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Condition Value
expand_moreAir intake system
expand_moreIntake manifold
2.0 (RZH102) with gasoline straight-4 2.0 L 99 HP engine (1989.8–1998.4) 15.49 lbf⋅ft
2.4 (RZH103) with gasoline straight-4 2.4 L 118 HP engine (1989.8–1995.8) 15.49 lbf⋅ft
2.4 4WD with gasoline straight-4 2.4 L 118 HP engine (1989.8–1995.8) 15.49 lbf⋅ft
All other modifications 17.7 lbf⋅ft
expand_moreAuxiliary assemblies
expand_moreAuxiliary drive belt tensioner
On the engine block 15.49 lbf⋅ft
expand_moreAuxiliary drive belt tensioner
expand_moreAlternator
All other modifications 43.52 lbf⋅ft
expand_moreGenerator bracket
2.4 D with diesel straight-4 2.4 L 76 HP engine (1989.8–1995.8) 29.5 lbf⋅ft
All other modifications 30.24 lbf⋅ft
Hydraulic lines at the servo-steering pump 47.2 lbf⋅ft
Servo pump pulley 31.72 lbf⋅ft
expand_moreServo steering pump
Vacuum pump 15.49 lbf⋅ft
expand_moreCarburetion
expand_moreFuel-distributing pipe
expand_moreHigh-pressure pump pulley
expand_moreInjection hoses
2.4 D with diesel straight-4 2.4 L 76 HP engine (1989.8–1995.8) 18.44 lbf⋅ft
expand_moreAll other modifications
Union nuts 18.44 lbf⋅ft
expand_moreInjection nozzle (injector)
All other modifications 47.2 lbf⋅ft
expand_moreInjection pump pulley
All other modifications 47.2 lbf⋅ft
expand_moreCharging
expand_moreTurbo charger
At the exhaust manifold 38.35 lbf⋅ft
expand_moreCooling system
expand_moreCoolant drain plug
expand_moreCoolant pump
All other modifications 9.59 lbf⋅ft
expand_moreCoolant pump pulley
All other modifications 15.49 lbf⋅ft
expand_moreFan wheel
expand_moreCylinder head
expand_moreCamshaft bearing
2.4 D with diesel straight-4 2.4 L 76 HP engine (1989.8–1995.8) 18.44 lbf⋅ft
All other modifications 11.8 lbf⋅ft
expand_moreCylinder head screw minimum diameter
All other modifications 0.46 in
expand_moreCylinder head screws
expand_more2.4 D with diesel straight-4 2.4 L 76 HP engine (1989.8–1995.8)
Figure 1. Cylinder head, Cylinder head screws, 2.4 D with diesel straight-4 2.4 L 76 HP engine (1989.8–1995.8).
Figure 1. Cylinder head, Cylinder head screws, 2.4 D with diesel straight-4 2.4 L 76 HP engine (1989.8–1995.8).
First stage 57.53 lbf⋅ft
See figure 1.
Second stage 90°
Third stage 90°
expand_moreAll other modifications
Figure 2. Cylinder head, Cylinder head screws, All other modifications.
Figure 2. Cylinder head, Cylinder head screws, All other modifications.
First stage 32.45 lbf⋅ft
See figure 2.
Second stage 90°
Third stage 90°
expand_moreValve cover
All other modifications 3.69 lbf⋅ft
Replace screws and nuts.
expand_moreEngine block
expand_moreConnecting rod bearing
expand_more2.4 D with diesel straight-4 2.4 L 76 HP engine (1989.8–1995.8)
First stage 39.83 lbf⋅ft
Second stage 90°
expand_moreAll other modifications
First stage 21.39 lbf⋅ft
Second stage 90°
expand_moreCrankshaft central screws
2.0 (RZH102) with gasoline straight-4 2.0 L 99 HP engine (1989.8–1998.4) 180.7 lbf⋅ft
2.4 (RZH103) with gasoline straight-4 2.4 L 118 HP engine (1989.8–1995.8) 180.7 lbf⋅ft
2.4 4WD with gasoline straight-4 2.4 L 118 HP engine (1989.8–1995.8) 180.7 lbf⋅ft
2.4 D (LH102) with diesel straight-4 2.4 L 74 HP engine (1989.8–1995.8) 101.05 lbf⋅ft
2.4 D 4WD with diesel straight-4 2.4 L 74 HP engine (1989.8–1995.8) 101.05 lbf⋅ft
2.4 D with diesel straight-4 2.4 L 76 HP engine (1989.8–1995.8) 123.17 lbf⋅ft
All other modifications 269.21 lbf⋅ft
expand_moreCrankshaft pulley
2.0 (RZH102) with gasoline straight-4 2.0 L 99 HP engine (1989.8–1998.4) 180.7 lbf⋅ft
