2009 Saab 9-3 Sedan engine fastener tightening specifications

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Condition	Value

expand_moreAir intake system

expand_moreIntake manifold


1.8 i with gasoline straight-4 1.8 L 121 HP engine (2004.1–)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
1.9 TTiD with diesel straight-4 1.9 L 129 HP engine (2007.12–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
1.9 TTiD with diesel straight-4 1.9 L 158 HP engine (2007.12–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
1.9 TTiD with diesel straight-4 1.9 L 177 HP engine (2007.12–)	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m
1.9 TTiD with diesel straight-4 1.9 L 177 HP engine (2007.12–)	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m
1.9 TiD with diesel straight-4 1.9 L 118 HP engine (2004.9–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
1.9 TiD with diesel straight-4 1.9 L 148 HP engine (2004.9–)	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m

expand_more2.0 t Bio Power with flexfuel straight-4 2.0 L 161 HP engine (2007.1–)


Nuts	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Screws	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Stud screws	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m


2.0 t BioPower XWD with flexfuel straight-4 2.0 L 161 HP engine (2008.1–)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_more2.0 t BioPower XWD with gasoline/alcohol straight-4 2.0 L 217 HP, 350 N⋅m at 2500 RPM engine (2008.1–)


Nuts	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Screws	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Stud screws	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m


2.0 t XWD with gasoline straight-4 2.0 L 161 HP engine (2007.1–)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_more2.2 TiD with diesel straight-4 2.2 L 123 HP engine (2002.9–)


Upper section of intake manifold	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_more2.8 Turbo V6 XWD with gasoline V6 2.8 L 276 HP engine (2008.5–)


Lower section of intake manifold	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Upper section of intake manifold	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_more2.8 Turbo V6 with gasoline V6 2.8 L 247 HP engine (2005.3–)


Lower section of intake manifold	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Upper section of intake manifold	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_more2.8 Turbo V6 with gasoline V6 2.8 L 252 HP engine (2007.12–)


Lower section of intake manifold	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Upper section of intake manifold	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreAll other modifications


At the cylinder head	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m


Intake manifold support	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreAuxiliary assemblies

expand_moreAuxiliary drive belt deflection pulley

expand_moreAll Saab diesel straight-4 1.9 L Z 19 DT engines


Bottom	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Top	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m


All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAuxiliary drive belt tensioner


1.8 i with gasoline straight-4 1.8 L 121 HP engine (2004.1–)	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m

expand_more1.9 TTiD with diesel straight-4 1.9 L 129 HP engine (2007.12–)


M10	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_more2.2 TiD with diesel straight-4 2.2 L 123 HP engine (2002.9–)

expand_moreScrews


Bottom	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m

expand_moreTop


Screws	30.98 lbf⋅ft30.98 lbf⋅ft42 N⋅m


2.8 Turbo V6 XWD with gasoline V6 2.8 L 276 HP engine (2008.5–)	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
2.8 Turbo V6 with gasoline V6 2.8 L 247 HP engine (2005.3–)	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
2.8 Turbo V6 with gasoline V6 2.8 L 252 HP engine (2007.12–)	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
2.8 Turbo V6 with gasoline V6 2.8 L 272 HP engine (2008.4–)	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
All other modifications	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m


Auxiliary drive belt tensioner	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAir-conditioning compressor


1.8 i with gasoline straight-4 1.8 L 121 HP engine (2004.1–)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
1.9 TiD with diesel straight-4 1.9 L 118 HP engine (2004.9–)	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
2.0 t Bio Power with flexfuel straight-4 2.0 L 161 HP engine (2007.1–)	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_more2.0 t BioPower XWD with flexfuel straight-4 2.0 L 161 HP engine (2008.1–)


Lower mounting	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
Otherwise	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m


2.0 t BioPower XWD with gasoline/alcohol straight-4 2.0 L 217 HP, 350 N⋅m at 2500 RPM engine (2008.1–)	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_more2.0 t XWD with gasoline straight-4 2.0 L 161 HP engine (2007.1–)


Lower mounting	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
Otherwise	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m


2.0 t XWD with gasoline/alcohol straight-4 2.0 L 217 HP, 350 N⋅m at 2500 RPM engine (2008.1–)	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
2.0 t with gasoline straight-4 2.0 L 161 HP engine (2007.1–)	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
2.8 Turbo V6 with gasoline V6 2.8 L 252 HP engine (2007.12–)	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
All other modifications	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m

expand_moreAir-conditioning compressor bracket


Saab diesel straight-4 1.9 L Z 19 DT 118 HP	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
All other modifications	28.03 lbf⋅ft28.03 lbf⋅ft38 N⋅m

expand_moreAir-conditioning compressor pressure line


1.8 i with gasoline straight-4 1.8 L 121 HP engine (2004.1–)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
1.9 TiD with diesel straight-4 1.9 L 118 HP engine (2004.9–)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
2.8 Turbo V6 with gasoline V6 2.8 L 252 HP engine (2007.12–)	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All other modifications	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m

expand_moreAlternator


1.8 i with gasoline straight-4 1.8 L 121 HP engine (2004.1–)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
1.9 TTiD with diesel straight-4 1.9 L 129 HP engine (2007.12–)	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
1.9 TTiD with diesel straight-4 1.9 L 158 HP engine (2007.12–)	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
1.9 TTiD with diesel straight-4 1.9 L 177 HP engine (2007.12–)	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
1.9 TTiD with diesel straight-4 1.9 L 177 HP engine (2007.12–)	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
1.9 TiD with diesel straight-4 1.9 L 118 HP engine (2004.9–)	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m
1.9 TiD with diesel straight-4 1.9 L 148 HP engine (2004.9–)	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
2.0 t Bio Power with flexfuel straight-4 2.0 L 161 HP engine (2007.1–)	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
on the engine block
2.0 t BioPower XWD with flexfuel straight-4 2.0 L 161 HP engine (2008.1–)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
2.0 t BioPower XWD with gasoline/alcohol straight-4 2.0 L 217 HP, 350 N⋅m at 2500 RPM engine (2008.1–)	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
on the engine block
2.0 t XWD with gasoline straight-4 2.0 L 161 HP engine (2007.1–)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
2.0 t XWD with gasoline/alcohol straight-4 2.0 L 217 HP, 350 N⋅m at 2500 RPM engine (2008.1–)	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
on the engine block
2.0 t with gasoline straight-4 2.0 L 161 HP engine (2007.1–)	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
on the engine block
2.2 TiD with diesel straight-4 2.2 L 123 HP engine (2002.9–)	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
All other modifications	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m

expand_moreGenerator bracket


Saab diesel straight-4 1.9 L Z 19 DT 118 HP	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Saab gasoline straight-4 1.8 L Z 18 XE 121 HP	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Saab diesel straight-4 2.2 L D223L 123 HP	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAll other modifications

expand_moreM10


Screws	28.03 lbf⋅ft28.03 lbf⋅ft38 N⋅m

expand_moreM8


Screws	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m


Power steering pump bracket	28.03 lbf⋅ft28.03 lbf⋅ft38 N⋅m
Servo steering pump	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Replace the O ring.

