expand_more2.4 D with diesel straight-4 2.4 L 78 HP engine (1995.8–2006.8)
First stage
39.83 lbf⋅ft39.83 lbf⋅ft54 N⋅m
Second stage
90°90°90°
expand_more2.4 TD (LXH12_, LXH22_) with diesel straight-4 2.4 L 89 HP engine (1995.8–2006.8)
First stage
25.08 lbf⋅ft25.08 lbf⋅ft34 N⋅m
Second stage
120°120°120°
expand_moreAll other modifications
First stage
21.39 lbf⋅ft21.39 lbf⋅ft29 N⋅m
Second stage
90°90°90°
expand_moreCrankshaft central screws
2.0 (RZH102) with gasoline straight-4 2.0 L 99 HP engine (1989.8–1998.4)
180.7 lbf⋅ft180.7 lbf⋅ft245 N⋅m
2.4 D with diesel straight-4 2.4 L 78 HP engine (1995.8–2006.8)
173.33 lbf⋅ft173.33 lbf⋅ft235 N⋅m
2.4 TD (LXH12_, LXH22_) with diesel straight-4 2.4 L 89 HP engine (1995.8–2006.8)
173.33 lbf⋅ft173.33 lbf⋅ft235 N⋅m
2.4 TD 4WD (H18/28) with diesel straight-4 2.4 L 89 HP engine (1995.8–2006.8)
173.33 lbf⋅ft173.33 lbf⋅ft235 N⋅m
All other modifications
269.21 lbf⋅ft269.21 lbf⋅ft365 N⋅m
expand_moreCrankshaft pulley
2.0 (RZH102) with gasoline straight-4 2.0 L 99 HP engine (1989.8–1998.4)
180.7 lbf⋅ft180.7 lbf⋅ft245 N⋅m
2.4 (RCH12_, RCH22_) with gasoline straight-4 2.4 L 114 HP engine (1995.8–1998.4)
180.7 lbf⋅ft180.7 lbf⋅ft245 N⋅m
2.4 4WD (RCH18_) with gasoline straight-4 2.4 L 114 HP engine (1995.8–1998.4)
180.7 lbf⋅ft180.7 lbf⋅ft245 N⋅m
expand_moreDrive plate
2.4 D with diesel straight-4 2.4 L 78 HP engine (1995.8–2006.8)
72.28 lbf⋅ft72.28 lbf⋅ft98 N⋅m
2.4 TD (LXH12_, LXH22_) with diesel straight-4 2.4 L 89 HP engine (1995.8–2006.8)
72.28 lbf⋅ft72.28 lbf⋅ft98 N⋅m
2.4 TD 4WD (H18/28) with diesel straight-4 2.4 L 89 HP engine (1995.8–2006.8)
72.28 lbf⋅ft72.28 lbf⋅ft98 N⋅m
All other modifications
54.58 lbf⋅ft54.58 lbf⋅ft74 N⋅m
expand_moreFlywheel
2.4 D with diesel straight-4 2.4 L 78 HP engine (1995.8–2006.8)
90.72 lbf⋅ft90.72 lbf⋅ft123 N⋅m
2.4 TD (LXH12_, LXH22_) with diesel straight-4 2.4 L 89 HP engine (1995.8–2006.8)
90.72 lbf⋅ft90.72 lbf⋅ft123 N⋅m
2.4 TD 4WD (H18/28) with diesel straight-4 2.4 L 89 HP engine (1995.8–2006.8)
90.72 lbf⋅ft90.72 lbf⋅ft123 N⋅m
All other modifications
64.91 lbf⋅ft64.91 lbf⋅ft88 N⋅m
expand_moreMain bearing
2.4 D with diesel straight-4 2.4 L 78 HP engine (1995.8–2006.8)
75.97 lbf⋅ft75.97 lbf⋅ft103 N⋅m
2.4 TD (LXH12_, LXH22_) with diesel straight-4 2.4 L 89 HP engine (1995.8–2006.8)
75.97 lbf⋅ft75.97 lbf⋅ft103 N⋅m
2.4 TD 4WD (H18/28) with diesel straight-4 2.4 L 89 HP engine (1995.8–2006.8)
75.97 lbf⋅ft75.97 lbf⋅ft103 N⋅m
expand_moreAll other modifications
First stage
28.76 lbf⋅ft28.76 lbf⋅ft39 N⋅m
Second stage
90°90°90°
expand_moreEngine control
expand_moreCamshaft drive belt deflection pulley
Camshaft timing chain guide rail
13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
expand_moreCamshaft timing chain slip rail
2.0 (RZH102) with gasoline straight-4 2.0 L 99 HP engine (1989.8–1998.4)
13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
Camshaft timing chain tensioning rail
19.18 lbf⋅ft19.18 lbf⋅ft26 N⋅m
expand_moreCamshaft timing gear
2.4 (RCH12_, RCH22_) with gasoline straight-4 2.4 L 114 HP engine (1995.8–1998.4)
54.58 lbf⋅ft54.58 lbf⋅ft74 N⋅m
2.4 4WD (RCH18_) with gasoline straight-4 2.4 L 114 HP engine (1995.8–1998.4)
54.58 lbf⋅ft54.58 lbf⋅ft74 N⋅m
All other modifications
72.28 lbf⋅ft72.28 lbf⋅ft98 N⋅m
Chain tensioner
15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m
