2002 Toyota Avensis Liftback engine fastener tightening specifications

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Condition	Value

expand_moreAir intake system

expand_moreIntake manifold


All Toyota diesel straight-4 2.0 L 1CD-FTV engines	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m
All Toyota diesel straight-4 2.0 L 2C-TE engines	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
All other modifications	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreAuxiliary assemblies

expand_moreAuxiliary drive belt tensioner

expand_more1.8 VVT-i with gasoline straight-4 1.8 L 127 HP engine (2000.10–2003.2)


Nuts	21.39 lbf⋅ft21.39 lbf⋅ft29 N⋅m
Screws	50.89 lbf⋅ft50.89 lbf⋅ft69 N⋅m


Air-conditioning compressor	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAlternator

expand_moreAll Toyota gasoline straight-4 2.0 L 1AZ-FSE engines


Long screws	38.35 lbf⋅ft38.35 lbf⋅ft52 N⋅m
Short screws	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m

expand_moreAll Toyota gasoline straight-4 1.8 L 1ZZ-FE engines


Code range 12 mm	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Code range 14 mm	39.83 lbf⋅ft39.83 lbf⋅ft54 N⋅m

expand_moreAll Toyota gasoline straight-4 1.6 L 3ZZ-FE engines


Bottom	39.83 lbf⋅ft39.83 lbf⋅ft54 N⋅m
Top	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreGenerator bracket


2.0 TD (CT220_) with diesel straight-4 2.0 L 89 HP at 4000 RPM, 203 N⋅m at 2200 RPM engine (1997.9–2003.2)	34.67 lbf⋅ft34.67 lbf⋅ft47 N⋅m


Hydraulic lines at the servo-steering pump	38.35 lbf⋅ft38.35 lbf⋅ft52 N⋅m
Servo pump pulley	31.72 lbf⋅ft31.72 lbf⋅ft43 N⋅m

expand_moreServo steering pump


All Toyota gasoline straight-4 2.0 L 1AZ-FSE engines	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
All Toyota diesel straight-4 2.0 L 1CD-FTV engines	28.76 lbf⋅ft28.76 lbf⋅ft39 N⋅m
All Toyota gasoline straight-4 1.8 L 1ZZ-FE engines	27.29 lbf⋅ft27.29 lbf⋅ft37 N⋅m

expand_moreVacuum pump


All Toyota diesel straight-4 2.0 L 1CD-FTV engines	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
Replace sealing rings.
All Toyota diesel straight-4 2.0 L 2C-TE engines	14.01 lbf⋅ft14.01 lbf⋅ft19 N⋅m
Replace sealing rings.

expand_moreCarburetion

expand_moreHigh-pressure pump pulley


2.0 D-4D (CDT220_) with diesel straight-4 2.0 L 109 HP engine (1999.10–2003.2)	75.97 lbf⋅ft75.97 lbf⋅ft103 N⋅m

expand_moreInjection hoses


2.0 TD (CT220_) with diesel straight-4 2.0 L 89 HP at 4000 RPM, 203 N⋅m at 2200 RPM engine (1997.9–2003.2)	21.39 lbf⋅ft21.39 lbf⋅ft29 N⋅m

expand_moreInjection nozzle (injector)


All Toyota diesel straight-4 2.0 L 1CD-FTV engines	19.18 lbf⋅ft19.18 lbf⋅ft26 N⋅m
All Toyota diesel straight-4 2.0 L 2C-TE engines	47.2 lbf⋅ft47.2 lbf⋅ft64 N⋅m

expand_moreCharging

expand_moreTurbo charger


2.0 TD (CT220_) with diesel straight-4 2.0 L 89 HP at 4000 RPM, 203 N⋅m at 2200 RPM engine (1997.9–2003.2)	39.09 lbf⋅ft39.09 lbf⋅ft53 N⋅m

expand_moreCooling system

expand_moreCoolant pump


All Toyota gasoline straight-4 2.0 L 1AZ-FSE engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All Toyota diesel straight-4 2.0 L 1CD-FTV engines	22.86 lbf⋅ft22.86 lbf⋅ft31 N⋅m

expand_moreAll Toyota gasoline straight-4 1.8 L 1ZZ-FE engines


30 mm screws	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
35 mm screws	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m

expand_moreCoolant pump pulley


2.0 VVT-i with gasoline straight-4 2.0 L 148 HP engine (2000.10–2003.2)	19.18 lbf⋅ft19.18 lbf⋅ft26 N⋅m

expand_moreCylinder head

expand_moreCamshaft bearing

expand_moreAll Toyota gasoline straight-4 2.0 L 1AZ-FSE engines


Guide bearing	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Remaining bearing caps	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m