expand_moreVacuum pump

expand_more1.9 TiD with diesel straight-4 1.9 L 118 HP engine (2004.9–)


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Replace screws.
Second stage	50°50°50°


1.9 TiD with diesel straight-4 1.9 L 148 HP engine (2004.9–)	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
2.0 t BioPower XWD with flexfuel straight-4 2.0 L 161 HP engine (2008.1–)	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
2.0 t XWD with gasoline straight-4 2.0 L 161 HP engine (2007.1–)	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
2.2 TiD with diesel straight-4 2.2 L 123 HP engine (2002.9–)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreAll other modifications


M8	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreCarburetion


Exhaust gas return cooler	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreExhaust recirculation pipe

expand_more1.9 TiD with diesel straight-4 1.9 L 118 HP engine (2004.9–)


Screws	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace sealing rings.

expand_moreFuel-distributing pipe


1.9 TTiD with diesel straight-4 1.9 L 129 HP engine (2007.12–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
1.9 TTiD with diesel straight-4 1.9 L 158 HP engine (2007.12–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
1.9 TTiD with diesel straight-4 1.9 L 177 HP engine (2007.12–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
1.9 TTiD with diesel straight-4 1.9 L 177 HP engine (2007.12–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
1.9 TiD with diesel straight-4 1.9 L 148 HP engine (2004.9–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
2.0 t BioPower XWD with gasoline/alcohol straight-4 2.0 L 217 HP, 350 N⋅m at 2500 RPM engine (2008.1–)	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
2.0 t XWD with gasoline/alcohol straight-4 2.0 L 217 HP, 350 N⋅m at 2500 RPM engine (2008.1–)	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
2.0 t with gasoline straight-4 2.0 L 161 HP engine (2007.1–)	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
2.2 TiD with diesel straight-4 2.2 L 123 HP engine (2002.9–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreHigh-pressure line


1.9 TTiD with diesel straight-4 1.9 L 129 HP engine (2007.12–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
1.9 TTiD with diesel straight-4 1.9 L 158 HP engine (2007.12–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_more1.9 TiD with diesel straight-4 1.9 L 118 HP engine (2004.9–)


M12	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
M14	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m


All other modifications	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreHigh-pressure pump


1.9 TTiD with diesel straight-4 1.9 L 129 HP engine (2007.12–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
1.9 TTiD with diesel straight-4 1.9 L 158 HP engine (2007.12–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
1.9 TiD with diesel straight-4 1.9 L 118 HP engine (2004.9–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All other modifications	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m


High-pressure pump pulley	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Injection hoses	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreInjection nozzle (injector)

expand_moreAll Saab diesel straight-4 2.2 L D223L engines


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Second stage	360°360°360°


All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


Injection pump	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreInjection pump pulley


2.2 TiD with diesel straight-4 2.2 L 123 HP engine (2002.9–)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreCharging


Charge air pipes	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreTurbo charger


1.9 TTiD with diesel straight-4 1.9 L 129 HP engine (2007.12–)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace nuts.
1.9 TTiD with diesel straight-4 1.9 L 158 HP engine (2007.12–)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace nuts.

expand_more2.0 t Bio Power with flexfuel straight-4 2.0 L 161 HP engine (2007.1–)


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Second stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m

expand_more2.0 t BioPower XWD with gasoline/alcohol straight-4 2.0 L 217 HP, 350 N⋅m at 2500 RPM engine (2008.1–)


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Second stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m


2.2 TiD with diesel straight-4 2.2 L 123 HP engine (2002.9–)	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
2.8 Turbo V6 XWD with gasoline V6 2.8 L 276 HP engine (2008.5–)	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
2.8 Turbo V6 with gasoline V6 2.8 L 247 HP engine (2005.3–)	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
2.8 Turbo V6 with gasoline V6 2.8 L 272 HP engine (2008.4–)	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreTurbocharger bracket


At the turbocharger	23.6 lbf⋅ft23.6 lbf⋅ft32 N⋅m
On the engine block	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m


Turbocharger coolant feed line	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Turbocharger coolant return line	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreTurbocharger oil feed line

expand_more1.9 TTiD with diesel straight-4 1.9 L 129 HP engine (2007.12–)


M10	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
M12	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m


1.9 TiD with diesel straight-4 1.9 L 118 HP engine (2004.9–)	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Replace sealing rings.
All other modifications	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m

expand_moreTurbocharger oil return line


1.9 TTiD with diesel straight-4 1.9 L 129 HP engine (2007.12–)	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
1.9 TTiD with diesel straight-4 1.9 L 158 HP engine (2007.12–)	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_more1.9 TiD with diesel straight-4 1.9 L 118 HP engine (2004.9–)


At the turbocharger	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Replace sealing rings.
On the engine block	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace sealing rings.


All other modifications	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreCooling system

expand_moreCoolant drain plug


M12	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreCoolant pump


1.8 i with gasoline straight-4 1.8 L 121 HP engine (2004.1–)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_more1.9 TTiD with diesel straight-4 1.9 L 129 HP engine (2007.12–)

expand_moreM8


Screws	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m


1.9 TiD with diesel straight-4 1.9 L 118 HP engine (2004.9–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace screws.
2.0 t BioPower XWD with gasoline/alcohol straight-4 2.0 L 217 HP, 350 N⋅m at 2500 RPM engine (2008.1–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
2.0 t XWD with gasoline/alcohol straight-4 2.0 L 217 HP, 350 N⋅m at 2500 RPM engine (2008.1–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
2.0 t with gasoline straight-4 2.0 L 161 HP engine (2007.1–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
2.2 TiD with diesel straight-4 2.2 L 123 HP engine (2002.9–)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
2.8 Turbo V6 XWD with gasoline V6 2.8 L 276 HP engine (2008.5–)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
2.8 Turbo V6 with gasoline V6 2.8 L 247 HP engine (2005.3–)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
2.8 Turbo V6 with gasoline V6 2.8 L 252 HP engine (2007.12–)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
2.8 Turbo V6 with gasoline V6 2.8 L 272 HP engine (2008.4–)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreAll other modifications


Long screws	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Short screws	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreCoolant pump pulley


2.2 TiD with diesel straight-4 2.2 L 123 HP engine (2002.9–)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
2.8 Turbo V6 XWD with gasoline V6 2.8 L 276 HP engine (2008.5–)	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
2.8 Turbo V6 with gasoline V6 2.8 L 247 HP engine (2005.3–)	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
2.8 Turbo V6 with gasoline V6 2.8 L 252 HP engine (2007.12–)	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
2.8 Turbo V6 with gasoline V6 2.8 L 272 HP engine (2008.4–)	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
All other modifications	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m


Radiator mounting	34.67 lbf⋅ft34.67 lbf⋅ft47 N⋅m

expand_moreCylinder head

expand_moreCamshaft bearing

expand_more1.9 TTiD with diesel straight-4 1.9 L 129 HP engine (2007.12–)

expand_moreAt the cylinder head


Bearing casing	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Tighten gradually and alternately from inside to outside.

expand_more1.9 TiD with diesel straight-4 1.9 L 118 HP engine (2004.9–)


