2002 Toyota Corolla Verso engine fastener tightening specifications

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Condition	Value

expand_moreAir intake system

expand_moreIntake manifold


All Toyota diesel straight-4 2.0 L 1CD-FTV engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Toyota gasoline straight-4 1.6 L 3ZZ-FE engines	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreAuxiliary assemblies


Air-conditioning compressor	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAlternator

expand_moreAll Toyota diesel straight-4 2.0 L 1CD-FTV engines


M10	38.35 lbf⋅ft38.35 lbf⋅ft52 N⋅m
M8	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m

expand_moreAll Toyota gasoline straight-4 1.6 L 3ZZ-FE engines


Code range 12 mm	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Code range 14 mm	39.83 lbf⋅ft39.83 lbf⋅ft54 N⋅m

expand_moreVacuum pump


2.0 D-4D with diesel straight-4 2.0 L 89 HP at 3600 RPM, 215 N⋅m engine (2002.1–2004.5)	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m

expand_moreCarburetion

expand_moreHigh-pressure pump pulley


2.0 D-4D with diesel straight-4 2.0 L 89 HP at 3600 RPM, 215 N⋅m engine (2002.1–2004.5)	75.97 lbf⋅ft75.97 lbf⋅ft103 N⋅m

expand_moreInjection nozzle (injector)


All Toyota diesel straight-4 2.0 L 1CD-FTV engines	19.18 lbf⋅ft19.18 lbf⋅ft26 N⋅m
All Toyota gasoline straight-4 1.6 L 3ZZ-FE engines	14.01 lbf⋅ft14.01 lbf⋅ft19 N⋅m

expand_moreInjection pump


2.0 D-4D with diesel straight-4 2.0 L 89 HP at 3600 RPM, 215 N⋅m engine (2002.1–2004.5)	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m

expand_moreCooling system

expand_moreCoolant pump


2.0 D-4D with diesel straight-4 2.0 L 89 HP at 3600 RPM, 215 N⋅m engine (2002.1–2004.5)	22.86 lbf⋅ft22.86 lbf⋅ft31 N⋅m
Replace sealing rings.

expand_moreCylinder head

expand_moreCamshaft bearing


All Toyota diesel straight-4 2.0 L 1CD-FTV engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAll Toyota gasoline straight-4 1.6 L 3ZZ-FE engines


Bearing cap 1	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Other bearing caps	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m

expand_moreCylinder head screw minimum diameter


2.0 D-4D with diesel straight-4 2.0 L 89 HP at 3600 RPM, 215 N⋅m engine (2002.1–2004.5)	0.41 in0.41 in10.4 mm

expand_moreCylinder head screws

expand_moreAll Toyota diesel straight-4 2.0 L 1CD-FTV engines

Figure 1. Cylinder head, Cylinder head screws, Toyota diesel straight-4 2.0 L 1CD-FTV.


First stage	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Oil thread. See figure 1.
Second stage	90°90°90°
Third stage	90°90°90°
Fourth stage	90°90°90°

expand_moreAll Toyota gasoline straight-4 1.6 L 3ZZ-FE engines

Figure 2. Cylinder head, Cylinder head screws, Toyota gasoline straight-4 1.6 L 3ZZ-FE.


First stage	36.14 lbf⋅ft36.14 lbf⋅ft49 N⋅m
Oil thread. See figure 2.
Second stage	90°90°90°

expand_moreCylinder head screws shank length (maximum)


1.6 VVT-i with gasoline straight-4 1.6 L 109 HP engine (2002.1–2004.5)	6.28 in6.28 in159.5 mm

expand_moreCylinder head screws shank length (new)


