2009 Toyota Avensis Wagon engine fastener tightening specifications

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Condition	Value

expand_moreAir intake system

expand_moreIntake manifold


Toyota diesel straight-4 2.0 L 1AD-FTV 125 HP, 310 N⋅m at 2400 RPM	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Toyota diesel straight-4 2.2 L 2AD-FHV 148 HP at 3600 RPM, 400 N⋅m at 2000 RPM	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Toyota diesel straight-4 2.2 L 2AD-FTV 148 HP, 340 N⋅m at 3200 RPM	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Toyota diesel straight-4 2.2 L 2AD-FHV 174 HP	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All other modifications	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m

expand_moreAuxiliary assemblies


Auxiliary drive belt deflection pulley	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Auxiliary drive belt tensioner	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAir-conditioning compressor


Nuts and screws	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Stud screws	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m


Air-conditioning compressor bracket	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m

expand_moreAlternator

expand_moreAll Toyota gasoline straight-4 1.6 L 1ZR-FAE engines


Bottom	31.72 lbf⋅ft31.72 lbf⋅ft43 N⋅m
Top	14.01 lbf⋅ft14.01 lbf⋅ft19 N⋅m


All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


Vacuum pump	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m

expand_moreCarburetion


Fuel-distributing pipe	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m
High-pressure line	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
High-pressure pump	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m

expand_moreInjection hoses


Union nuts	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreInjection nozzle (injector)


At the cylinder head	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreReturn line


Banjo screws	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m


Injection pump	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m

expand_moreCharging

expand_moreTurbo charger


At the exhaust manifold	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m

expand_moreCooling system

expand_moreCoolant pump


Toyota diesel straight-4 2.0 L 1AD-FTV 125 HP, 310 N⋅m at 2400 RPM	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Toyota diesel straight-4 2.2 L 2AD-FHV 148 HP at 3600 RPM, 400 N⋅m at 2000 RPM	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Toyota diesel straight-4 2.2 L 2AD-FTV 148 HP, 340 N⋅m at 3200 RPM	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Toyota diesel straight-4 2.2 L 2AD-FHV 174 HP	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All other modifications	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m

expand_moreCylinder head

expand_moreCamshaft bearing

expand_moreToyota diesel straight-4 2.0 L 1AD-FTV 125 HP, 310 N⋅m at 2400 RPM

expand_moreBanjo screws


Bearing cap 1	12.54 lbf⋅ft12.54 lbf⋅ft17 N⋅m


Bearing cap 1	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m
Bearing cap 2 – 5	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Tighten in steps from inside to outside.


All other modifications	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m
Tighten bolts uniformly in several passes.


Cylinder head screw minimum diameter	0.44 in0.44 in11.2 mm

expand_moreCylinder head screws

expand_moreToyota diesel straight-4 2.0 L 1AD-FTV 125 HP, 310 N⋅m at 2400 RPM

expand_moreWith old screws


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Tighten bolts uniformly in several passes.
Second stage	90°90°90°
Third stage	90°90°90°
Fourth stage	90°90°90°

expand_moreWith new screws


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Tighten bolts uniformly in several passes.
Second stage	90°90°90°
Third stage	90°90°90°
Fourth stage	90°90°90°
Fifth stage	loosen by 90°
Sixth stage	loosen by 90°
Seventh stage	90°90°90°
Eighth stage	90°90°90°
Ninth stage	90°90°90°

expand_moreAll other modifications

Figure 1. Cylinder head, Cylinder head screws, All other modifications.


