2005 Toyota Corolla Wagon engine fastener tightening specifications

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Condition	Value

expand_moreAir intake system

expand_moreIntake manifold


All Toyota gasoline straight-4 1.6 L 3ZZ-FE engines	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
All Toyota gasoline straight-4 1.4 L 4ZZ-FE engines	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAuxiliary assemblies

expand_moreAuxiliary drive belt tensioner

expand_more1.6 VVT-i with gasoline straight-4 1.6 L 109 HP engine (2002.1–2007.2)


Cap nuts	21.39 lbf⋅ft21.39 lbf⋅ft29 N⋅m
Central screws	50.89 lbf⋅ft50.89 lbf⋅ft69 N⋅m

expand_moreAuxiliary drive belt tensioner


Alternator	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreAir-conditioning compressor


All Toyota gasoline straight-4 1.6 L 3ZZ-FE engines	21.39 lbf⋅ft21.39 lbf⋅ft29 N⋅m
All Toyota gasoline straight-4 1.4 L 4ZZ-FE engines	21.39 lbf⋅ft21.39 lbf⋅ft29 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAlternator

expand_moreToyota diesel straight-4 2.0 L 1CD-FTV 114 HP at 4000 RPM, 280 N⋅m

expand_moreScrews


Bottom	22.86 lbf⋅ft22.86 lbf⋅ft31 N⋅m
Top	34.67 lbf⋅ft34.67 lbf⋅ft47 N⋅m

expand_moreToyota diesel straight-4 2.0 L 1CD-FTV 89 HP at 3600 RPM, 215 N⋅m

expand_moreScrews


Bottom	22.86 lbf⋅ft22.86 lbf⋅ft31 N⋅m
Top	34.67 lbf⋅ft34.67 lbf⋅ft47 N⋅m

expand_moreToyota gasoline straight-4 1.4 L 4ZZ-FE 95 HP at 6000 RPM, 130 N⋅m at 4800 RPM


Code range 12 mm	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Code range 14 mm	39.83 lbf⋅ft39.83 lbf⋅ft54 N⋅m

expand_moreGenerator bracket


On the engine block	27.29 lbf⋅ft27.29 lbf⋅ft37 N⋅m

expand_moreVacuum pump


1.4 D4-D with diesel straight-4 1.4 L 89 HP engine (2004.7–2007.2)	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m

expand_moreCarburetion


Injection hoses	25.08 lbf⋅ft25.08 lbf⋅ft34 N⋅m

expand_moreInjection nozzle (injector)

expand_moreToyota diesel straight-4 2.0 L 1CD-FTV 114 HP at 4000 RPM, 280 N⋅m

expand_moreFuel return line banjo screws


At the cylinder head	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Other	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m


Other	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m


Toyota diesel straight-4 1.4 L 1ND-TV 89 HP	19.18 lbf⋅ft19.18 lbf⋅ft26 N⋅m

expand_moreToyota diesel straight-4 2.0 L 1CD-FTV 89 HP at 3600 RPM, 215 N⋅m

expand_moreFuel return line banjo screws


At the cylinder head	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Other	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m


Other	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m


All other modifications	14.01 lbf⋅ft14.01 lbf⋅ft19 N⋅m


Injection pump	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m
Injection pump pulley	75.97 lbf⋅ft75.97 lbf⋅ft103 N⋅m

expand_moreCharging

expand_moreTurbo charger

expand_moreToyota diesel straight-4 2.0 L 1CD-FTV 114 HP at 4000 RPM, 280 N⋅m


At the cylinder head	39.09 lbf⋅ft39.09 lbf⋅ft53 N⋅m
At the exhaust manifold	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreToyota diesel straight-4 1.4 L 1ND-TV 89 HP


At the cylinder head	39.09 lbf⋅ft39.09 lbf⋅ft53 N⋅m
At the exhaust manifold	19.18 lbf⋅ft19.18 lbf⋅ft26 N⋅m

expand_moreToyota diesel straight-4 2.0 L 1CD-FTV 89 HP at 3600 RPM, 215 N⋅m


At the cylinder head	39.09 lbf⋅ft39.09 lbf⋅ft53 N⋅m
At the exhaust manifold	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreCooling system

expand_moreCoolant pump


All Toyota diesel straight-4 1.4 L 1ND-TV engines	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m

expand_moreAll Toyota gasoline straight-4 1.4 L 4ZZ-FE engines


20 mm screws	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
35 mm screws	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m

expand_moreCoolant pump pulley


1.4 D4-D with diesel straight-4 1.4 L 89 HP engine (2004.7–2007.2)	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m