M6	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
M7	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m

expand_more1.9 TiD with diesel straight-4 1.9 L 148 HP engine (2004.9–)

expand_moreAt the cylinder head


Bearing casing	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


2.0 t Bio Power with flexfuel straight-4 2.0 L 161 HP engine (2007.1–)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
2.0 t BioPower XWD with flexfuel straight-4 2.0 L 161 HP engine (2008.1–)	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
2.0 t BioPower XWD with gasoline/alcohol straight-4 2.0 L 217 HP, 350 N⋅m at 2500 RPM engine (2008.1–)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
2.0 t XWD with gasoline straight-4 2.0 L 161 HP engine (2007.1–)	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
2.0 t XWD with gasoline/alcohol straight-4 2.0 L 217 HP, 350 N⋅m at 2500 RPM engine (2008.1–)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
2.0 t with gasoline straight-4 2.0 L 161 HP engine (2007.1–)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
2.2 TiD with diesel straight-4 2.2 L 123 HP engine (2002.9–)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Tighten the screws evenly from inside to outside in several steps.
2.8 Turbo V6 XWD with gasoline V6 2.8 L 276 HP engine (2008.5–)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Tighten in several steps.
2.8 Turbo V6 with gasoline V6 2.8 L 247 HP engine (2005.3–)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
2.8 Turbo V6 with gasoline V6 2.8 L 252 HP engine (2007.12–)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
2.8 Turbo V6 with gasoline V6 2.8 L 272 HP engine (2008.4–)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Tighten in several steps.
All other modifications	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreCylinder head screws

expand_more1.8 i with gasoline straight-4 1.8 L 121 HP engine (2004.1–)

Figure 1. Cylinder head, Cylinder head screws, 1.8 i with gasoline straight-4 1.8 L 121 HP engine (2004.1–).


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace screws. See figure 1.
Second stage	90°90°90°
Third stage	90°90°90°
Fourth stage	90°90°90°
Fifth stage	45°45°45°

expand_more1.9 TTiD with diesel straight-4 1.9 L 129 HP engine (2007.12–)

Figure 2. Cylinder head, Cylinder head screws, 1.9 TTiD with diesel straight-4 1.9 L 129 HP engine (2007.12–).


First stage	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
See figure 2.
Second stage	90°90°90°
Third stage	90°90°90°
Fourth stage	90°90°90°

expand_more1.9 TiD with diesel straight-4 1.9 L 148 HP engine (2004.9–)


First stage	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
See figure 2.
Second stage	90°90°90°
Third stage	90°90°90°
Fourth stage	90°90°90°

expand_more2.0 t Bio Power with flexfuel straight-4 2.0 L 161 HP engine (2007.1–)

expand_moreScrews 1 – 10

Figure 3. Cylinder head, Cylinder head screws, 2.0 t Bio Power with flexfuel straight-4 2.0 L 161 HP engine (2007.1–), Screws 1 – 10.


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Use new screws. See figure 3.
Second stage	155°155°155°


Screws 11 – 14	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m

expand_more2.0 t BioPower XWD with gasoline/alcohol straight-4 2.0 L 217 HP, 350 N⋅m at 2500 RPM engine (2008.1–)

expand_moreScrews 1 – 10


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Use new screws. See figure 3.
Second stage	155°155°155°


Screws 11 – 14	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m

expand_more2.2 TiD with diesel straight-4 2.2 L 123 HP engine (2002.9–)

expand_moreScrews 1 – 10

Figure 4. Cylinder head, Cylinder head screws, 2.2 TiD with diesel straight-4 2.2 L 123 HP engine (2002.9–), Screws 1 – 10.


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace screws. See figure 4.
Second stage	65°65°65°
Third stage	65°65°65°
Fourth stage	65°65°65°
Fifth stage	65°65°65°

expand_moreScrews 11 – 14


Sixth stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_more2.8 Turbo V6 XWD with gasoline V6 2.8 L 276 HP engine (2008.5–)

expand_moreScrews 1 – 8

Figure 5. Cylinder head, Cylinder head screws, 2.8 Turbo V6 XWD with gasoline V6 2.8 L 276 HP engine (2008.5–), Screws 1 – 8.


First stage	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Replace screws. See figure 5.
Second stage	120°120°120°

expand_moreScrews 9 – 10


Third stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Fourth stage	60°60°60°

expand_more2.8 Turbo V6 with gasoline V6 2.8 L 247 HP engine (2005.3–)

expand_moreScrews 1 – 8


First stage	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Replace screws. See figure 5.
Second stage	120°120°120°

expand_moreScrews 9 – 10


Third stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Fourth stage	60°60°60°

expand_more2.8 Turbo V6 with gasoline V6 2.8 L 252 HP engine (2007.12–)

expand_moreScrews 1 – 8


First stage	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Replace screws. See figure 5.
Second stage	120°120°120°

expand_moreScrews 9 – 10


Third stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Fourth stage	60°60°60°

expand_moreAll other modifications

expand_moreScrews 1 – 10

Figure 6. Cylinder head, Cylinder head screws, All other modifications, Screws 1 – 10.


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
See figure 6.
Second stage	150°150°150°
Third stage	15°15°15°

expand_moreScrews 11 – 14


Fourth stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m

expand_moreValve cover


1.8 i with gasoline straight-4 1.8 L 121 HP engine (2004.1–)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
1.9 TiD with diesel straight-4 1.9 L 118 HP engine (2004.9–)	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
2.2 TiD with diesel straight-4 2.2 L 123 HP engine (2002.9–)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreEngine block


Balance shaft gear wheel	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Balance shaft module	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreConnecting rod bearing

expand_more1.8 i with gasoline straight-4 1.8 L 121 HP engine (2004.1–)


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Second stage	30°30°30°

expand_more1.9 TTiD with diesel straight-4 1.9 L 129 HP engine (2007.12–)


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace screws.
Second stage	60°60°60°

expand_more1.9 TTiD with diesel straight-4 1.9 L 177 HP engine (2007.12–)


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Second stage	60°60°60°

expand_more1.9 TiD with diesel straight-4 1.9 L 118 HP engine (2004.9–)


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Second stage	60°60°60°

expand_more2.0 t BioPower XWD with gasoline/alcohol straight-4 2.0 L 217 HP, 350 N⋅m at 2500 RPM engine (2008.1–)


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace screws.
Second stage	100°100°100°

expand_more2.0 t with gasoline straight-4 2.0 L 161 HP engine (2007.1–)


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace screws.
Second stage	100°100°100°

expand_more2.2 TiD with diesel straight-4 2.2 L 123 HP engine (2002.9–)


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Second stage	45°45°45°

expand_more2.8 Turbo V6 with gasoline V6 2.8 L 247 HP engine (2005.3–)


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Second stage	slacken

expand_moreThird stage


First step	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Second step	110°110°110°

expand_more2.8 Turbo V6 with gasoline V6 2.8 L 252 HP engine (2007.12–)


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Second stage	slacken

expand_moreThird stage


First step	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Second step	110°110°110°

expand_more2.8 Turbo V6 with gasoline V6 2.8 L 272 HP engine (2008.4–)