First stage	36.14 lbf⋅ft36.14 lbf⋅ft49 N⋅m
Tighten bolts uniformly in several passes. See figure 1.
Second stage	90°90°90°
Third stage	45°45°45°


Cylinder head screws shank length (maximum)	5.87 in5.87 in149.2 mm
Cylinder head screws shank length (new)	5.81–5.83 in5.81–5.83 in147.5–148.2 mm

expand_moreValve cover

expand_moreToyota diesel straight-4 2.0 L 1AD-FTV 125 HP, 310 N⋅m at 2400 RPM

expand_moreInside


Stud screws	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m

expand_moreOutside


Nuts and screws	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m


All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreEngine block

expand_moreConnecting rod bearing

expand_moreToyota diesel straight-4 2.0 L 1AD-FTV 125 HP, 310 N⋅m at 2400 RPM


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Second stage	90°90°90°

expand_moreAll other modifications


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	90°90°90°

expand_moreCrankshaft central screws


Toyota diesel straight-4 2.0 L 1AD-FTV 125 HP, 310 N⋅m at 2400 RPM	221.27 lbf⋅ft221.27 lbf⋅ft300 N⋅m
Replace screws.
Toyota diesel straight-4 2.2 L 2AD-FHV 148 HP at 3600 RPM, 400 N⋅m at 2000 RPM	221.27 lbf⋅ft221.27 lbf⋅ft300 N⋅m
Replace screws.
Toyota diesel straight-4 2.2 L 2AD-FTV 148 HP, 340 N⋅m at 3200 RPM	221.27 lbf⋅ft221.27 lbf⋅ft300 N⋅m
Replace screws.
Toyota diesel straight-4 2.2 L 2AD-FHV 174 HP	221.27 lbf⋅ft221.27 lbf⋅ft300 N⋅m
Replace screws.
All other modifications	140.14 lbf⋅ft140.14 lbf⋅ft190 N⋅m

expand_moreDrive plate


Toyota gasoline straight-4 1.8 L 2ZR-FAE 145 HP	64.91 lbf⋅ft64.91 lbf⋅ft88 N⋅m
Toyota gasoline straight-4 2.0 L 3ZR-FAE 150 HP	64.91 lbf⋅ft64.91 lbf⋅ft88 N⋅m
Toyota gasoline straight-4 2.0 L 3ZR-FE 150 HP	64.91 lbf⋅ft64.91 lbf⋅ft88 N⋅m
Toyota diesel straight-4 2.2 L 2AD-FHV 174 HP	67.86 lbf⋅ft67.86 lbf⋅ft92 N⋅m

expand_moreFlywheel


Toyota diesel straight-4 2.0 L 1AD-FTV 125 HP, 310 N⋅m at 2400 RPM	52.37 lbf⋅ft52.37 lbf⋅ft71 N⋅m
Replace screws.
Toyota diesel straight-4 2.2 L 2AD-FHV 148 HP at 3600 RPM, 400 N⋅m at 2000 RPM	52.37 lbf⋅ft52.37 lbf⋅ft71 N⋅m
Replace screws.
Toyota diesel straight-4 2.2 L 2AD-FTV 148 HP, 340 N⋅m at 3200 RPM	52.37 lbf⋅ft52.37 lbf⋅ft71 N⋅m
Replace screws.
Toyota diesel straight-4 2.2 L 2AD-FHV 174 HP	52.37 lbf⋅ft52.37 lbf⋅ft71 N⋅m
Replace screws.

expand_moreAll other modifications


First stage	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Second stage	90°90°90°

expand_moreMain bearing

expand_moreToyota diesel straight-4 2.0 L 1AD-FTV 125 HP, 310 N⋅m at 2400 RPM

expand_moreInside screws


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Second stage	90°90°90°


Outside screws	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m

expand_moreAll other modifications


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Second stage	90°90°90°

expand_moreEngine control


Camshaft timing chain slip rail	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m
Camshaft timing chain tensioning rail	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m
Camshaft timing gear	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreChain tensioner


All Toyota gasoline straight-4 1.6 L 1ZR-FAE engines	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
All Toyota gasoline straight-4 1.8 L 2ZR-FAE engines	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
All Toyota gasoline straight-4 2.0 L 3ZR-FAE engines	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
All Toyota gasoline straight-4 2.0 L 3ZR-FE engines	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
All other modifications	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m


