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Condition Value
expand_moreAir intake system
expand_moreIntake manifold
Opel diesel straight-4 2.0 L A 20 DTL 109 HP at 4000 RPM, 260 N⋅m at 1750 RPM 18.44 lbf⋅ft
Replace nuts.
Opel diesel straight-4 1.6 L B 16 DTJ 118 HP 6.64 lbf⋅ft
Opel diesel straight-4 2.0 L Y 20 DTJ 129 HP at 4000 RPM, 300 N⋅m at 1750 RPM 18.44 lbf⋅ft
Replace nuts.
Opel diesel straight-4 2.0 L Z 20 DTJ 129 HP at 4000 RPM, 300 N⋅m at 1750 RPM 18.44 lbf⋅ft
Replace nuts.
Opel diesel straight-4 2.0 L A 20 DT 129 HP at 4000 RPM, 300 N⋅m at 1750 RPM 18.44 lbf⋅ft
Replace nuts.
Opel diesel straight-4 1.6 L B 16 DTH 134 HP 6.64 lbf⋅ft
Opel diesel straight-4 2.0 L A 20 DTH 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM 18.44 lbf⋅ft
Replace nuts.
Opel diesel straight-4 2.0 L A 20 DTH 162 HP 18.44 lbf⋅ft
Replace nuts.
Opel gasoline straight-4 1.6 L A 16 XHT 168 HP 18.44 lbf⋅ft
Opel diesel straight-4 2.0 L B 20 DTH 168 HP at 4000 RPM, 400 N⋅m at 1750 RPM 8.85 lbf⋅ft
Opel diesel straight-4 2.0 L A 20 DTR 192 HP 18.44 lbf⋅ft
Opel gasoline straight-4 1.6 L A 16 SHT 197 HP 18.44 lbf⋅ft
All other modifications 14.75 lbf⋅ft
Use new seals.
expand_moreIntake manifold support
2.0 CDTi with diesel straight-4 2.0 L 168 HP at 4000 RPM, 400 N⋅m at 1750 RPM engine (2015.1–) 7.38 lbf⋅ft
expand_moreAuxiliary assemblies
expand_moreAuxiliary drive belt deflection pulley
All Opel gasoline straight-4 1.6 L A 16 SHT engines 18.44 lbf⋅ft
All Opel gasoline straight-4 1.6 L A 16 XHT engines 18.44 lbf⋅ft
All Opel diesel straight-4 2.0 L A 20 DTR engines 16.23 lbf⋅ft
All other modifications 42.78 lbf⋅ft
expand_moreAuxiliary drive belt tensioner
expand_more1.4 with gasoline straight-4 1.4 L 118 HP at 4800 RPM, 175 N⋅m at 1750 RPM engine (2011.10–)
Lower screws 16.23 lbf⋅ft
Upper screws 40.57 lbf⋅ft
1.6 CDTI with diesel straight-4 1.6 L 118 HP engine (2014.7–) 40.57 lbf⋅ft
1.6 CDTI with diesel straight-4 1.6 L 134 HP engine (2013.2–) 40.57 lbf⋅ft
1.6 SIDI with gasoline straight-4 1.6 L 168 HP engine (2012.12–) 40.57 lbf⋅ft
1.6 SIDI with gasoline straight-4 1.6 L 197 HP engine (2013.7–) 40.57 lbf⋅ft
2.0 BiTurbo CDTI with diesel straight-4 2.0 L 192 HP engine (2013.1–) 16.23 lbf⋅ft
2.0 CDTi with diesel straight-4 2.0 L 168 HP at 4000 RPM, 400 N⋅m at 1750 RPM engine (2015.1–) 16.23 lbf⋅ft
All other modifications 36.88 lbf⋅ft
Air-conditioning compressor 16.23 lbf⋅ft
expand_moreAir-conditioning compressor bracket
All Opel diesel straight-4 2.0 L A 20 DT engines 36.88 lbf⋅ft
All Opel diesel straight-4 2.0 L A 20 DTH engines 36.88 lbf⋅ft
All Opel diesel straight-4 2.0 L A 20 DTL engines 36.88 lbf⋅ft
All Opel diesel straight-4 2.0 L A 20 DTR engines 36.88 lbf⋅ft
All Opel diesel straight-4 2.0 L B 20 DTH engines 42.78 lbf⋅ft