expand_moreDrive belt tensioner device
expand_more2.4 TD (LXH12_, LXH22_) with diesel straight-4 2.4 L 89 HP engine (1995.8–2006.8)
Code range 12 mm
14.01 lbf⋅ft14.01 lbf⋅ft19 N⋅m
Code range 14 mm
32.45 lbf⋅ft32.45 lbf⋅ft44 N⋅m
expand_moreAll other modifications
Central screws
32.45 lbf⋅ft32.45 lbf⋅ft44 N⋅m
Right screws
14.01 lbf⋅ft14.01 lbf⋅ft19 N⋅m
Top screws
14.01 lbf⋅ft14.01 lbf⋅ft19 N⋅m
expand_moreInlet camshaft wheel
expand_moreToothed belt tensioning roller
All other modifications
28.76 lbf⋅ft28.76 lbf⋅ft39 N⋅m
expand_moreToothed belt tightener
All other modifications
9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m
expand_moreEngine lubrication
expand_moreOil drain plug
2.4 (RCH12_, RCH22_) with gasoline straight-4 2.4 L 114 HP engine (1995.8–1998.4)
18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace sealing rings.
2.4 4WD (RCH18_) with gasoline straight-4 2.4 L 114 HP engine (1995.8–1998.4)
18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All other modifications
28.76 lbf⋅ft28.76 lbf⋅ft39 N⋅m
Oil filter housing
20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
expand_moreOil sump
2.4 D with diesel straight-4 2.4 L 78 HP engine (1995.8–2006.8)
13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
2.4 TD (LXH12_, LXH22_) with diesel straight-4 2.4 L 89 HP engine (1995.8–2006.8)
13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
2.4 TD 4WD (H18/28) with diesel straight-4 2.4 L 89 HP engine (1995.8–2006.8)
13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
All other modifications
9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m
expand_moreEngine management
expand_moreCamshaft sensor
expand_moreCrankshaft sensor
Glow plugs
9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m
Knock sensor
32.45 lbf⋅ft32.45 lbf⋅ft44 N⋅m
expand_moreExhaust system
expand_moreExhaust manifold
2.0 (RZH102) with gasoline straight-4 2.0 L 99 HP engine (1989.8–1998.4)
36.14 lbf⋅ft36.14 lbf⋅ft49 N⋅m
2.4 (RCH12_, RCH22_) with gasoline straight-4 2.4 L 114 HP engine (1995.8–1998.4)
36.14 lbf⋅ft36.14 lbf⋅ft49 N⋅m
2.4 4WD (RCH18_) with gasoline straight-4 2.4 L 114 HP engine (1995.8–1998.4)
36.14 lbf⋅ft36.14 lbf⋅ft49 N⋅m
All other modifications
38.35 lbf⋅ft38.35 lbf⋅ft52 N⋅m
expand_moreFuel supply
expand_moreFuel lines
Fuel return line
21.39 lbf⋅ft21.39 lbf⋅ft29 N⋅m
expand_moreIgnition system
expand_moreSpark plugs
All other modifications
13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
expand_moreStart system
expand_moreStarter
Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 1996 Toyota HiAce Van user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.
Before doing any DIY service please check your insurance policy and Toyota warranty policy for your region. In some regions DIY service may invalidate your warranty.
DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Toyota HiAce Van service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.
Doing basic service for your 1996 Toyota HiAce Van you're not only saving money, but also also improving your technical skills and learning something new.
1996 Toyota HiAce Van generations
In 1996 Toyota offered 3 generations of the HiAce Van. Engine fastener tightening specifications may vary in different generations. Be sure that you are looking at the rigt modification.