Radiator mounting	14.01 lbf⋅ft14.01 lbf⋅ft19 N⋅m

expand_moreCylinder head

expand_moreCamshaft bearing


Toyota diesel straight-4 2.0 L 1CD-FTV 114 HP at 4000 RPM, 280 N⋅m	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Toyota diesel straight-4 1.4 L 1ND-TV 89 HP	14.01 lbf⋅ft14.01 lbf⋅ft19 N⋅m
Toyota diesel straight-4 2.0 L 1CD-FTV 89 HP at 3600 RPM, 215 N⋅m	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAll other modifications


Bearing cover on camshaft pulley	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Remaining bearing caps	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m

expand_moreCylinder head screw minimum diameter


Toyota diesel straight-4 2.0 L 1CD-FTV 114 HP at 4000 RPM, 280 N⋅m	0.41 in0.41 in10.4 mm
Toyota diesel straight-4 1.4 L 1ND-TV 89 HP	0.45 in0.45 in11.5 mm
Toyota diesel straight-4 2.0 L 1CD-FTV 89 HP at 3600 RPM, 215 N⋅m	0.41 in0.41 in10.4 mm

expand_moreCylinder head screws

expand_moreToyota diesel straight-4 2.0 L 1CD-FTV 114 HP at 4000 RPM, 280 N⋅m

Figure 1. Cylinder head, Cylinder head screws, Toyota diesel straight-4 2.0 L 1CD-FTV 114 HP at 4000 RPM, 280 N⋅m.


First stage	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
See figure 1.
Second stage	90°90°90°
Third stage	90°90°90°
Fourth stage	90°90°90°

expand_moreToyota diesel straight-4 1.4 L 1ND-TV 89 HP

Figure 2. Cylinder head, Cylinder head screws, Toyota diesel straight-4 1.4 L 1ND-TV 89 HP.


First stage	50.15 lbf⋅ft50.15 lbf⋅ft68 N⋅m
See figure 2.
Second stage	90°90°90°
Third stage	90°90°90°

expand_moreToyota diesel straight-4 2.0 L 1CD-FTV 89 HP at 3600 RPM, 215 N⋅m

Figure 3. Cylinder head, Cylinder head screws, Toyota diesel straight-4 2.0 L 1CD-FTV 89 HP at 3600 RPM, 215 N⋅m.


First stage	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
See figure 3.
Second stage	90°90°90°
Third stage	90°90°90°
Fourth stage	90°90°90°

expand_moreAll other modifications

Figure 4. Cylinder head, Cylinder head screws, All other modifications.


First stage	36.14 lbf⋅ft36.14 lbf⋅ft49 N⋅m
See figure 4.
Second stage	90°90°90°


Cylinder head screws shank length (maximum)	6.28 in6.28 in159.5 mm
Cylinder head screws shank length (new)	6.14–6.26 in6.14–6.26 in156–159 mm

expand_moreValve cover

expand_moreAll Toyota gasoline straight-4 1.4 L 4ZZ-FE engines


With plain washer	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Without plain washers	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m


All other modifications	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m

expand_moreValve play adjusting screw lock nuts


1.4 D4-D with diesel straight-4 1.4 L 89 HP engine (2004.7–2007.2)	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m

expand_moreEngine block

expand_moreConnecting rod bearing

expand_moreToyota diesel straight-4 2.0 L 1CD-FTV 114 HP at 4000 RPM, 280 N⋅m


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Second stage	90°90°90°

expand_moreToyota diesel straight-4 1.4 L 1ND-TV 89 HP


First stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Second stage	90°90°90°

expand_moreToyota diesel straight-4 2.0 L 1CD-FTV 89 HP at 3600 RPM, 215 N⋅m


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Second stage	90°90°90°

expand_moreAll other modifications


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	90°90°90°

expand_moreCrankshaft central screws


All Toyota gasoline straight-4 1.6 L 3ZZ-FE engines	101.78 lbf⋅ft101.78 lbf⋅ft138 N⋅m
All Toyota gasoline straight-4 1.4 L 4ZZ-FE engines	101.78 lbf⋅ft101.78 lbf⋅ft138 N⋅m
All other modifications	132.76 lbf⋅ft132.76 lbf⋅ft180 N⋅m
Replace screws.

expand_moreCrankshaft pulley


1.4 D4-D with diesel straight-4 1.4 L 89 HP engine (2004.7–2007.2)	132.76 lbf⋅ft132.76 lbf⋅ft180 N⋅m

expand_moreDrive plate


1.6 VVT-i with gasoline straight-4 1.6 L 109 HP engine (2002.1–2007.2)	64.91 lbf⋅ft64.91 lbf⋅ft88 N⋅m

expand_moreFlywheel


Toyota diesel straight-4 2.0 L 1CD-FTV 114 HP at 4000 RPM, 280 N⋅m	64.91 lbf⋅ft64.91 lbf⋅ft88 N⋅m
Toyota diesel straight-4 2.0 L 1CD-FTV 89 HP at 3600 RPM, 215 N⋅m	64.91 lbf⋅ft64.91 lbf⋅ft88 N⋅m