All Opel diesel straight-4 2.0 L Y 20 DTJ engines 36.88 lbf⋅ft
All Opel diesel straight-4 2.0 L Z 20 DTJ engines 36.88 lbf⋅ft
All other modifications 16.23 lbf⋅ft
expand_moreAir-conditioning compressor pressure line
All Opel diesel straight-4 2.0 L A 20 DTR engines 16.23 lbf⋅ft
All other modifications 14.01 lbf⋅ft
expand_moreAlternator
Opel diesel straight-4 2.0 L A 20 DTL 109 HP at 4000 RPM, 260 N⋅m at 1750 RPM 44.25 lbf⋅ft
Opel diesel straight-4 1.6 L B 16 DTJ 118 HP 16.23 lbf⋅ft
Opel diesel straight-4 2.0 L Z 20 DTJ 129 HP at 4000 RPM, 300 N⋅m at 1750 RPM 44.25 lbf⋅ft
Opel diesel straight-4 2.0 L Y 20 DTJ 129 HP at 4000 RPM, 300 N⋅m at 1750 RPM 44.25 lbf⋅ft
Opel diesel straight-4 2.0 L A 20 DT 129 HP at 4000 RPM, 300 N⋅m at 1750 RPM 44.25 lbf⋅ft
Opel diesel straight-4 1.6 L B 16 DTH 134 HP 16.23 lbf⋅ft
Opel diesel straight-4 2.0 L A 20 DTH 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM 44.25 lbf⋅ft
Opel diesel straight-4 2.0 L A 20 DTH 162 HP 44.25 lbf⋅ft
Opel gasoline straight-4 1.6 L A 16 XHT 168 HP 16.23 lbf⋅ft
M10 42.78 lbf⋅ft
M8 16.23 lbf⋅ft
Opel diesel straight-4 2.0 L A 20 DTR 192 HP 44.25 lbf⋅ft
Opel gasoline straight-4 1.6 L A 16 SHT 197 HP 16.23 lbf⋅ft
All other modifications 25.81 lbf⋅ft
expand_moreAlternator pulley
All Opel diesel straight-4 2.0 L A 20 DTR engines 59 lbf⋅ft
Left-hand thread
All other modifications 62.69 lbf⋅ft
expand_moreGenerator bracket
All Opel diesel straight-4 2.0 L B 20 DTH engines 16.23 lbf⋅ft
All other modifications 44.25 lbf⋅ft
Power steering pump bracket 36.88 lbf⋅ft
expand_moreVacuum pump
All Opel gasoline straight-4 1.6 L A 16 SHT engines 7.38 lbf⋅ft
All Opel gasoline straight-4 1.6 L A 16 XHT engines 7.38 lbf⋅ft
All Opel diesel straight-4 1.6 L B 16 DTH engines 18.44 lbf⋅ft
All Opel diesel straight-4 1.6 L B 16 DTJ engines 18.44 lbf⋅ft
At the cylinder head 18.44 lbf⋅ft
expand_moreAll other modifications
First stage 3.69 lbf⋅ft
Replace screws.
Second stage 50°
expand_moreCarburetion
Injection pump drive wheel 36.88 lbf⋅ft
expand_moreExhaust gas return cooler
2.0 CDTi with diesel straight-4 2.0 L 168 HP at 4000 RPM, 400 N⋅m at 1750 RPM engine (2015.1–) 18.44 lbf⋅ft
expand_moreExhaust gas return valve
2.0 CDTi with diesel straight-4 2.0 L 168 HP at 4000 RPM, 400 N⋅m at 1750 RPM engine (2015.1–) 7.38 lbf⋅ft
expand_moreExhaust recirculation pipe
expand_more2.0 CDTi with diesel straight-4 2.0 L 168 HP at 4000 RPM, 400 N⋅m at 1750 RPM engine (2015.1–)
On exhaust manifold 18.44 lbf⋅ft
Otherwise 7.38 lbf⋅ft
expand_moreFuel-distributing pipe
Opel gasoline straight-4 1.8 L A 18 XER 138 HP 5.9 lbf⋅ft
Opel CNG straight-4 1.6 L B 16 XNT 148 HP at 5000 RPM 5.9 lbf⋅ft
Opel CNG straight-4 1.6 L A 16 XNT 148 HP at 5000 RPM, 210 N⋅m at 2300 RPM 5.9 lbf⋅ft
Figure 1. Carburetion, Fuel-distributing pipe.
