2004 Toyota Corolla Verso engine fastener tightening specifications

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Condition	Value

expand_moreAir intake system

expand_moreIntake manifold


All Toyota diesel straight-4 2.0 L 1CD-FTV engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All other modifications	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreAuxiliary assemblies


Air-conditioning compressor	21.39 lbf⋅ft21.39 lbf⋅ft29 N⋅m

expand_moreAlternator


Bottom	39.83 lbf⋅ft39.83 lbf⋅ft54 N⋅m
Top	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


Hydraulic lines at the servo-steering pump	30.24 lbf⋅ft30.24 lbf⋅ft41 N⋅m
Servo steering pump	27.29 lbf⋅ft27.29 lbf⋅ft37 N⋅m
Vacuum pump	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m

expand_moreCarburetion

expand_moreInjection nozzle (injector)


All Toyota diesel straight-4 2.0 L 1CD-FTV engines	19.18 lbf⋅ft19.18 lbf⋅ft26 N⋅m
All Toyota gasoline straight-4 1.8 L 1ZZ-FE engines	14.01 lbf⋅ft14.01 lbf⋅ft19 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreCylinder head

expand_moreCamshaft bearing


All Toyota diesel straight-4 2.0 L 1CD-FTV engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAll other modifications


Bearing cap 1	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Other bearing caps	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m

expand_moreCylinder head screw minimum diameter


2.0 D-4D with diesel straight-4 2.0 L 114 HP at 4000 RPM, 280 N⋅m engine (2004.4–2009.3)	0.41 in0.41 in10.4 mm

expand_moreCylinder head screws

expand_moreAll Toyota diesel straight-4 2.0 L 1CD-FTV engines

Figure 1. Cylinder head, Cylinder head screws, Toyota diesel straight-4 2.0 L 1CD-FTV.


First stage	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Heed bolt length. See figure 1.
Second stage	90°90°90°
Third stage	90°90°90°
Fourth stage	90°90°90°

expand_moreAll other modifications

Figure 2. Cylinder head, Cylinder head screws, All other modifications.


First stage	36.14 lbf⋅ft36.14 lbf⋅ft49 N⋅m
See figure 2.
Second stage	90°90°90°


Cylinder head screws shank length (maximum)	5.85 in5.85 in148.5 mm
Cylinder head screws shank length (new)	5.78–5.83 in5.78–5.83 in146.8–148.2 mm

expand_moreValve cover


All Toyota diesel straight-4 2.0 L 1CD-FTV engines	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m

expand_moreAll other modifications


With plain washer	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Without plain washers	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m

expand_moreEngine block

expand_moreConnecting rod bearing

expand_moreAll Toyota diesel straight-4 2.0 L 1CD-FTV engines


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Second stage	90°90°90°

expand_moreAll other modifications


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	90°90°90°

expand_moreCrankshaft central screws


All Toyota diesel straight-4 2.0 L 1CD-FTV engines	132.76 lbf⋅ft132.76 lbf⋅ft180 N⋅m
All other modifications	101.78 lbf⋅ft101.78 lbf⋅ft138 N⋅m

expand_moreFlywheel

expand_moreAll Toyota gasoline straight-4 1.6 L 3ZZ-FE engines


First stage	36.14 lbf⋅ft36.14 lbf⋅ft49 N⋅m
Second stage	90°90°90°


All other modifications	52.37 lbf⋅ft52.37 lbf⋅ft71 N⋅m

expand_moreMain bearing


All Toyota diesel straight-4 2.0 L 1CD-FTV engines	84.82 lbf⋅ft84.82 lbf⋅ft115 N⋅m

expand_moreAll other modifications

expand_moreM10


First stage	32.45 lbf⋅ft32.45 lbf⋅ft44 N⋅m
Second stage	90°90°90°


M8	14.01 lbf⋅ft14.01 lbf⋅ft19 N⋅m

expand_moreEngine control

expand_moreCamshaft timing chain guide rail


1.6 with gasoline straight-4 1.6 L 109 HP engine (2004.4–2009.3)	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m


Camshaft timing chain slip rail	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m

expand_moreCamshaft timing chain tensioning rail


All Toyota gasoline straight-4 1.6 L 3ZZ-FE engines	14.01 lbf⋅ft14.01 lbf⋅ft19 N⋅m

expand_moreCamshaft timing gear


All Toyota diesel straight-4 2.0 L 1CD-FTV engines	64.91 lbf⋅ft64.91 lbf⋅ft88 N⋅m
All other modifications	39.83 lbf⋅ft39.83 lbf⋅ft54 N⋅m


Chain tensioner	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreTiming case cover


Outside	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Top	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m

expand_moreToothed belt guard

expand_more2.0 D-4D with diesel straight-4 2.0 L 114 HP at 4000 RPM, 280 N⋅m engine (2004.4–2009.3)


With spacer	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Otherwise	5.53 lbf⋅ft5.53 lbf⋅ft7.5 N⋅m

expand_moreToothed belt tensioning roller


2.0 D-4D with diesel straight-4 2.0 L 114 HP at 4000 RPM, 280 N⋅m engine (2004.4–2009.3)	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreToothed belt tightener