expand_moreAll other modifications


First stage	36.14 lbf⋅ft36.14 lbf⋅ft49 N⋅m
Second stage	90°90°90°

expand_moreMain bearing


Toyota diesel straight-4 2.0 L 1CD-FTV 114 HP at 4000 RPM, 280 N⋅m	84.82 lbf⋅ft84.82 lbf⋅ft115 N⋅m

expand_moreToyota diesel straight-4 1.4 L 1ND-TV 89 HP


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Second stage	90°90°90°


Toyota diesel straight-4 2.0 L 1CD-FTV 89 HP at 3600 RPM, 215 N⋅m	84.82 lbf⋅ft84.82 lbf⋅ft115 N⋅m

expand_moreAll other modifications


First stage	32.45 lbf⋅ft32.45 lbf⋅ft44 N⋅m
Second stage	90°90°90°

expand_moreM8


Third stage	14.01 lbf⋅ft14.01 lbf⋅ft19 N⋅m

expand_moreEngine control


Camshaft adjuster	39.83 lbf⋅ft39.83 lbf⋅ft54 N⋅m
Camshaft drive belt deflection pulley	34.67 lbf⋅ft34.67 lbf⋅ft47 N⋅m

expand_moreCamshaft timing chain guide rail


All Toyota diesel straight-4 1.4 L 1ND-TV engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Toyota gasoline straight-4 1.6 L 3ZZ-FE engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All Toyota gasoline straight-4 1.4 L 4ZZ-FE engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m


Camshaft timing chain tensioning rail	14.01 lbf⋅ft14.01 lbf⋅ft19 N⋅m

expand_moreCamshaft timing gear


Toyota diesel straight-4 2.0 L 1CD-FTV 114 HP at 4000 RPM, 280 N⋅m	64.91 lbf⋅ft64.91 lbf⋅ft88 N⋅m
Toyota diesel straight-4 1.4 L 1ND-TV 89 HP	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Toyota diesel straight-4 2.0 L 1CD-FTV 89 HP at 3600 RPM, 215 N⋅m	64.91 lbf⋅ft64.91 lbf⋅ft88 N⋅m
All other modifications	39.83 lbf⋅ft39.83 lbf⋅ft54 N⋅m


Chain tensioner	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreControl drive chain guide rail


Left	14.01 lbf⋅ft14.01 lbf⋅ft19 N⋅m
Right	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreTiming case cover


At the cylinder head	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m

expand_moreOn the engine block


M6	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m
M8	14.01 lbf⋅ft14.01 lbf⋅ft19 N⋅m


Stud bolt 53,5 mm	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Stud bolt 89 mm	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m


Toothed belt guard	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m

expand_moreToothed belt tensioning roller


Hexagon socket screw (M8)	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m

expand_moreToothed belt tightener


On the engine block	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m

expand_moreEngine lubrication

expand_moreOil drain plug


Toyota diesel straight-4 2.0 L 1CD-FTV 114 HP at 4000 RPM, 280 N⋅m	25.08 lbf⋅ft25.08 lbf⋅ft34 N⋅m
Replace sealing rings.
Toyota diesel straight-4 1.4 L 1ND-TV 89 HP	28.03 lbf⋅ft28.03 lbf⋅ft38 N⋅m
Replace sealing rings.
Toyota diesel straight-4 2.0 L 1CD-FTV 89 HP at 3600 RPM, 215 N⋅m	25.08 lbf⋅ft25.08 lbf⋅ft34 N⋅m
Replace sealing rings.
All other modifications	27.29 lbf⋅ft27.29 lbf⋅ft37 N⋅m
Replace sealing rings.


Oil filter housing	25.08 lbf⋅ft25.08 lbf⋅ft34 N⋅m

expand_moreOil pump


1.4 VVT-i with gasoline straight-4 1.4 L 95 HP at 6000 RPM, 130 N⋅m at 4800 RPM engine (2002.1–2007.2)	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreOil sump

expand_moreToyota diesel straight-4 2.0 L 1CD-FTV 114 HP at 4000 RPM, 280 N⋅m


Oil sump lower part	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m

expand_moreOil sump top part


Code range 10 mm	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m
Code range 12 mm	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m
Code range 14 mm	30.98 lbf⋅ft30.98 lbf⋅ft42 N⋅m

expand_moreToyota diesel straight-4 1.4 L 1ND-TV 89 HP


Oil sump lower part	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Oil sump top part	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m

expand_moreToyota diesel straight-4 2.0 L 1CD-FTV 89 HP at 3600 RPM, 215 N⋅m


Oil sump lower part	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m

expand_moreOil sump top part


Code range 10 mm	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m
Code range 12 mm	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m
Code range 14 mm	30.98 lbf⋅ft30.98 lbf⋅ft42 N⋅m

expand_moreAll other modifications


On the engine block	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreEngine management