All Toyota diesel straight-4 2.0 L 1CD-FTV engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Toyota diesel straight-4 2.0 L 2C-TE engines	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m

expand_moreAll other modifications


Bearing cap 1	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Remaining bearing caps	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m

expand_moreCylinder head screws

expand_moreAll Toyota gasoline straight-4 2.0 L 1AZ-FSE engines

Figure 1. Cylinder head, Cylinder head screws, Toyota gasoline straight-4 2.0 L 1AZ-FSE.


First stage	58.27 lbf⋅ft58.27 lbf⋅ft79 N⋅m
Oil thread. See figure 1.
Second stage	90°90°90°

expand_moreAll Toyota diesel straight-4 2.0 L 1CD-FTV engines

Figure 2. Cylinder head, Cylinder head screws, Toyota diesel straight-4 2.0 L 1CD-FTV.


First stage	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Heed bolt length. See figure 2.
Second stage	90°90°90°
Oil thread.
Third stage	90°90°90°
Fourth stage	90°90°90°

expand_moreAll Toyota diesel straight-4 2.0 L 2C-TE engines


First stage	43.52 lbf⋅ft43.52 lbf⋅ft59 N⋅m
Oil thread. See figure 2.
Second stage	90°90°90°
Third stage	90°90°90°

expand_moreAll other modifications

Figure 3. Cylinder head, Cylinder head screws, All other modifications.


First stage	36.14 lbf⋅ft36.14 lbf⋅ft49 N⋅m
Heed bolt length. See figure 3.
Second stage	90°90°90°
Oil thread.

expand_moreCylinder head screws shank length (maximum)


All Toyota gasoline straight-4 2.0 L 1AZ-FSE engines	6.46 in6.46 in164.2 mm
All Toyota gasoline straight-4 1.8 L 1ZZ-FE engines	6.28 in6.28 in159.5 mm
All Toyota gasoline straight-4 1.6 L 3ZZ-FE engines	6.28 in6.28 in159.5 mm

expand_moreValve cover

expand_moreAll Toyota gasoline straight-4 2.0 L 1AZ-FSE engines


Inner screws	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m
Outer screws	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m


All Toyota diesel straight-4 2.0 L 1CD-FTV engines	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m
All Toyota diesel straight-4 2.0 L 2C-TE engines	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m
Apply new sealing compound.

expand_moreAll other modifications


With plain washer	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Without plain washers	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m

expand_moreEngine block

expand_moreConnecting rod bearing

expand_moreAll Toyota gasoline straight-4 2.0 L 1AZ-FSE engines


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Second stage	90°90°90°

expand_moreAll Toyota diesel straight-4 2.0 L 1CD-FTV engines


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Second stage	90°90°90°


All Toyota diesel straight-4 2.0 L 2C-TE engines	47.2 lbf⋅ft47.2 lbf⋅ft64 N⋅m

expand_moreAll other modifications


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	90°90°90°

expand_moreCrankshaft central screws


All Toyota gasoline straight-4 2.0 L 1AZ-FSE engines	125.39 lbf⋅ft125.39 lbf⋅ft170 N⋅m
All Toyota diesel straight-4 2.0 L 1CD-FTV engines	132.76 lbf⋅ft132.76 lbf⋅ft180 N⋅m
All Toyota diesel straight-4 2.0 L 2C-TE engines	144.56 lbf⋅ft144.56 lbf⋅ft196 N⋅m
All other modifications	101.78 lbf⋅ft101.78 lbf⋅ft138 N⋅m

expand_moreDrive plate


All Toyota gasoline straight-4 2.0 L 1AZ-FSE engines	61.22 lbf⋅ft61.22 lbf⋅ft83 N⋅m
All Toyota gasoline straight-4 1.8 L 1ZZ-FE engines	64.91 lbf⋅ft64.91 lbf⋅ft88 N⋅m

