2.4 D 4WD with diesel straight-4 2.4 L 82 HP engine (1988.8–2005.7)
90.72 lbf⋅ft90.72 lbf⋅ft123 N⋅m
All other modifications
28.76 lbf⋅ft28.76 lbf⋅ft39 N⋅m
expand_moreFront axle brake caliper mounting support
All other modifications
78.92 lbf⋅ft78.92 lbf⋅ft107 N⋅m
Front axle brake disc
47.2 lbf⋅ft47.2 lbf⋅ft64 N⋅m
expand_moreFront axle brake mounting
Wheel speed sensor
5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
expand_moreFront axle steering
expand_moreSteering gear
2.4 D 4WD with diesel straight-4 2.4 L 82 HP engine (1988.8–2005.7)
104.73 lbf⋅ft104.73 lbf⋅ft142 N⋅m
All other modifications
87.03 lbf⋅ft87.03 lbf⋅ft118 N⋅m
expand_moreSteering lever
On stub axle
81.13 lbf⋅ft81.13 lbf⋅ft110 N⋅m
Tie rod lever
136.45 lbf⋅ft136.45 lbf⋅ft185 N⋅m
expand_moreTrack rod end on stub axle
All other modifications
66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m
expand_moreTrack rod end on track rod
Clamping screws
18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
expand_moreFront axle suspension
expand_moreShock absorber on the axle
All other modifications
13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
expand_moreShock absorber on the frame
expand_moreShock-absorber piston rod
All other modifications
18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
expand_moreWheel suspension
expand_moreFront axle suspension
expand_moreAll other modifications
expand_moreAt the axle support on the bottom side
Wishbone
165.95 lbf⋅ft165.95 lbf⋅ft225 N⋅m
expand_moreBall joint at the transverse control arm
Bottom
95.88 lbf⋅ft95.88 lbf⋅ft130 N⋅m
Top
22.86 lbf⋅ft22.86 lbf⋅ft31 N⋅m
Coupling bars
9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m
expand_moreOn stub axle
Strut
70.07 lbf⋅ft70.07 lbf⋅ft95 N⋅m
expand_moreBall joint on stub axle
Bottom
103.26 lbf⋅ft103.26 lbf⋅ft140 N⋅m
Top
81.13 lbf⋅ft81.13 lbf⋅ft110 N⋅m
Stabiliser bearing
21.39 lbf⋅ft21.39 lbf⋅ft29 N⋅m
Strut central nuts
92.2 lbf⋅ft92.2 lbf⋅ft125 N⋅m
expand_moreWheel hub wheel bearing
2.4 D 4WD with diesel straight-4 2.4 L 82 HP engine (1988.8–2005.7)
34.67 lbf⋅ft34.67 lbf⋅ft47 N⋅m
All other modifications
25.08 lbf⋅ft25.08 lbf⋅ft34 N⋅m
Then set the wheel bearing play to 0,05 mm.
expand_moreWheels and tires
expand_moreWheel attachment
2.4 D 4WD with diesel straight-4 2.4 L 82 HP engine (1988.8–2005.7)
75.97 lbf⋅ft75.97 lbf⋅ft103 N⋅m
2.4 D with diesel straight-4 2.4 L 82 HP engine (1988.8–2005.7)
75.97 lbf⋅ft75.97 lbf⋅ft103 N⋅m
All other modifications
103.26 lbf⋅ft103.26 lbf⋅ft140 N⋅m
Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 1991 Toyota HiLux Pickup user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.
Before doing any DIY service please check your insurance policy and Toyota warranty policy for your region. In some regions DIY service may invalidate your warranty.
DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Toyota HiLux Pickup service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.
Doing basic service for your 1991 Toyota HiLux Pickup you're not only saving money, but also also improving your technical skills and learning something new.
1991 Toyota HiLux Pickup generations
In 1991 Toyota offered 3 generations of the HiLux Pickup. Front suspension fastener tightening specifications may vary in different generations. Be sure that you are looking at the rigt modification.