Control drive chain guide rail	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m

expand_moreInlet camshaft wheel


Central screws	39.83 lbf⋅ft39.83 lbf⋅ft54 N⋅m

expand_moreOutlet camshaft wheel


Central screws	39.83 lbf⋅ft39.83 lbf⋅ft54 N⋅m

expand_moreTiming case cover

expand_moreAll Toyota gasoline straight-4 1.6 L 1ZR-FAE engines


M10 screws	37.62 lbf⋅ft37.62 lbf⋅ft51 N⋅m
M6 screws	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
M8 screws	19.18 lbf⋅ft19.18 lbf⋅ft26 N⋅m

expand_moreAll Toyota gasoline straight-4 2.0 L 3ZR-FAE engines


35 mm screws	19.18 lbf⋅ft19.18 lbf⋅ft26 N⋅m
40 mm screws	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
55 mm screws	37.62 lbf⋅ft37.62 lbf⋅ft51 N⋅m
80 mm screws	37.62 lbf⋅ft37.62 lbf⋅ft51 N⋅m

expand_moreAll other modifications


Outside	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Top	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m

expand_moreEngine lubrication


Oil cooler	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m

expand_moreOil drain plug


All Toyota gasoline straight-4 1.6 L 1ZR-FAE engines	27.29 lbf⋅ft27.29 lbf⋅ft37 N⋅m
Replace sealing rings.
All Toyota gasoline straight-4 1.8 L 2ZR-FAE engines	27.29 lbf⋅ft27.29 lbf⋅ft37 N⋅m
Replace sealing rings.
All Toyota gasoline straight-4 2.0 L 3ZR-FAE engines	27.29 lbf⋅ft27.29 lbf⋅ft37 N⋅m
Replace sealing rings.
All Toyota gasoline straight-4 2.0 L 3ZR-FE engines	27.29 lbf⋅ft27.29 lbf⋅ft37 N⋅m
Replace sealing rings.
All other modifications	28.03 lbf⋅ft28.03 lbf⋅ft38 N⋅m
Replace sealing rings.

expand_moreOil filter housing

expand_moreAll Toyota gasoline straight-4 1.6 L 1ZR-FAE engines


Oil filter cover	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace sealing rings.
On the engine block	19.18 lbf⋅ft19.18 lbf⋅ft26 N⋅m

expand_moreAll other modifications

expand_moreOil filter cover


Aluminium	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace sealing rings.
Plastic	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace sealing rings.


Oil filter drain plug	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m
Replace sealing rings.
On the engine block	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Replace sealing rings.

expand_moreOil lines

expand_moreTurbo charger

expand_moreOil feed lines


Banjo screws	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m


Return line	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m

expand_moreOil sump


Toyota diesel straight-4 2.0 L 1AD-FTV 125 HP, 310 N⋅m at 2400 RPM	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m
Toyota diesel straight-4 2.2 L 2AD-FHV 148 HP at 3600 RPM, 400 N⋅m at 2000 RPM	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m
Toyota diesel straight-4 2.2 L 2AD-FTV 148 HP, 340 N⋅m at 3200 RPM	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m
Toyota diesel straight-4 2.2 L 2AD-FHV 174 HP	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m

expand_moreAll other modifications


Oil sump lower part	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Oil sump top part	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m

expand_moreEngine management


Camshaft sensor	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Crankshaft sensor	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Glow plugs	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Knock sensor	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m

expand_moreEngine mounting

expand_moreEngine bracket

expand_moreAll Toyota gasoline straight-4 1.6 L 1ZR-FAE engines


On the engine block	37.62 lbf⋅ft37.62 lbf⋅ft51 N⋅m

expand_moreAll other modifications

expand_moreOn the engine block


Front	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
Lateral-fitting	59 lbf⋅ft59 lbf⋅ft80 N⋅m

expand_moreEngine mounting


On chassis	70.07 lbf⋅ft70.07 lbf⋅ft95 N⋅m
On engine bracket	70.07 lbf⋅ft70.07 lbf⋅ft95 N⋅m

expand_moreOn engine bracket nuts


Bottom	38.35 lbf⋅ft38.35 lbf⋅ft52 N⋅m

expand_moreExtension cross support on subframe


On chassis	70.81 lbf⋅ft70.81 lbf⋅ft96 N⋅m


Extension for subframe	70.81 lbf⋅ft70.81 lbf⋅ft96 N⋅m

expand_moreSubframe


On chassis	101.05 lbf⋅ft101.05 lbf⋅ft137 N⋅m
Use new screw.