1.6 VVT-i with gasoline straight-4 1.6 L 109 HP engine (2002.1–2004.5)	6.14–6.26 in6.14–6.26 in156–159 mm

expand_moreValve cover


All Toyota diesel straight-4 2.0 L 1CD-FTV engines	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m

expand_moreAll Toyota gasoline straight-4 1.6 L 3ZZ-FE engines


With plain washer	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Without plain washers	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m

expand_moreEngine block

expand_moreConnecting rod bearing

expand_moreAll Toyota diesel straight-4 2.0 L 1CD-FTV engines


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Heed shank diameter.
Second stage	90°90°90°

expand_moreAll Toyota gasoline straight-4 1.6 L 3ZZ-FE engines


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	90°90°90°

expand_moreCrankshaft central screws


All Toyota diesel straight-4 2.0 L 1CD-FTV engines	132.76 lbf⋅ft132.76 lbf⋅ft180 N⋅m
All Toyota gasoline straight-4 1.6 L 3ZZ-FE engines	101.78 lbf⋅ft101.78 lbf⋅ft138 N⋅m

expand_moreDrive plate


1.6 VVT-i with gasoline straight-4 1.6 L 109 HP engine (2002.1–2004.5)	64.91 lbf⋅ft64.91 lbf⋅ft88 N⋅m

expand_moreFlywheel


All Toyota diesel straight-4 2.0 L 1CD-FTV engines	64.91 lbf⋅ft64.91 lbf⋅ft88 N⋅m

expand_moreAll Toyota gasoline straight-4 1.6 L 3ZZ-FE engines


First stage	36.14 lbf⋅ft36.14 lbf⋅ft49 N⋅m
Second stage	90°90°90°

expand_moreMain bearing


All Toyota diesel straight-4 2.0 L 1CD-FTV engines	84.82 lbf⋅ft84.82 lbf⋅ft115 N⋅m

expand_moreAll Toyota gasoline straight-4 1.6 L 3ZZ-FE engines


First stage	32.45 lbf⋅ft32.45 lbf⋅ft44 N⋅m
Second stage	90°90°90°
M8	14.01 lbf⋅ft14.01 lbf⋅ft19 N⋅m

expand_moreEngine control

expand_moreCamshaft timing gear


All Toyota diesel straight-4 2.0 L 1CD-FTV engines	64.91 lbf⋅ft64.91 lbf⋅ft88 N⋅m
All Toyota gasoline straight-4 1.6 L 3ZZ-FE engines	39.83 lbf⋅ft39.83 lbf⋅ft54 N⋅m

expand_moreChain tensioner


1.6 VVT-i with gasoline straight-4 1.6 L 109 HP engine (2002.1–2004.5)	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreToothed belt guard

expand_more2.0 D-4D with diesel straight-4 2.0 L 89 HP at 3600 RPM, 215 N⋅m engine (2002.1–2004.5)


With spacer	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Otherwise	5.53 lbf⋅ft5.53 lbf⋅ft7.5 N⋅m

expand_moreToothed belt tensioning roller


2.0 D-4D with diesel straight-4 2.0 L 89 HP at 3600 RPM, 215 N⋅m engine (2002.1–2004.5)	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreToothed belt tightener


2.0 D-4D with diesel straight-4 2.0 L 89 HP at 3600 RPM, 215 N⋅m engine (2002.1–2004.5)	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m

expand_moreEngine lubrication

expand_moreOil cooler

expand_more2.0 D-4D with diesel straight-4 2.0 L 89 HP at 3600 RPM, 215 N⋅m engine (2002.1–2004.5)


Banjo screws	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_moreOil drain plug


All Toyota diesel straight-4 2.0 L 1CD-FTV engines	25.08 lbf⋅ft25.08 lbf⋅ft34 N⋅m
Replace sealing rings.
All Toyota gasoline straight-4 1.6 L 3ZZ-FE engines	27.29 lbf⋅ft27.29 lbf⋅ft37 N⋅m

expand_moreOil pump


All Toyota diesel straight-4 2.0 L 1CD-FTV engines	22.86 lbf⋅ft22.86 lbf⋅ft31 N⋅m
All Toyota gasoline straight-4 1.6 L 3ZZ-FE engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreOil sump

expand_moreAll Toyota diesel straight-4 2.0 L 1CD-FTV engines


Oil sump lower part	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Oil sump top part	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m