expand_moreFlywheel


All Toyota gasoline straight-4 2.0 L 1AZ-FSE engines	95.88 lbf⋅ft95.88 lbf⋅ft130 N⋅m
All Toyota diesel straight-4 2.0 L 1CD-FTV engines	64.91 lbf⋅ft64.91 lbf⋅ft88 N⋅m
All Toyota diesel straight-4 2.0 L 2C-TE engines	64.91 lbf⋅ft64.91 lbf⋅ft88 N⋅m

expand_moreAll other modifications


First stage	36.14 lbf⋅ft36.14 lbf⋅ft49 N⋅m
Second stage	90°90°90°

expand_moreMain bearing

expand_moreAll Toyota gasoline straight-4 2.0 L 1AZ-FSE engines


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Third stage	90°90°90°


All Toyota diesel straight-4 2.0 L 1CD-FTV engines	84.82 lbf⋅ft84.82 lbf⋅ft115 N⋅m
All Toyota diesel straight-4 2.0 L 2C-TE engines	75.97 lbf⋅ft75.97 lbf⋅ft103 N⋅m

expand_moreAll other modifications

expand_moreM10


First stage	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Second stage	32.45 lbf⋅ft32.45 lbf⋅ft44 N⋅m
Third stage	45°45°45°
Fourth stage	45°45°45°


Hexagon head screws (M8)	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m

expand_moreEngine control

expand_moreCamshaft drive belt deflection pulley


2.0 D-4D (CDT220_) with diesel straight-4 2.0 L 109 HP engine (1999.10–2003.2)	34.67 lbf⋅ft34.67 lbf⋅ft47 N⋅m


Camshaft timing chain guide rail	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Camshaft timing chain tensioner	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Camshaft timing chain tensioning rail	14.01 lbf⋅ft14.01 lbf⋅ft19 N⋅m

expand_moreCamshaft timing gear


All Toyota diesel straight-4 2.0 L 1CD-FTV engines	64.91 lbf⋅ft64.91 lbf⋅ft88 N⋅m
All Toyota gasoline straight-4 1.8 L 1ZZ-FE engines	39.83 lbf⋅ft39.83 lbf⋅ft54 N⋅m
All Toyota diesel straight-4 2.0 L 2C-TE engines	64.91 lbf⋅ft64.91 lbf⋅ft88 N⋅m
All Toyota gasoline straight-4 1.6 L 3ZZ-FE engines	39.83 lbf⋅ft39.83 lbf⋅ft54 N⋅m

expand_moreInlet camshaft wheel


2.0 VVT-i with gasoline straight-4 2.0 L 148 HP engine (2000.10–2003.2)	39.83 lbf⋅ft39.83 lbf⋅ft54 N⋅m

expand_moreOil pump drive chain tensioner


2.0 VVT-i with gasoline straight-4 2.0 L 148 HP engine (2000.10–2003.2)	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m

expand_moreOutlet camshaft wheel


2.0 VVT-i with gasoline straight-4 2.0 L 148 HP engine (2000.10–2003.2)	39.83 lbf⋅ft39.83 lbf⋅ft54 N⋅m

expand_moreToothed belt guard

expand_more2.0 D-4D (CDT220_) with diesel straight-4 2.0 L 109 HP engine (1999.10–2003.2)


With spacer	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreToothed belt tensioning roller


All Toyota diesel straight-4 2.0 L 1CD-FTV engines	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
All Toyota diesel straight-4 2.0 L 2C-TE engines	27.29 lbf⋅ft27.29 lbf⋅ft37 N⋅m

expand_moreToothed belt tightener


2.0 D-4D (CDT220_) with diesel straight-4 2.0 L 109 HP engine (1999.10–2003.2)	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m

expand_moreEngine lubrication

expand_moreOil drain plug


All Toyota gasoline straight-4 2.0 L 1AZ-FSE engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Toyota diesel straight-4 2.0 L 1CD-FTV engines	25.08 lbf⋅ft25.08 lbf⋅ft34 N⋅m
Replace sealing rings.
All Toyota diesel straight-4 2.0 L 2C-TE engines	25.08 lbf⋅ft25.08 lbf⋅ft34 N⋅m
Replace sealing rings.
All other modifications	27.29 lbf⋅ft27.29 lbf⋅ft37 N⋅m
Replace sealing rings.