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Second stage	slacken

expand_moreThird stage


First step	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Second step	110°110°110°

expand_moreAll other modifications


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Second stage	100°100°100°


Crankcase ventilation	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCrankshaft central screws

expand_more1.8 i with gasoline straight-4 1.8 L 121 HP engine (2004.1–)


First stage	70.07 lbf⋅ft70.07 lbf⋅ft95 N⋅m
Replace screws.
Second stage	30°30°30°
Third stage	15°15°15°

expand_more1.9 TTiD with diesel straight-4 1.9 L 129 HP engine (2007.12–)

expand_moreM16 × 1,5 screws


Screws	250.77 lbf⋅ft250.77 lbf⋅ft340 N⋅m


1.9 TiD with diesel straight-4 1.9 L 118 HP engine (2004.9–)	250.77 lbf⋅ft250.77 lbf⋅ft340 N⋅m
1.9 TiD with diesel straight-4 1.9 L 148 HP engine (2004.9–)	250.77 lbf⋅ft250.77 lbf⋅ft340 N⋅m

expand_more2.0 t BioPower XWD with gasoline/alcohol straight-4 2.0 L 217 HP, 350 N⋅m at 2500 RPM engine (2008.1–)


First stage	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Replace screws.
Second stage	125°125°125°

expand_more2.0 t with gasoline straight-4 2.0 L 161 HP engine (2007.1–)


First stage	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Replace screws.
Second stage	125°125°125°

expand_more2.2 TiD with diesel straight-4 2.2 L 123 HP engine (2002.9–)


First stage	110.63 lbf⋅ft110.63 lbf⋅ft150 N⋅m
Replace screws.
Second stage	45°45°45°

expand_more2.8 Turbo V6 XWD with gasoline V6 2.8 L 276 HP engine (2008.5–)


First stage	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Second stage	150°150°150°

expand_more2.8 Turbo V6 with gasoline V6 2.8 L 247 HP engine (2005.3–)


First stage	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Second stage	150°150°150°

expand_more2.8 Turbo V6 with gasoline V6 2.8 L 252 HP engine (2007.12–)


First stage	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Second stage	150°150°150°

expand_moreAll other modifications


First stage	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Replace screws.
Second stage	75°75°75°

expand_moreCrankshaft pulley

expand_moreAll Saab gasoline V6 2.8 L B284R engines


First stage	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Second stage	150°150°150°


All Saab diesel straight-4 1.9 L Z 19 DT engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Saab diesel straight-4 1.9 L Z 19 DTH engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreDrive plate


1.9 TTiD with diesel straight-4 1.9 L 129 HP engine (2007.12–)	118.01 lbf⋅ft118.01 lbf⋅ft160 N⋅m
Use screw-locking compound.
1.9 TTiD with diesel straight-4 1.9 L 158 HP engine (2007.12–)	118.01 lbf⋅ft118.01 lbf⋅ft160 N⋅m
Use screw-locking compound.
1.9 TTiD with diesel straight-4 1.9 L 177 HP engine (2007.12–)	118.01 lbf⋅ft118.01 lbf⋅ft160 N⋅m
Use screw-locking compound.
1.9 TTiD with diesel straight-4 1.9 L 177 HP engine (2007.12–)	118.01 lbf⋅ft118.01 lbf⋅ft160 N⋅m
Use screw-locking compound.
1.9 TiD with diesel straight-4 1.9 L 118 HP engine (2004.9–)	118.01 lbf⋅ft118.01 lbf⋅ft160 N⋅m
Replace screws.
1.9 TiD with diesel straight-4 1.9 L 148 HP engine (2004.9–)	118.01 lbf⋅ft118.01 lbf⋅ft160 N⋅m
Use screw-locking compound.

expand_more2.8 Turbo V6 XWD with gasoline V6 2.8 L 276 HP engine (2008.5–)


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Use screw-locking compound.
Second stage	45°45°45°

expand_more2.8 Turbo V6 with gasoline V6 2.8 L 247 HP engine (2005.3–)


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Second stage	45°45°45°

expand_more2.8 Turbo V6 with gasoline V6 2.8 L 252 HP engine (2007.12–)


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Second stage	45°45°45°

expand_moreAll other modifications


First stage	46.47 lbf⋅ft46.47 lbf⋅ft63 N⋅m
Use screw-locking compound.
Second stage	40°40°40°

expand_moreFlywheel

expand_more1.8 i with gasoline straight-4 1.8 L 121 HP engine (2004.1–)


First stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Replace screws.
Second stage	30°30°30°
Third stage	15°15°15°


1.9 TTiD with diesel straight-4 1.9 L 129 HP engine (2007.12–)	118.01 lbf⋅ft118.01 lbf⋅ft160 N⋅m
Use screw-locking compound.
1.9 TTiD with diesel straight-4 1.9 L 158 HP engine (2007.12–)	118.01 lbf⋅ft118.01 lbf⋅ft160 N⋅m
Use screw-locking compound.
1.9 TTiD with diesel straight-4 1.9 L 177 HP engine (2007.12–)	118.01 lbf⋅ft118.01 lbf⋅ft160 N⋅m
Use screw-locking compound.
1.9 TTiD with diesel straight-4 1.9 L 177 HP engine (2007.12–)	118.01 lbf⋅ft118.01 lbf⋅ft160 N⋅m
Use screw-locking compound.
1.9 TiD with diesel straight-4 1.9 L 118 HP engine (2004.9–)	118.01 lbf⋅ft118.01 lbf⋅ft160 N⋅m
Use high-strength screw-locking compound.
1.9 TiD with diesel straight-4 1.9 L 148 HP engine (2004.9–)	118.01 lbf⋅ft118.01 lbf⋅ft160 N⋅m
Use high-strength screw-locking compound.

expand_more2.0 t Bio Power with flexfuel straight-4 2.0 L 161 HP engine (2007.1–)


First stage	39.09 lbf⋅ft39.09 lbf⋅ft53 N⋅m
Replace screws.
Second stage	25°25°25°

expand_moreDual-mass flywheel


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Replace screws.
Second stage	30°30°30°

expand_more2.0 t BioPower XWD with flexfuel straight-4 2.0 L 161 HP engine (2008.1–)


First stage	39.09 lbf⋅ft39.09 lbf⋅ft53 N⋅m
Replace screws.
Second stage	25°25°25°

expand_moreDual-mass flywheel


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Replace screws.
Second stage	30°30°30°

expand_more2.0 t BioPower XWD with gasoline/alcohol straight-4 2.0 L 217 HP, 350 N⋅m at 2500 RPM engine (2008.1–)


First stage	46.47 lbf⋅ft46.47 lbf⋅ft63 N⋅m
Use new screw.
Second stage	40°40°40°

expand_more2.0 t with gasoline straight-4 2.0 L 161 HP engine (2007.1–)


First stage	46.47 lbf⋅ft46.47 lbf⋅ft63 N⋅m
Use new screw.
Second stage	40°40°40°

expand_more2.2 TiD with diesel straight-4 2.2 L 123 HP engine (2002.9–)