Camshaft sensor	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreGlow plugs


Toyota diesel straight-4 2.0 L 1CD-FTV 114 HP at 4000 RPM, 280 N⋅m	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Toyota diesel straight-4 1.4 L 1ND-TV 89 HP	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m
Toyota diesel straight-4 2.0 L 1CD-FTV 89 HP at 3600 RPM, 215 N⋅m	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m


Knock sensor	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Lambda sensor	32.45 lbf⋅ft32.45 lbf⋅ft44 N⋅m

expand_moreEngine mounting

expand_moreEngine bracket

expand_moreToyota diesel straight-4 2.0 L 1CD-FTV 114 HP at 4000 RPM, 280 N⋅m


On the engine block	27.29 lbf⋅ft27.29 lbf⋅ft37 N⋅m


Toyota diesel straight-4 1.4 L 1ND-TV 89 HP	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m

expand_moreToyota diesel straight-4 2.0 L 1CD-FTV 89 HP at 3600 RPM, 215 N⋅m


On the engine block	27.29 lbf⋅ft27.29 lbf⋅ft37 N⋅m

expand_moreEngine mounting

expand_moreToyota diesel straight-4 2.0 L 1CD-FTV 114 HP at 4000 RPM, 280 N⋅m


Right	38.35 lbf⋅ft38.35 lbf⋅ft52 N⋅m


Toyota diesel straight-4 1.4 L 1ND-TV 89 HP	38.35 lbf⋅ft38.35 lbf⋅ft52 N⋅m

expand_moreToyota diesel straight-4 2.0 L 1CD-FTV 89 HP at 3600 RPM, 215 N⋅m


Right	38.35 lbf⋅ft38.35 lbf⋅ft52 N⋅m

expand_moreSubframe

expand_moreOn the chassis (vehicles produces on Japan facility TMC)


Front	115.8 lbf⋅ft115.8 lbf⋅ft157 N⋅m
Rear	83.34 lbf⋅ft83.34 lbf⋅ft113 N⋅m

expand_moreOn chassis (manufacturer TMUK)


Front	98.1 lbf⋅ft98.1 lbf⋅ft133 N⋅m
Rear	83.34 lbf⋅ft83.34 lbf⋅ft113 N⋅m

expand_moreSubframe stiffening plate


Manufacturer TMUK	59 lbf⋅ft59 lbf⋅ft80 N⋅m

expand_moreTorque arm

expand_moreAt the subframe


Front	38.35 lbf⋅ft38.35 lbf⋅ft52 N⋅m
Rear	38.35 lbf⋅ft38.35 lbf⋅ft52 N⋅m

expand_moreExhaust system

expand_moreExhaust manifold


Toyota diesel straight-4 2.0 L 1CD-FTV 114 HP at 4000 RPM, 280 N⋅m	34.67 lbf⋅ft34.67 lbf⋅ft47 N⋅m
Toyota diesel straight-4 1.4 L 1ND-TV 89 HP	31.72 lbf⋅ft31.72 lbf⋅ft43 N⋅m
Toyota diesel straight-4 2.0 L 1CD-FTV 89 HP at 3600 RPM, 215 N⋅m	34.67 lbf⋅ft34.67 lbf⋅ft47 N⋅m
All other modifications	27.29 lbf⋅ft27.29 lbf⋅ft37 N⋅m

expand_moreIgnition system


Spark plugs	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreStart system


Starter	27.29 lbf⋅ft27.29 lbf⋅ft37 N⋅m

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2005 Toyota Corolla Wagon user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Toyota warranty policy for your region. In some regions DIY service may invalidate your warranty.

Maintenance Items

Engine Fastener Tightening Specifications
Front Suspension Fastener Tightening Specifications
Rear Suspension Fastener Tightening Specifications
Transmission Fastener Tightening Specifications

Service Intervals

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Toyota Corolla Wagon service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2005 Toyota Corolla Wagon you're not only saving money, but also also improving your technical skills and learning something new.

2005 Toyota Corolla Wagon generations

In 2005 Toyota offered 2 generations of the Corolla Wagon. Engine fastener tightening specifications may vary in different generations. Be sure that you are looking at the rigt modification.

Ninth generation first facelift

MC platform

CDE120, NDE120, ZZE12#, NZE120, ZRE120, ZZE130

2005 Toyota Corolla Wagon Ninth generation Engine Fastener Tightening Specifications

Table of Contents

Conquer your fears and never give up!

2005 Toyota Corolla Wagon generations

Ninth generation first facelift

Toyota Corolla Wagon Ninth generation model years

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