expand_moreOil filter


2.0 TD (CT220_) with diesel straight-4 2.0 L 89 HP at 4000 RPM, 203 N⋅m at 2200 RPM engine (1997.9–2003.2)	Tighten by hand

expand_moreOil pump


All Toyota gasoline straight-4 2.0 L 1AZ-FSE engines	14.01 lbf⋅ft14.01 lbf⋅ft19 N⋅m
All Toyota diesel straight-4 2.0 L 1CD-FTV engines	22.86 lbf⋅ft22.86 lbf⋅ft31 N⋅m
All Toyota gasoline straight-4 1.8 L 1ZZ-FE engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreOil pump chain wheel


2.0 VVT-i with gasoline straight-4 2.0 L 148 HP engine (2000.10–2003.2)	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreOil sump

expand_moreAll Toyota diesel straight-4 2.0 L 1CD-FTV engines


Oil sump lower part	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Oil sump top part	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m


All Toyota diesel straight-4 2.0 L 2C-TE engines	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
All other modifications	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreEngine management

expand_moreCrankshaft sensor


2.0 D-4D (CDT220_) with diesel straight-4 2.0 L 109 HP engine (1999.10–2003.2)	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreGlow plugs


All Toyota diesel straight-4 2.0 L 1CD-FTV engines	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
All Toyota diesel straight-4 2.0 L 2C-TE engines	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m

expand_moreKnock sensor


All Toyota gasoline straight-4 2.0 L 1AZ-FSE engines	28.76 lbf⋅ft28.76 lbf⋅ft39 N⋅m
All Toyota gasoline straight-4 1.8 L 1ZZ-FE engines	28.76 lbf⋅ft28.76 lbf⋅ft39 N⋅m
All Toyota gasoline straight-4 1.6 L 3ZZ-FE engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m


Lambda sensor	32.45 lbf⋅ft32.45 lbf⋅ft44 N⋅m

expand_moreEngine mounting

expand_moreEngine bracket


M14	27.29 lbf⋅ft27.29 lbf⋅ft37 N⋅m
M17	47.2 lbf⋅ft47.2 lbf⋅ft64 N⋅m

expand_moreSubframe


On chassis	151.94 lbf⋅ft151.94 lbf⋅ft206 N⋅m

expand_moreSubframe stiffening plate


On chassis	107.68 lbf⋅ft107.68 lbf⋅ft146 N⋅m

expand_moreTorque arm


At the subframe	53.1 lbf⋅ft53.1 lbf⋅ft72 N⋅m
On side member	53.1 lbf⋅ft53.1 lbf⋅ft72 N⋅m

expand_moreExhaust system

expand_moreExhaust manifold


All Toyota diesel straight-4 2.0 L 1CD-FTV engines	34.67 lbf⋅ft34.67 lbf⋅ft47 N⋅m
All Toyota diesel straight-4 2.0 L 2C-TE engines	34.67 lbf⋅ft34.67 lbf⋅ft47 N⋅m
All other modifications	27.29 lbf⋅ft27.29 lbf⋅ft37 N⋅m

expand_moreIgnition system

expand_moreSpark plugs


All Toyota gasoline straight-4 2.0 L 1AZ-FSE engines	14.01 lbf⋅ft14.01 lbf⋅ft19 N⋅m
All Toyota gasoline straight-4 1.8 L 1ZZ-FE engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Toyota gasoline straight-4 1.6 L 3ZZ-FE engines	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m

expand_moreStart system


Starter	28.76 lbf⋅ft28.76 lbf⋅ft39 N⋅m

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2002 Toyota Avensis Liftback user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Toyota warranty policy for your region. In some regions DIY service may invalidate your warranty.

Maintenance Items

Engine Fastener Tightening Specifications
Front Suspension Fastener Tightening Specifications
Rear Suspension Fastener Tightening Specifications
Transmission Fastener Tightening Specifications

Service Intervals

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Toyota Avensis Liftback service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2002 Toyota Avensis Liftback you're not only saving money, but also also improving your technical skills and learning something new.

2002 Toyota Avensis Liftback First generation facelift Engine Fastener Tightening Specifications

Table of Contents

Conquer your fears and never give up!

Toyota Avensis Liftback First generation facelift model years

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