First stage	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Replace screws.
Second stage	30°30°30°

expand_more2.8 Turbo V6 XWD with gasoline V6 2.8 L 276 HP engine (2008.5–)


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Use screw-locking compound.
Second stage	45°45°45°

expand_more2.8 Turbo V6 with gasoline V6 2.8 L 247 HP engine (2005.3–)


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Second stage	45°45°45°

expand_more2.8 Turbo V6 with gasoline V6 2.8 L 252 HP engine (2007.12–)


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Second stage	45°45°45°

expand_moreAll other modifications


First stage	46.47 lbf⋅ft46.47 lbf⋅ft63 N⋅m
Use screw-locking compound.
Second stage	40°40°40°

expand_moreMain bearing

expand_more1.8 i with gasoline straight-4 1.8 L 121 HP engine (2004.1–)


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws.
Second stage	45°45°45°
Third stage	15°15°15°

expand_more1.9 TTiD with diesel straight-4 1.9 L 129 HP engine (2007.12–)


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace screws.
Second stage	100°100°100°

expand_more1.9 TTiD with diesel straight-4 1.9 L 177 HP engine (2007.12–)


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	100°100°100°

expand_more1.9 TiD with diesel straight-4 1.9 L 118 HP engine (2004.9–)


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Second stage	100°100°100°

expand_more1.9 TiD with diesel straight-4 1.9 L 148 HP engine (2004.9–)


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	100°100°100°

expand_more2.2 TiD with diesel straight-4 2.2 L 123 HP engine (2002.9–)


First stage	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m
Second stage	60°60°60°

expand_more2.8 Turbo V6 with gasoline V6 2.8 L 247 HP engine (2005.3–)

expand_moreInner screws


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	80°80°80°

expand_moreLateral-fitting screw


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Second stage	60°60°60°

expand_moreOuter screws


First stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Second stage	110°110°110°

expand_more2.8 Turbo V6 with gasoline V6 2.8 L 252 HP engine (2007.12–)

expand_moreInner screws


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	80°80°80°

expand_moreLateral-fitting screw


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Second stage	60°60°60°

expand_moreOuter screws


First stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Second stage	110°110°110°

expand_more2.8 Turbo V6 with gasoline V6 2.8 L 272 HP engine (2008.4–)

expand_moreInner screws


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	80°80°80°

expand_moreLateral-fitting screw


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Second stage	60°60°60°

expand_moreOuter screws


First stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Second stage	110°110°110°

expand_moreAll other modifications

expand_moreInner screws


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Use new screws.
Second stage	70°70°70°

expand_moreOuter screws


Third stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


Vibration damper	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreEngine control

expand_moreBalance shaft timing chain guide rail


2.0 t Bio Power with flexfuel straight-4 2.0 L 161 HP engine (2007.1–)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
2.0 t BioPower XWD with flexfuel straight-4 2.0 L 161 HP engine (2008.1–)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
2.0 t XWD with gasoline straight-4 2.0 L 161 HP engine (2007.1–)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_more2.8 Turbo V6 XWD with gasoline V6 2.8 L 276 HP engine (2008.5–)


Bottom	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Top	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


2.8 Turbo V6 with gasoline V6 2.8 L 252 HP engine (2007.12–)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
2.8 Turbo V6 with gasoline V6 2.8 L 272 HP engine (2008.4–)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All other modifications	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m


Balance shaft timing chain tension rail	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m

expand_moreCamshaft drive belt deflection pulley


1.8 i with gasoline straight-4 1.8 L 121 HP engine (2004.1–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreCamshaft timing chain guide rail


2.8 Turbo V6 XWD with gasoline V6 2.8 L 276 HP engine (2008.5–)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
2.8 Turbo V6 with gasoline V6 2.8 L 247 HP engine (2005.3–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
2.8 Turbo V6 with gasoline V6 2.8 L 252 HP engine (2007.12–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
2.8 Turbo V6 with gasoline V6 2.8 L 272 HP engine (2008.4–)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreAll other modifications


Top	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Otherwise	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m

expand_moreCamshaft timing chain tensioner


2.8 Turbo V6 XWD with gasoline V6 2.8 L 276 HP engine (2008.5–)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
2.8 Turbo V6 with gasoline V6 2.8 L 247 HP engine (2005.3–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
2.8 Turbo V6 with gasoline V6 2.8 L 252 HP engine (2007.12–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
2.8 Turbo V6 with gasoline V6 2.8 L 272 HP engine (2008.4–)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All other modifications	55.32 lbf⋅ft55.32 lbf⋅ft75 N⋅m

expand_moreCamshaft timing chain tensioning rail


2.8 Turbo V6 XWD with gasoline V6 2.8 L 276 HP engine (2008.5–)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
2.8 Turbo V6 with gasoline V6 2.8 L 247 HP engine (2005.3–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
2.8 Turbo V6 with gasoline V6 2.8 L 252 HP engine (2007.12–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
2.8 Turbo V6 with gasoline V6 2.8 L 272 HP engine (2008.4–)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All other modifications	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m

expand_moreCamshaft timing gear

expand_more1.8 i with gasoline straight-4 1.8 L 121 HP engine (2004.1–)


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws.
Second stage	60°60°60°
Third stage	15°15°15°


1.9 TTiD with diesel straight-4 1.9 L 129 HP engine (2007.12–)	88.51 lbf⋅ft88.51 lbf⋅ft120 N⋅m
1.9 TTiD with diesel straight-4 1.9 L 158 HP engine (2007.12–)	88.51 lbf⋅ft88.51 lbf⋅ft120 N⋅m
1.9 TTiD with diesel straight-4 1.9 L 177 HP engine (2007.12–)	88.51 lbf⋅ft88.51 lbf⋅ft120 N⋅m
1.9 TTiD with diesel straight-4 1.9 L 177 HP engine (2007.12–)	88.51 lbf⋅ft88.51 lbf⋅ft120 N⋅m

expand_more1.9 TiD with diesel straight-4 1.9 L 118 HP engine (2004.9–)


Central screws	88.51 lbf⋅ft88.51 lbf⋅ft120 N⋅m
Replace screws.

expand_moreWheel


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Second stage	40°40°40°


1.9 TiD with diesel straight-4 1.9 L 148 HP engine (2004.9–)	88.51 lbf⋅ft88.51 lbf⋅ft120 N⋅m
Drive wheel toothed belt

expand_more2.2 TiD with diesel straight-4 2.2 L 123 HP engine (2002.9–)


First stage	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m
Second stage	60°60°60°


2.8 Turbo V6 with gasoline V6 2.8 L 252 HP engine (2007.12–)	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m

expand_moreAll other modifications


First stage	62.69 lbf⋅ft62.69 lbf⋅ft85 N⋅m
Second stage	30°30°30°


Chain tensioner	55.32 lbf⋅ft55.32 lbf⋅ft75 N⋅m

expand_moreControl drive chain guide rail


2.2 TiD with diesel straight-4 2.2 L 123 HP engine (2002.9–)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_more2.8 Turbo V6 XWD with gasoline V6 2.8 L 276 HP engine (2008.5–)


Lateral-fitting	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m
Top	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_more2.8 Turbo V6 with gasoline V6 2.8 L 247 HP engine (2005.3–)