Figure 1. Carburetion, Fuel-distributing pipe.
Opel gasoline straight-4 1.6 L A 16 XHT 168 HP 7.38 lbf⋅ft
See figure 1.
Opel gasoline straight-4 1.6 L A 16 SHT 197 HP 7.38 lbf⋅ft
See figure 1.
All other modifications 18.44 lbf⋅ft
expand_moreHigh-pressure line
All Opel gasoline straight-4 1.6 L A 16 SHT engines 22.13 lbf⋅ft
All Opel gasoline straight-4 1.6 L A 16 XHT engines 22.13 lbf⋅ft
On high-pressure pump 19.91 lbf⋅ft
On rail 16.96 lbf⋅ft
expand_moreHigh-pressure pump
All Opel gasoline straight-4 1.6 L A 16 SHT engines 8.11 lbf⋅ft
All Opel gasoline straight-4 1.6 L A 16 XHT engines 8.11 lbf⋅ft
All Opel diesel straight-4 2.0 L A 20 DTR engines 14.75 lbf⋅ft
All other modifications 18.44 lbf⋅ft
expand_moreHigh-pressure pump pulley
All Opel diesel straight-4 2.0 L A 20 DTR engines 36.88 lbf⋅ft
All Opel diesel straight-4 1.6 L B 16 DTH engines 47.2 lbf⋅ft
All Opel diesel straight-4 1.6 L B 16 DTJ engines 47.2 lbf⋅ft
All Opel diesel straight-4 2.0 L B 20 DTH engines 59 lbf⋅ft
expand_moreInjection hoses
All Opel gasoline straight-4 1.6 L A 16 SHT engines 3.69 lbf⋅ft
Replace screws.
All Opel gasoline straight-4 1.6 L A 16 XHT engines 3.69 lbf⋅ft
Replace screws.
All Opel diesel straight-4 2.0 L A 20 DTH engines 18.44 lbf⋅ft
On injector 16.96 lbf⋅ft
On rail 16.96 lbf⋅ft
expand_moreAll other modifications
On injector 22.13 lbf⋅ft
On rail 22.13 lbf⋅ft
expand_moreInjection nozzle (injector)
All Opel gasoline straight-4 1.6 L A 16 SHT engines 7.38 lbf⋅ft
See figure 1.
All Opel gasoline straight-4 1.6 L A 16 XHT engines 7.38 lbf⋅ft
See figure 1.
First stage 7.38 lbf⋅ft
Replace screws.
Second stage 60°
First stage 7.38 lbf⋅ft
Replace screws.
Second stage 60°
All other modifications 18.44 lbf⋅ft
expand_moreInjection pump
All Opel diesel straight-4 2.0 L A 20 DTH engines 14.75 lbf⋅ft
All other modifications 18.44 lbf⋅ft
Injection pump pulley 36.88 lbf⋅ft
expand_moreCharging
expand_moreTurbo charger
At the cylinder head 14.75 lbf⋅ft
At the cylinder head 14.75 lbf⋅ft
All Opel CNG straight-4 1.6 L A 16 XNT engines 18.44 lbf⋅ft
At the cylinder head 24.34 lbf⋅ft
On exhaust manifold 22.13 lbf⋅ft
On exhaust manifold 22.13 lbf⋅ft
All Opel CNG straight-4 1.6 L B 16 XNT engines 18.44 lbf⋅ft
All Opel diesel straight-4 2.0 L B 20 DTH engines 22.13 lbf⋅ft
All other modifications 24.34 lbf⋅ft
Turbocharger bracket 18.44 lbf⋅ft
expand_moreTurbocharger coolant feed line
Banjo screws 14.75 lbf⋅ft
Replace sealing rings.
