⋅ft62.69 lbf⋅ft85 N⋅m
Tighten in several steps. See figure 1.
Second stage	90°90°90°
Third stage	90°90°90°

expand_moreAll other modifications


First stage	62.69 lbf⋅ft62.69 lbf⋅ft85 N⋅m
Use new screws. See figure 1.
Second stage	90°90°90°
Third stage	90°90°90°


Valve cover	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreEngine block

expand_moreBalance shaft gear wheel


3.0 D-4D 4WD with diesel straight-4 3.0 L 169 HP engine (2007.12–)	26.55 lbf⋅ft26.55 lbf⋅ft36 N⋅m

expand_moreConnecting rod bearing

expand_more2.5 D 4WD with diesel straight-4 2.5 L 101 HP engine (2005.8–)


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Replace screws.
Second stage	90°90°90°

expand_more2.5 D-4D 4WD with diesel straight-4 2.5 L 142 HP engine (2007.12–)


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Replace screws.
Second stage	90°90°90°

expand_more2.5 D-4D with diesel straight-4 2.5 L 142 HP engine (2010.1–)


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreAll other modifications


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Second stage	90°90°90°


Crankshaft central screws	269.21 lbf⋅ft269.21 lbf⋅ft365 N⋅m

expand_moreDrive plate


3.0 D-4D 4WD with diesel straight-4 3.0 L 169 HP engine (2007.12–)	131.29 lbf⋅ft131.29 lbf⋅ft178 N⋅m
Tighten cross-wise.

expand_moreFlywheel


2.5 D 4WD with diesel straight-4 2.5 L 101 HP engine (2005.8–)	57.53 lbf⋅ft57.53 lbf⋅ft78 N⋅m
Replace screws.
2.5 D-4D 4WD with diesel straight-4 2.5 L 142 HP engine (2007.12–)	57.53 lbf⋅ft57.53 lbf⋅ft78 N⋅m
Replace screws.
2.5 D-4D with diesel straight-4 2.5 L 142 HP engine (2010.1–)	57.53 lbf⋅ft57.53 lbf⋅ft78 N⋅m
Replace screws.
All other modifications	131.29 lbf⋅ft131.29 lbf⋅ft178 N⋅m
Tighten cross-wise.

expand_moreMain bearing

expand_more2.5 D 4WD with diesel straight-4 2.5 L 101 HP engine (2005.8–)


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws.
Second stage	90°90°90°

expand_more2.5 D-4D 4WD with diesel straight-4 2.5 L 142 HP engine (2007.12–)


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws.
Second stage	90°90°90°

expand_more2.5 D-4D with diesel straight-4 2.5 L 142 HP engine (2010.1–)


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws.
Second stage	90°90°90°

expand_moreAll other modifications


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
cross-wise from inside to outside
Second stage	90°90°90°

expand_moreEngine control


Camshaft timing gear	72.28 lbf⋅ft72.28 lbf⋅ft98 N⋅m
Replace nuts.
Control drive sprocket wheel	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws.
Drive belt tensioner device	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m
Timing case cover	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m

expand_moreToothed belt guard

expand_more2.5 D-4D 4WD with diesel straight-4 2.5 L 118 HP engine (2007.12–)


On the engine block	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Otherwise	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m

expand_more2.5 D-4D with diesel straight-4 2.5 L 101 HP engine (2005.7–)


On the engine block	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Otherwise	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m


All other modifications	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m


Toothed belt tensioning roller	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Replace screws.
Toothed belt tightener	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m

expand_moreEngine lubrication


Oil cooler	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m
Oil drain plug	25.08 lbf⋅ft25.08 lbf⋅ft34 N⋅m
Oil filter	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m

expand_moreOil lines

expand_moreAt the turbocharger


Banjo screws	19.18 lbf⋅ft19.18 lbf⋅ft26 N⋅m
Nuts	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m


Screws on the engine block	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m