Lateral-fitting	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Top	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreControl drive chain tensioner


2.2 TiD with diesel straight-4 2.2 L 123 HP engine (2002.9–)	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
2.8 Turbo V6 XWD with gasoline V6 2.8 L 276 HP engine (2008.5–)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
2.8 Turbo V6 with gasoline V6 2.8 L 247 HP engine (2005.3–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
2.8 Turbo V6 with gasoline V6 2.8 L 252 HP engine (2007.12–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
2.8 Turbo V6 with gasoline V6 2.8 L 272 HP engine (2008.4–)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All other modifications	55.32 lbf⋅ft55.32 lbf⋅ft75 N⋅m

expand_moreControl drive chain tensioning rail


2.2 TiD with diesel straight-4 2.2 L 123 HP engine (2002.9–)	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreControl drive sprocket wheel


Intermediate wheel	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m

expand_moreDrive chain balance shaft tensioner


2.8 Turbo V6 XWD with gasoline V6 2.8 L 276 HP engine (2008.5–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
2.8 Turbo V6 with gasoline V6 2.8 L 252 HP engine (2007.12–)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
2.8 Turbo V6 with gasoline V6 2.8 L 272 HP engine (2008.4–)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreInlet camshaft wheel


1.9 TiD with diesel straight-4 1.9 L 148 HP engine (2004.9–)	88.51 lbf⋅ft88.51 lbf⋅ft120 N⋅m
Toothed wheel

expand_more2.0 t Bio Power with flexfuel straight-4 2.0 L 161 HP engine (2007.1–)


First stage	62.69 lbf⋅ft62.69 lbf⋅ft85 N⋅m
Second stage	30°30°30°

expand_more2.0 t BioPower XWD with flexfuel straight-4 2.0 L 161 HP engine (2008.1–)


First stage	62.69 lbf⋅ft62.69 lbf⋅ft85 N⋅m
Second stage	30°30°30°


2.8 Turbo V6 XWD with gasoline V6 2.8 L 276 HP engine (2008.5–)	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
2.8 Turbo V6 with gasoline V6 2.8 L 247 HP engine (2005.3–)	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
2.8 Turbo V6 with gasoline V6 2.8 L 272 HP engine (2008.4–)	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m

expand_moreAll other modifications

expand_moreWith camshaft adjuster


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Second stage	100°100°100°

expand_moreOutlet camshaft wheel


1.9 TiD with diesel straight-4 1.9 L 148 HP engine (2004.9–)	88.51 lbf⋅ft88.51 lbf⋅ft120 N⋅m
Toothed wheel

expand_more2.0 t Bio Power with flexfuel straight-4 2.0 L 161 HP engine (2007.1–)


First stage	62.69 lbf⋅ft62.69 lbf⋅ft85 N⋅m
Second stage	30°30°30°

expand_more2.0 t BioPower XWD with flexfuel straight-4 2.0 L 161 HP engine (2008.1–)


First stage	62.69 lbf⋅ft62.69 lbf⋅ft85 N⋅m
Second stage	30°30°30°


2.8 Turbo V6 XWD with gasoline V6 2.8 L 276 HP engine (2008.5–)	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
2.8 Turbo V6 with gasoline V6 2.8 L 247 HP engine (2005.3–)	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
2.8 Turbo V6 with gasoline V6 2.8 L 272 HP engine (2008.4–)	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m

expand_moreAll other modifications

expand_moreWith camshaft adjuster


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Second stage	100°100°100°

expand_moreTiming case cover


2.8 Turbo V6 XWD with gasoline V6 2.8 L 276 HP engine (2008.5–)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
2.8 Turbo V6 with gasoline V6 2.8 L 247 HP engine (2005.3–)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
2.8 Turbo V6 with gasoline V6 2.8 L 252 HP engine (2007.12–)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
2.8 Turbo V6 with gasoline V6 2.8 L 272 HP engine (2008.4–)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreToothed belt guard at the bottom


Saab gasoline straight-4 1.8 L Z 18 XE 121 HP	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m
Saab diesel straight-4 1.9 L Z 19 DTR 177 HP	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Saab diesel straight-4 1.9 L A 19 DTR 177 HP	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreToothed belt guard at the top


1.8 i with gasoline straight-4 1.8 L 121 HP engine (2004.1–)	2.95 lbf⋅ft2.95 lbf⋅ft4 N⋅m

expand_moreToothed belt tensioning roller


All Saab gasoline straight-4 1.8 L Z 18 XE engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreToothed belt tightener


1.9 TiD with diesel straight-4 1.9 L 118 HP engine (2004.9–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreEngine lubrication

expand_moreOil cooler

expand_more1.9 TTiD with diesel straight-4 1.9 L 129 HP engine (2007.12–)


M10	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_more1.9 TiD with diesel straight-4 1.9 L 118 HP engine (2004.9–)


M8	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


2.0 t Bio Power with flexfuel straight-4 2.0 L 161 HP engine (2007.1–)	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Replace sealing rings.
2.0 t BioPower XWD with flexfuel straight-4 2.0 L 161 HP engine (2008.1–)	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Replace sealing rings.
2.0 t XWD with gasoline straight-4 2.0 L 161 HP engine (2007.1–)	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Replace sealing rings.
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreOil drain plug

expand_more1.8 i with gasoline straight-4 1.8 L 121 HP engine (2004.1–)


Torx screws	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m
Hexagon head screws	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m


1.9 TiD with diesel straight-4 1.9 L 118 HP engine (2004.9–)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
2.2 TiD with diesel straight-4 2.2 L 123 HP engine (2002.9–)	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace the oil drain plug.

expand_moreOil filter

expand_more1.9 TiD with diesel straight-4 1.9 L 118 HP engine (2004.9–)


Oil filter cover	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreOil filter housing


1.8 i with gasoline straight-4 1.8 L 121 HP engine (2004.1–)	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Oil filter housing cap

expand_more1.9 TiD with diesel straight-4 1.9 L 118 HP engine (2004.9–)

expand_moreOn the engine block


M10	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Use screw-locking compound.

expand_moreAll other modifications


Oil filter cover	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreOil lines

expand_more1.9 TiD with diesel straight-4 1.9 L 118 HP engine (2004.9–)

expand_moreOil feed lines at the turbo charger


Banjo screws	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Replace sealing rings.

expand_moreReturn line at the cylinder head


M8	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace sealing rings.

expand_moreReturn line at turbocharger


M6	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Replace sealing rings.

expand_moreOil pump


1.9 TTiD with diesel straight-4 1.9 L 129 HP engine (2007.12–)	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
1.9 TTiD with diesel straight-4 1.9 L 158 HP engine (2007.12–)	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All other modifications	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m

expand_moreOil sump

expand_more1.8 i with gasoline straight-4 1.8 L 121 HP engine (2004.1–)


At the gearbox	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
On the engine block	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_more1.9 TTiD with diesel straight-4 1.9 L 129 HP engine (2007.12–)

expand_moreM10


Screws	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreM6


Screws	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreM8


Screws	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_more1.9 TiD with diesel straight-4 1.9 L 118 HP engine (2004.9–)


At the gearbox	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreOn the engine block


M6	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
M8	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_more1.9 TiD with diesel straight-4 1.9 L 148 HP engine (2004.9–)

expand_moreAt the gearbox


M10	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreOn the engine block


M6	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
M8	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_more2.0 t Bio Power with flexfuel straight-4 2.0 L 161 HP engine (2007.1–)


At the gearbox	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m
Otherwise	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Replace sealing rings.

expand_more2.0 t BioPower XWD with flexfuel straight-4 2.0 L 161 HP engine (2008.1–)


At the gearbox	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m
Otherwise	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Replace sealing rings.