2.0 D-4D with diesel straight-4 2.0 L 114 HP at 4000 RPM, 280 N⋅m engine (2004.4–2009.3)	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m

expand_moreEngine lubrication

expand_moreOil drain plug


All Toyota diesel straight-4 2.0 L 1CD-FTV engines	25.08 lbf⋅ft25.08 lbf⋅ft34 N⋅m
Replace sealing rings.
All other modifications	27.29 lbf⋅ft27.29 lbf⋅ft37 N⋅m
Replace sealing rings.

expand_moreOil filter housing


Oil filter cover	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace sealing rings.
Oil filter drain plug	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m
Replace sealing rings.
On the engine block	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Replace sealing rings.

expand_moreOil sump

expand_moreAll Toyota diesel straight-4 2.0 L 1CD-FTV engines


Oil sump lower part	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Oil sump top part	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m


All other modifications	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreEngine management

expand_moreCamshaft sensor


1.6 with gasoline straight-4 1.6 L 109 HP engine (2004.4–2009.3)	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreCrankshaft sensor


1.6 with gasoline straight-4 1.6 L 109 HP engine (2004.4–2009.3)	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m


Glow plugs	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m

expand_moreKnock sensor


All Toyota gasoline straight-4 1.8 L 1ZZ-FE engines	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m
All Toyota gasoline straight-4 1.6 L 3ZZ-FE engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m


Lambda sensor	32.45 lbf⋅ft32.45 lbf⋅ft44 N⋅m

expand_moreEngine mounting

expand_moreConnecting strut between the subframe and the front structure


Onto torque support bracket	38.35 lbf⋅ft38.35 lbf⋅ft52 N⋅m
Otherwise	28.76 lbf⋅ft28.76 lbf⋅ft39 N⋅m

expand_moreEngine bracket

expand_more2.0 D-4D with diesel straight-4 2.0 L 114 HP at 4000 RPM, 280 N⋅m engine (2004.4–2009.3)


M14	27.29 lbf⋅ft27.29 lbf⋅ft37 N⋅m
M17	47.2 lbf⋅ft47.2 lbf⋅ft64 N⋅m

expand_moreEngine mounting

expand_more2.0 D-4D with diesel straight-4 2.0 L 114 HP at 4000 RPM, 280 N⋅m engine (2004.4–2009.3)


Nuts	38.35 lbf⋅ft38.35 lbf⋅ft52 N⋅m
Screws	38.35 lbf⋅ft38.35 lbf⋅ft52 N⋅m

expand_moreSubframe


On chassis	98.1 lbf⋅ft98.1 lbf⋅ft133 N⋅m

expand_moreSubframe stiffening plate


On chassis	59 lbf⋅ft59 lbf⋅ft80 N⋅m

expand_moreTorque arm

expand_moreOnto torque support bracket


Front	38.35 lbf⋅ft38.35 lbf⋅ft52 N⋅m
Rear	64.17 lbf⋅ft64.17 lbf⋅ft87 N⋅m

expand_moreTorque support bracket


At the gearbox	47.2 lbf⋅ft47.2 lbf⋅ft64 N⋅m

expand_moreExhaust system

expand_moreExhaust manifold


All Toyota gasoline straight-4 1.8 L 1ZZ-FE engines	27.29 lbf⋅ft27.29 lbf⋅ft37 N⋅m
All Toyota gasoline straight-4 1.6 L 3ZZ-FE engines	27.29 lbf⋅ft27.29 lbf⋅ft37 N⋅m
All other modifications	34.67 lbf⋅ft34.67 lbf⋅ft47 N⋅m

expand_moreIgnition system


Spark plugs	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreStart system

expand_moreStarter


All Toyota gasoline straight-4 1.8 L 1ZZ-FE engines	27.29 lbf⋅ft27.29 lbf⋅ft37 N⋅m
All Toyota gasoline straight-4 1.6 L 3ZZ-FE engines	27.29 lbf⋅ft27.29 lbf⋅ft37 N⋅m

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2004 Toyota Corolla Verso user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Toyota warranty policy for your region. In some regions DIY service may invalidate your warranty.

Maintenance Items

Engine Fastener Tightening Specifications
Front Suspension Fastener Tightening Specifications
Rear Suspension Fastener Tightening Specifications
Transmission Fastener Tightening Specifications

Service Intervals

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Toyota Corolla Verso service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2004 Toyota Corolla Verso you're not only saving money, but also also improving your technical skills and learning something new.

2004 Toyota Corolla Verso generations

In 2004 Toyota offered 2 generations of the Corolla Verso. Engine fastener tightening specifications may vary in different generations. Be sure that you are looking at the rigt modification.

First generation

CDE120, ZZE12#

2004 Toyota Corolla Verso Second generation Engine Fastener Tightening Specifications

Table of Contents

Conquer your fears and never give up!

2004 Toyota Corolla Verso generations

First generation

Toyota Corolla Verso Second generation model years

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