Pressure tube connection 17.7 lbf⋅ft
Use new parts.
Banjo screws 14.75 lbf⋅ft
Replace sealing rings.
Pressure tube connection 17.7 lbf⋅ft
Use new parts.
All Opel diesel straight-4 2.0 L B 20 DTH engines 7.38 lbf⋅ft
All other modifications 18.44 lbf⋅ft
expand_moreTurbocharger coolant return line
Pressure tube connection 17.7 lbf⋅ft
Use new parts.
Pressure tube connection 17.7 lbf⋅ft
Use new parts.
All Opel diesel straight-4 2.0 L B 20 DTH engines 7.38 lbf⋅ft
expand_moreTurbocharger oil feed line
At the turbocharger 18.44 lbf⋅ft
On the engine block 25.81 lbf⋅ft
All other modifications 18.44 lbf⋅ft
Replace sealing rings.
expand_moreTurbocharger oil return line
All Opel gasoline straight-4 1.6 L A 16 SHT engines 7.38 lbf⋅ft
All Opel gasoline straight-4 1.6 L A 16 XHT engines 7.38 lbf⋅ft
On the engine block 7.38 lbf⋅ft
expand_moreAll other modifications
M6 7.38 lbf⋅ft
M8 18.44 lbf⋅ft
expand_moreCooling system
expand_moreCoolant pump
Opel gasoline straight-4 1.4 L A 14 NEL 118 HP at 4800 RPM, 175 N⋅m at 1750 RPM 14.75 lbf⋅ft
Opel gasoline straight-4 1.4 L B 14 NEL 118 HP at 4800 RPM, 175 N⋅m at 1750 RPM 14.75 lbf⋅ft
Opel gasoline straight-4 1.4 L A 14 NET 138 HP 14.75 lbf⋅ft
Opel gasoline straight-4 1.4 L B 14 NET 138 HP 14.75 lbf⋅ft
Opel CNG straight-4 1.6 L B 16 XNT 148 HP at 5000 RPM 5.9 lbf⋅ft
Opel CNG straight-4 1.6 L A 16 XNT 148 HP at 5000 RPM, 210 N⋅m at 2300 RPM 5.9 lbf⋅ft
Opel gasoline straight-4 1.6 L A 16 XHT 168 HP 6.64 lbf⋅ft
Figure 2. Cooling system, Coolant pump, Opel diesel straight-4 2.0 L B 20 DTH 168 HP at 4000 RPM, 400 N⋅m at 1750 RPM.
Figure 2. Cooling system, Coolant pump, Opel diesel straight-4 2.0 L B 20 DTH 168 HP at 4000 RPM, 400 N⋅m at 1750 RPM.
Screws 1 – 7 7.38 lbf⋅ft
See figure 2.
Screws 8 and 9 42.78 lbf⋅ft
Opel gasoline straight-4 1.6 L A 16 SHT 197 HP 6.64 lbf⋅ft
All other modifications 18.44 lbf⋅ft
Replace sealing rings.
expand_moreCoolant pump pulley
Opel gasoline straight-4 1.8 L A 18 XEL 114 HP at 6300 RPM, 175 N⋅m at 3800 RPM 14.75 lbf⋅ft
Opel gasoline straight-4 1.8 L A 18 XEL 118 HP 14.75 lbf⋅ft
Opel gasoline straight-4 1.8 L A 18 XER 138 HP 14.75 lbf⋅ft
Opel CNG straight-4 1.6 L B 16 XNT 148 HP at 5000 RPM 14.75 lbf⋅ft
Opel CNG straight-4 1.6 L A 16 XNT 148 HP at 5000 RPM, 210 N⋅m at 2300 RPM 14.75 lbf⋅ft
Opel gasoline straight-4 1.6 L A 16 XHT 168 HP 6.64 lbf⋅ft
Opel gasoline straight-4 1.6 L A 16 SHT 197 HP 6.64 lbf⋅ft
All other modifications 16.23 lbf⋅ft
expand_moreCoolant thermostat housing
2.0 CDTi with diesel straight-4 2.0 L 168 HP at 4000 RPM, 400 N⋅m at 1750 RPM engine (2015.1–) 7.38 lbf⋅ft
expand_moreCylinder head
expand_moreCamshaft bearing
Opel diesel straight-4 2.0 L A 20 DTL 109 HP at 4000 RPM, 260 N⋅m at 1750 RPM 18.44 lbf⋅ft
Figure 3. Cylinder head, Camshaft bearing, Opel diesel straight-4 1.6 L B 16 DTJ 118 HP.