2.0 t BioPower XWD with gasoline/alcohol straight-4 2.0 L 217 HP, 350 N⋅m at 2500 RPM engine (2008.1–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
2.0 t XWD with gasoline/alcohol straight-4 2.0 L 217 HP, 350 N⋅m at 2500 RPM engine (2008.1–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
2.0 t with gasoline straight-4 2.0 L 161 HP engine (2007.1–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_more2.2 TiD with diesel straight-4 2.2 L 123 HP engine (2002.9–)

expand_moreAt the gearbox


M10	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
M8	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m


On the engine block	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_more2.8 Turbo V6 XWD with gasoline V6 2.8 L 276 HP engine (2008.5–)

expand_moreM10


Screws	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreM8


Screws	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_more2.8 Turbo V6 with gasoline V6 2.8 L 247 HP engine (2005.3–)

expand_moreM6


Screws	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreM8


Screws	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreEngine management

expand_moreCamshaft sensor


1.8 i with gasoline straight-4 1.8 L 121 HP engine (2004.1–)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
1.9 TiD with diesel straight-4 1.9 L 118 HP engine (2004.9–)	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCharge air pressure sensor


1.9 TiD with diesel straight-4 1.9 L 118 HP engine (2004.9–)	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreCrankshaft sensor


1.9 TTiD with diesel straight-4 1.9 L 129 HP engine (2007.12–)	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
1.9 TTiD with diesel straight-4 1.9 L 158 HP engine (2007.12–)	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
1.9 TiD with diesel straight-4 1.9 L 118 HP engine (2004.9–)	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m


Exhaust gas temperature sensor	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Use assembly paste
Glow plugs	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreKnock sensor


1.8 i with gasoline straight-4 1.8 L 121 HP engine (2004.1–)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
2.8 Turbo V6 XWD with gasoline V6 2.8 L 276 HP engine (2008.5–)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
2.8 Turbo V6 with gasoline V6 2.8 L 247 HP engine (2005.3–)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
2.8 Turbo V6 with gasoline V6 2.8 L 252 HP engine (2007.12–)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
2.8 Turbo V6 with gasoline V6 2.8 L 272 HP engine (2008.4–)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreLambda sensor


1.8 i with gasoline straight-4 1.8 L 121 HP engine (2004.1–)	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
1.9 TTiD with diesel straight-4 1.9 L 129 HP engine (2007.12–)	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Use assembly paste
1.9 TTiD with diesel straight-4 1.9 L 158 HP engine (2007.12–)	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Use assembly paste
2.8 Turbo V6 with gasoline V6 2.8 L 247 HP engine (2005.3–)	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
All other modifications	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreEngine mounting

expand_moreEngine bracket

expand_more1.9 TTiD with diesel straight-4 1.9 L 129 HP engine (2007.12–)

expand_moreScrews


Bottom	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreTop


Screws	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_more1.9 TiD with diesel straight-4 1.9 L 118 HP engine (2004.9–)

expand_moreScrews


Bottom	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreTop


Screws	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_more2.8 Turbo V6 XWD with gasoline V6 2.8 L 276 HP engine (2008.5–)


On the engine block	68.59 lbf⋅ft68.59 lbf⋅ft93 N⋅m

expand_more2.8 Turbo V6 with gasoline V6 2.8 L 247 HP engine (2005.3–)

expand_moreM10


Screws	30.98 lbf⋅ft30.98 lbf⋅ft42 N⋅m

expand_moreM12


Screws	68.59 lbf⋅ft68.59 lbf⋅ft93 N⋅m

expand_more2.8 Turbo V6 with gasoline V6 2.8 L 252 HP engine (2007.12–)

expand_moreM10


Screws	30.98 lbf⋅ft30.98 lbf⋅ft42 N⋅m

expand_moreM12


Screws	68.59 lbf⋅ft68.59 lbf⋅ft93 N⋅m

expand_moreAll other modifications

expand_moreOn engine mounting


First stage	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m
Second stage	60°60°60°

expand_moreEngine mounting

expand_more1.8 i with gasoline straight-4 1.8 L 121 HP engine (2004.1–)


Nuts	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
Screws	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m

expand_more1.9 TTiD with diesel straight-4 1.9 L 129 HP engine (2007.12–)

expand_moreOn chassis


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Second stage	60°60°60°


On engine bracket	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_more1.9 TiD with diesel straight-4 1.9 L 118 HP engine (2004.9–)

expand_moreOn chassis


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Second stage	60°60°60°


On engine bracket	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_more2.0 t Bio Power with flexfuel straight-4 2.0 L 161 HP engine (2007.1–)

expand_moreOn chassis


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Second stage	60°60°60°

expand_more2.0 t BioPower XWD with flexfuel straight-4 2.0 L 161 HP engine (2008.1–)

expand_moreOn chassis


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Second stage	60°60°60°

expand_more2.8 Turbo V6 XWD with gasoline V6 2.8 L 276 HP engine (2008.5–)

expand_moreOn chassis


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Second stage	180°180°180°

expand_moreOn engine bracket


First stage	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Second stage	90°90°90°

expand_more2.8 Turbo V6 with gasoline V6 2.8 L 247 HP engine (2005.3–)

expand_moreOn chassis


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Second stage	180°180°180°

expand_moreOn engine bracket


First stage	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Second stage	90°90°90°

expand_more2.8 Turbo V6 with gasoline V6 2.8 L 252 HP engine (2007.12–)

expand_moreOn chassis


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Second stage	180°180°180°

expand_moreOn engine bracket


First stage	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Second stage	90°90°90°

expand_moreAll other modifications

expand_moreOn chassis


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Second stage	60°60°60°

expand_moreOn engine bracket


First stage	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m
Second stage	60°60°60°

expand_moreSubframe

expand_moreAll other modifications


First stage	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m
Second stage	135°135°135°


Subframe stiffening plate	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_moreTorque support bracket


First stage	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m
Second stage	90°90°90°

expand_moreExhaust system

expand_moreCatalytic converter


1.9 TTiD with diesel straight-4 1.9 L 129 HP engine (2007.12–)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
1.9 TTiD with diesel straight-4 1.9 L 158 HP engine (2007.12–)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_more1.9 TiD with diesel straight-4 1.9 L 118 HP engine (2004.9–)


Clamps	47.2 lbf⋅ft47.2 lbf⋅ft64 N⋅m

expand_more2.0 t BioPower XWD with flexfuel straight-4 2.0 L 161 HP engine (2008.1–)


Long screws	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace nuts.

expand_more2.0 t XWD with gasoline straight-4 2.0 L 161 HP engine (2007.1–)


Long screws	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace nuts.