All Toyota gasoline straight-4 1.6 L 3ZZ-FE engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreEngine management

expand_moreGlow plugs


2.0 D-4D with diesel straight-4 2.0 L 89 HP at 3600 RPM, 215 N⋅m engine (2002.1–2004.5)	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m

expand_moreKnock sensor


1.6 VVT-i with gasoline straight-4 1.6 L 109 HP engine (2002.1–2004.5)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreLambda sensor


1.6 VVT-i with gasoline straight-4 1.6 L 109 HP engine (2002.1–2004.5)	32.45 lbf⋅ft32.45 lbf⋅ft44 N⋅m

expand_moreEngine mounting

expand_moreEngine bracket

expand_more2.0 D-4D with diesel straight-4 2.0 L 89 HP at 3600 RPM, 215 N⋅m engine (2002.1–2004.5)


M14	27.29 lbf⋅ft27.29 lbf⋅ft37 N⋅m
M17	47.2 lbf⋅ft47.2 lbf⋅ft64 N⋅m

expand_moreEngine mounting

expand_more2.0 D-4D with diesel straight-4 2.0 L 89 HP at 3600 RPM, 215 N⋅m engine (2002.1–2004.5)


Nuts	38.35 lbf⋅ft38.35 lbf⋅ft52 N⋅m
Screws	38.35 lbf⋅ft38.35 lbf⋅ft52 N⋅m

expand_moreSubframe

expand_moreOn the chassis (vehicles produces on Japan facility TMC)


Front	115.8 lbf⋅ft115.8 lbf⋅ft157 N⋅m
Rear	83.34 lbf⋅ft83.34 lbf⋅ft113 N⋅m

expand_moreOn chassis (manufacturer TMUK)


Front	98.1 lbf⋅ft98.1 lbf⋅ft133 N⋅m
Rear	83.34 lbf⋅ft83.34 lbf⋅ft113 N⋅m

expand_moreSubframe stiffening plate


Manufacturer TMUK	59 lbf⋅ft59 lbf⋅ft80 N⋅m

expand_moreTorque arm

expand_moreAt the subframe


Front	38.35 lbf⋅ft38.35 lbf⋅ft52 N⋅m
Rear	38.35 lbf⋅ft38.35 lbf⋅ft52 N⋅m

expand_moreExhaust system

expand_moreExhaust manifold


All Toyota diesel straight-4 2.0 L 1CD-FTV engines	34.67 lbf⋅ft34.67 lbf⋅ft47 N⋅m
All Toyota gasoline straight-4 1.6 L 3ZZ-FE engines	27.29 lbf⋅ft27.29 lbf⋅ft37 N⋅m

expand_moreIgnition system

expand_moreSpark plugs


1.6 VVT-i with gasoline straight-4 1.6 L 109 HP engine (2002.1–2004.5)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreStart system

expand_moreStarter


1.6 VVT-i with gasoline straight-4 1.6 L 109 HP engine (2002.1–2004.5)	27.29 lbf⋅ft27.29 lbf⋅ft37 N⋅m

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2002 Toyota Corolla Verso user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Toyota warranty policy for your region. In some regions DIY service may invalidate your warranty.

Maintenance Items

Engine Fastener Tightening Specifications
Front Suspension Fastener Tightening Specifications
Rear Suspension Fastener Tightening Specifications
Transmission Fastener Tightening Specifications

Service Intervals

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Toyota Corolla Verso service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2002 Toyota Corolla Verso you're not only saving money, but also also improving your technical skills and learning something new.

2002 Toyota Corolla Verso First generation Engine Fastener Tightening Specifications

Table of Contents

Conquer your fears and never give up!

Toyota Corolla Verso First generation model years

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