expand_moreSubframe stiffening plate


At the subframe	101.05 lbf⋅ft101.05 lbf⋅ft137 N⋅m
Replace screws.
On chassis	68.59 lbf⋅ft68.59 lbf⋅ft93 N⋅m

expand_moreTorque arm

expand_moreAt the subframe


Rear	70.07 lbf⋅ft70.07 lbf⋅ft95 N⋅m

expand_moreAt the crossmember


Front	70.07 lbf⋅ft70.07 lbf⋅ft95 N⋅m

expand_moreOnto torque support bracket


Front	106.95 lbf⋅ft106.95 lbf⋅ft145 N⋅m
Rear	70.07 lbf⋅ft70.07 lbf⋅ft95 N⋅m

expand_moreTorque support bracket

expand_moreAt the gearbox


Front	47.2 lbf⋅ft47.2 lbf⋅ft64 N⋅m
Rear	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_moreExhaust system

expand_moreCatalytic converter


At the turbocharger	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreExhaust manifold


Toyota diesel straight-4 2.0 L 1AD-FTV 125 HP, 310 N⋅m at 2400 RPM	34.67 lbf⋅ft34.67 lbf⋅ft47 N⋅m
Toyota diesel straight-4 2.2 L 2AD-FHV 148 HP at 3600 RPM, 400 N⋅m at 2000 RPM	34.67 lbf⋅ft34.67 lbf⋅ft47 N⋅m
Toyota diesel straight-4 2.2 L 2AD-FTV 148 HP, 340 N⋅m at 3200 RPM	34.67 lbf⋅ft34.67 lbf⋅ft47 N⋅m
Toyota diesel straight-4 2.2 L 2AD-FHV 174 HP	34.67 lbf⋅ft34.67 lbf⋅ft47 N⋅m
All other modifications	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m


Exhaust pipe	31.72 lbf⋅ft31.72 lbf⋅ft43 N⋅m

expand_moreIgnition system


Spark plugs	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreStart system

expand_moreStarter


All Toyota gasoline straight-4 1.6 L 1ZR-FAE engines	27.29 lbf⋅ft27.29 lbf⋅ft37 N⋅m
All Toyota gasoline straight-4 1.8 L 2ZR-FAE engines	27.29 lbf⋅ft27.29 lbf⋅ft37 N⋅m
All Toyota gasoline straight-4 2.0 L 3ZR-FAE engines	27.29 lbf⋅ft27.29 lbf⋅ft37 N⋅m
All Toyota gasoline straight-4 2.0 L 3ZR-FE engines	27.29 lbf⋅ft27.29 lbf⋅ft37 N⋅m
All other modifications	47.2 lbf⋅ft47.2 lbf⋅ft64 N⋅m

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2009 Toyota Avensis Wagon user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Toyota warranty policy for your region. In some regions DIY service may invalidate your warranty.

Maintenance Items

Engine Fastener Tightening Specifications
Front Suspension Fastener Tightening Specifications
Rear Suspension Fastener Tightening Specifications
Transmission Fastener Tightening Specifications

Service Intervals

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Toyota Avensis Wagon service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2009 Toyota Avensis Wagon you're not only saving money, but also also improving your technical skills and learning something new.

2009 Toyota Avensis Wagon Third generation Engine Fastener Tightening Specifications

Table of Contents

Conquer your fears and never give up!

Toyota Avensis Wagon Third generation model years

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