All other modifications	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace nuts.

expand_moreCatalytic converter bracket


1.9 TTiD with diesel straight-4 1.9 L 129 HP engine (2007.12–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
1.9 TTiD with diesel straight-4 1.9 L 158 HP engine (2007.12–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
1.9 TiD with diesel straight-4 1.9 L 118 HP engine (2004.9–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll other modifications


Nuts	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Screws	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m


Differential pressure sensor lines	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m

expand_moreExhaust manifold


1.8 i with gasoline straight-4 1.8 L 121 HP engine (2004.1–)	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m
1.9 TTiD with diesel straight-4 1.9 L 129 HP engine (2007.12–)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
1.9 TTiD with diesel straight-4 1.9 L 158 HP engine (2007.12–)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
1.9 TTiD with diesel straight-4 1.9 L 177 HP engine (2007.12–)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
1.9 TTiD with diesel straight-4 1.9 L 177 HP engine (2007.12–)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
1.9 TiD with diesel straight-4 1.9 L 118 HP engine (2004.9–)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
1.9 TiD with diesel straight-4 1.9 L 148 HP engine (2004.9–)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_more2.0 t Bio Power with flexfuel straight-4 2.0 L 161 HP engine (2007.1–)


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Second stage	23.6 lbf⋅ft23.6 lbf⋅ft32 N⋅m

expand_more2.0 t BioPower XWD with flexfuel straight-4 2.0 L 161 HP engine (2008.1–)


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Second stage	23.6 lbf⋅ft23.6 lbf⋅ft32 N⋅m

expand_more2.0 t BioPower XWD with gasoline/alcohol straight-4 2.0 L 217 HP, 350 N⋅m at 2500 RPM engine (2008.1–)

expand_moreNuts


Screws	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m


Stud screws	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace nuts.


2.2 TiD with diesel straight-4 2.2 L 123 HP engine (2002.9–)	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
2.8 Turbo V6 XWD with gasoline V6 2.8 L 276 HP engine (2008.5–)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws.
2.8 Turbo V6 with gasoline V6 2.8 L 247 HP engine (2005.3–)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
2.8 Turbo V6 with gasoline V6 2.8 L 252 HP engine (2007.12–)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws.
2.8 Turbo V6 with gasoline V6 2.8 L 272 HP engine (2008.4–)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws.

expand_moreAll other modifications

expand_moreAt the cylinder head


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Second stage	23.6 lbf⋅ft23.6 lbf⋅ft32 N⋅m

expand_moreExhaust manifold heat shields


1.9 TTiD with diesel straight-4 1.9 L 129 HP engine (2007.12–)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
1.9 TTiD with diesel straight-4 1.9 L 158 HP engine (2007.12–)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
All other modifications	7.38–8.85 lbf⋅ft7.38–8.85 lbf⋅ft10–12 N⋅m

expand_moreExhaust pipe

expand_more1.9 TTiD with diesel straight-4 1.9 L 129 HP engine (2007.12–)


Clamps	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_more1.9 TiD with diesel straight-4 1.9 L 118 HP engine (2004.9–)


Front	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m


2.0 t BioPower XWD with gasoline/alcohol straight-4 2.0 L 217 HP, 350 N⋅m at 2500 RPM engine (2008.1–)	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
2.0 t XWD with gasoline/alcohol straight-4 2.0 L 217 HP, 350 N⋅m at 2500 RPM engine (2008.1–)	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


Exhaust pipe bracket	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreExhaust pipe rear

expand_more1.9 TTiD with diesel straight-4 1.9 L 129 HP engine (2007.12–)


Clamps	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m


All other modifications	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreFuel supply


Fuel filter housing	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Fuel lines	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreFuel pump


Preliminary feed pump	55.32 lbf⋅ft55.32 lbf⋅ft75 N⋅m

expand_moreIgnition system

expand_moreSpark plugs


1.8 i with gasoline straight-4 1.8 L 121 HP engine (2004.1–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
2.0 t BioPower XWD with flexfuel straight-4 2.0 L 161 HP engine (2008.1–)	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
2.0 t XWD with gasoline straight-4 2.0 L 161 HP engine (2007.1–)	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
2.8 Turbo V6 XWD with gasoline V6 2.8 L 276 HP engine (2008.5–)	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
2.8 Turbo V6 with gasoline V6 2.8 L 247 HP engine (2005.3–)	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
2.8 Turbo V6 with gasoline V6 2.8 L 252 HP engine (2007.12–)	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
2.8 Turbo V6 with gasoline V6 2.8 L 272 HP engine (2008.4–)	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreStart system

expand_moreStarter


1.8 i with gasoline straight-4 1.8 L 121 HP engine (2004.1–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
1.9 TTiD with diesel straight-4 1.9 L 129 HP engine (2007.12–)	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
1.9 TTiD with diesel straight-4 1.9 L 158 HP engine (2007.12–)	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
1.9 TTiD with diesel straight-4 1.9 L 177 HP engine (2007.12–)	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
1.9 TTiD with diesel straight-4 1.9 L 177 HP engine (2007.12–)	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
1.9 TiD with diesel straight-4 1.9 L 118 HP engine (2004.9–)	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
1.9 TiD with diesel straight-4 1.9 L 148 HP engine (2004.9–)	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
2.0 t Bio Power with flexfuel straight-4 2.0 L 161 HP engine (2007.1–)	39.09 lbf⋅ft39.09 lbf⋅ft53 N⋅m
2.0 t BioPower XWD with gasoline/alcohol straight-4 2.0 L 217 HP, 350 N⋅m at 2500 RPM engine (2008.1–)	39.09 lbf⋅ft39.09 lbf⋅ft53 N⋅m
2.0 t XWD with gasoline/alcohol straight-4 2.0 L 217 HP, 350 N⋅m at 2500 RPM engine (2008.1–)	39.09 lbf⋅ft39.09 lbf⋅ft53 N⋅m
2.0 t with gasoline straight-4 2.0 L 161 HP engine (2007.1–)	39.09 lbf⋅ft39.09 lbf⋅ft53 N⋅m
2.8 Turbo V6 with gasoline V6 2.8 L 252 HP engine (2007.12–)	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
All other modifications	34.67 lbf⋅ft34.67 lbf⋅ft47 N⋅m

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2009 Saab 9-3 Sedan user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Saab warranty policy for your region. In some regions DIY service may invalidate your warranty.

Maintenance Items

Chassis and Body Fastener Tightening Specifications
Engine Fastener Tightening Specifications
Front Suspension Fastener Tightening Specifications
Rear Suspension Fastener Tightening Specifications
Transmission Fastener Tightening Specifications

Service Intervals

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Saab 9-3 Sedan service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2009 Saab 9-3 Sedan you're not only saving money, but also also improving your technical skills and learning something new.

2009 Saab 9-3 Sedan Second generation facelift Engine Fastener Tightening Specifications

Table of Contents

Conquer your fears and never give up!

Saab 9-3 Sedan Second generation facelift model years

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