expand_moreDrive plate
2.4 D with diesel straight-4 2.4 L 76 HP engine (1989.8–1995.8) 72.28 lbf⋅ft
All other modifications 54.58 lbf⋅ft
expand_moreFlywheel
2.4 D with diesel straight-4 2.4 L 76 HP engine (1989.8–1995.8) 90.72 lbf⋅ft
All other modifications 64.91 lbf⋅ft
expand_moreMain bearing
2.4 D with diesel straight-4 2.4 L 76 HP engine (1989.8–1995.8) 75.97 lbf⋅ft
expand_moreAll other modifications
First stage 28.76 lbf⋅ft
Second stage 90°
expand_moreEngine control
expand_moreCamshaft drive belt deflection pulley
2.4 D with diesel straight-4 2.4 L 76 HP engine (1989.8–1995.8) 24.34 lbf⋅ft
Camshaft timing chain guide rail 13.28 lbf⋅ft
expand_moreCamshaft timing chain slip rail
2.0 (RZH102) with gasoline straight-4 2.0 L 99 HP engine (1989.8–1998.4) 13.28 lbf⋅ft
Camshaft timing chain tensioning rail 19.18 lbf⋅ft
expand_moreCamshaft timing gear
2.4 (RZH103) with gasoline straight-4 2.4 L 118 HP engine (1989.8–1995.8) 54.58 lbf⋅ft
2.4 4WD with gasoline straight-4 2.4 L 118 HP engine (1989.8–1995.8) 54.58 lbf⋅ft
All other modifications 72.28 lbf⋅ft
Chain tensioner 15.49 lbf⋅ft
expand_moreDrive belt tensioner device
2.4 D with diesel straight-4 2.4 L 76 HP engine (1989.8–1995.8) 14.01 lbf⋅ft
expand_moreAll other modifications
Central screws 32.45 lbf⋅ft
Right screws 14.01 lbf⋅ft
Top screws 14.01 lbf⋅ft
expand_moreInlet camshaft wheel
expand_moreToothed belt tensioning roller
Toyota diesel straight-4 2.4 L 2L 76 HP 32.45 lbf⋅ft
All other modifications 28.76 lbf⋅ft
expand_moreToothed belt tightener
Toyota diesel straight-4 2.4 L 2L 76 HP 14.01 lbf⋅ft
All other modifications 9.59 lbf⋅ft
expand_moreEngine lubrication
expand_moreOil drain plug
All other modifications 28.76 lbf⋅ft
Oil filter housing 20.65 lbf⋅ft
expand_moreOil sump
2.4 D with diesel straight-4 2.4 L 76 HP engine (1989.8–1995.8) 13.28 lbf⋅ft
All other modifications 9.59 lbf⋅ft
expand_moreEngine management
expand_moreCamshaft sensor
expand_moreCrankshaft sensor
Glow plugs 9.59 lbf⋅ft
Knock sensor 32.45 lbf⋅ft
expand_moreExhaust system
expand_moreExhaust manifold
2.0 (RZH102) with gasoline straight-4 2.0 L 99 HP engine (1989.8–1998.4) 36.14 lbf⋅ft
2.4 (RZH103) with gasoline straight-4 2.4 L 118 HP engine (1989.8–1995.8) 36.14 lbf⋅ft
2.4 4WD with gasoline straight-4 2.4 L 118 HP engine (1989.8–1995.8) 36.14 lbf⋅ft
2.4 D (LH102) with diesel straight-4 2.4 L 74 HP engine (1989.8–1995.8) 29.5 lbf⋅ft
All other modifications 38.35 lbf⋅ft
expand_moreFuel supply
expand_moreFuel lines
Fuel return line 21.39 lbf⋅ft
expand_moreIgnition system
expand_moreSpark plugs
All other modifications 13.28 lbf⋅ft
expand_moreStart system
expand_moreStarter

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 1992 Toyota HiAce Van user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Toyota warranty policy for your region. In some regions DIY service may invalidate your warranty.

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Toyota HiAce Van service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 1992 Toyota HiAce Van you're not only saving money, but also also improving your technical skills and learning something new.

1992 Toyota HiAce Van generations

In 1992 Toyota offered 2 generations of the HiAce Van. Engine fastener tightening specifications may vary in different generations. Be sure that you are looking at the rigt modification.

Toyota HiAce Van Fourth generation model years

Units:
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