Oil pressure sensor	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Oil pump	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m

expand_moreOil sump


2.5 D-4D 4WD with diesel straight-4 2.5 L 118 HP engine (2007.12–)	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m
2.5 D-4D with diesel straight-4 2.5 L 101 HP engine (2005.7–)	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m
2.5 D-4D with diesel straight-4 2.5 L 118 HP engine (2007.12–)	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m
All other modifications	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m

expand_moreEngine management


Camshaft sensor	6.27 lbf⋅ft6.27 lbf⋅ft8.5 N⋅m

expand_moreCrankshaft sensor


2.5 D 4WD with diesel straight-4 2.5 L 101 HP engine (2005.8–)	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
2.5 D-4D 4WD with diesel straight-4 2.5 L 142 HP engine (2007.12–)	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
2.5 D-4D with diesel straight-4 2.5 L 142 HP engine (2010.1–)	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
All other modifications	6.27 lbf⋅ft6.27 lbf⋅ft8.5 N⋅m


Glow plugs	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m

expand_moreEngine mounting


Engine bracket	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m

expand_moreEngine mounting


2.5 D-4D 4WD with diesel straight-4 2.5 L 118 HP engine (2007.12–)	32.45 lbf⋅ft32.45 lbf⋅ft44 N⋅m
2.5 D-4D with diesel straight-4 2.5 L 101 HP engine (2005.7–)	32.45 lbf⋅ft32.45 lbf⋅ft44 N⋅m
2.5 D-4D with diesel straight-4 2.5 L 118 HP engine (2007.12–)	32.45 lbf⋅ft32.45 lbf⋅ft44 N⋅m

expand_more3.0 D-4D 4WD with diesel straight-4 3.0 L 169 HP engine (2007.12–)


With automatic gearbox	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
With manual transmission	32.45 lbf⋅ft32.45 lbf⋅ft44 N⋅m


All other modifications	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m


Engine suspension	50.15 lbf⋅ft50.15 lbf⋅ft68 N⋅m

expand_moreExhaust system

expand_moreDiesel particulate filter


At the turbocharger	31.72 lbf⋅ft31.72 lbf⋅ft43 N⋅m
Replace nuts.


Exhaust manifold	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace nuts.
Exhaust manifold heat shields	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m

expand_moreExhaust pipe


2.5 D 4WD with diesel straight-4 2.5 L 101 HP engine (2005.8–)	45.73 lbf⋅ft45.73 lbf⋅ft62 N⋅m
2.5 D-4D 4WD with diesel straight-4 2.5 L 142 HP engine (2007.12–)	45.73 lbf⋅ft45.73 lbf⋅ft62 N⋅m
2.5 D-4D with diesel straight-4 2.5 L 142 HP engine (2010.1–)	45.73 lbf⋅ft45.73 lbf⋅ft62 N⋅m

expand_moreAll other modifications


Center	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m
Front	31.72 lbf⋅ft31.72 lbf⋅ft43 N⋅m


Exhaust pipe bracket	53.1 lbf⋅ft53.1 lbf⋅ft72 N⋅m
Exhaust pipe rear	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m

expand_moreStart system


Starter	50.15 lbf⋅ft50.15 lbf⋅ft68 N⋅m

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2019 Toyota HiLux Pickup user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Toyota warranty policy for your region. In some regions DIY service may invalidate your warranty.

Maintenance Items

Chassis and Body Fastener Tightening Specifications
Engine Fastener Tightening Specifications
Front Suspension Fastener Tightening Specifications
Rear Suspension Fastener Tightening Specifications
Transmission Fastener Tightening Specifications

Service Intervals

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Toyota HiLux Pickup service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2019 Toyota HiLux Pickup you're not only saving money, but also also improving your technical skills and learning something new.

2019 Toyota HiLux Pickup Seventh generation second facelift Engine Fastener Tightening Specifications

Table of Contents

Conquer your fears and never give up!

Toyota HiLux Pickup Seventh generation second facelift model years

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