Figure 3. Cylinder head, Camshaft bearing, Opel diesel straight-4 1.6 L B 16 DTJ 118 HP.
M6 7.38 lbf⋅ft
See figure 3.
M8 18.44 lbf⋅ft
Opel diesel straight-4 2.0 L Y 20 DTJ 129 HP at 4000 RPM, 300 N⋅m at 1750 RPM 18.44 lbf⋅ft
Opel diesel straight-4 2.0 L A 20 DT 129 HP at 4000 RPM, 300 N⋅m at 1750 RPM 18.44 lbf⋅ft
Opel diesel straight-4 2.0 L Z 20 DTJ 129 HP at 4000 RPM, 300 N⋅m at 1750 RPM 18.44 lbf⋅ft
M6 7.38 lbf⋅ft
See figure 3.
M8 18.44 lbf⋅ft
Opel gasoline straight-4 1.6 L A 16 XHT 168 HP 6.64 lbf⋅ft
M6 7.38 lbf⋅ft
See figure 3.
M8 18.44 lbf⋅ft
Opel diesel straight-4 2.0 L A 20 DTR 192 HP 18.44 lbf⋅ft
Opel gasoline straight-4 1.6 L A 16 SHT 197 HP 6.64 lbf⋅ft
All other modifications 5.9 lbf⋅ft
expand_moreCylinder head screws
expand_moreScrews 1-10
Figure 4. Cylinder head, Cylinder head screws, Opel diesel straight-4 1.6 L B 16 DTJ 118 HP, Screws 1-10.
Figure 4. Cylinder head, Cylinder head screws, Opel diesel straight-4 1.6 L B 16 DTJ 118 HP, Screws 1-10.
First stage 36.88 lbf⋅ft
Replace screws. See figure 4.
Second stage 90°
Third stage 90°
Fourth stage 90°
expand_moreScrews 11 – 12
First stage 14.75 lbf⋅ft
Replace screws.
Second stage 45°
expand_moreScrews 1-10
First stage 36.88 lbf⋅ft
Replace screws. See figure 4.
Second stage 90°
Third stage 90°
Fourth stage 90°
expand_moreScrews 11 – 12
First stage 14.75 lbf⋅ft
Replace screws.
Second stage 45°
Figure 5. Cylinder head, Cylinder head screws, Opel gasoline straight-4 1.4 L A 14 NET 138 HP.
Figure 5. Cylinder head, Cylinder head screws, Opel gasoline straight-4 1.4 L A 14 NET 138 HP.
First stage 25.81 lbf⋅ft
Replace screws. See figure 5.
Second stage 180°
Figure 6. Cylinder head, Cylinder head screws, Opel CNG straight-4 1.6 L A 16 XNT 148 HP at 5000 RPM, 210 N⋅m at 2300 RPM.
Figure 6. Cylinder head, Cylinder head screws, Opel CNG straight-4 1.6 L A 16 XNT 148 HP at 5000 RPM, 210 N⋅m at 2300 RPM.
First stage 18.44 lbf⋅ft
Replace screws. See figure 6.
Second stage 90°
Third stage 90°
Fourth stage 90°
Fifth stage 45°
First stage 18.44 lbf⋅ft
Replace screws. See figure 6.
Second stage 90°
Third stage 90°
Fourth stage 90°
Fifth stage 15°
Figure 7. Cylinder head, Cylinder head screws, Opel diesel straight-4 2.0 L B 20 DTH 168 HP at 4000 RPM, 400 N⋅m at 1750 RPM.
Figure 7. Cylinder head, Cylinder head screws, Opel diesel straight-4 2.0 L B 20 DTH 168 HP at 4000 RPM, 400 N⋅m at 1750 RPM.
First stage 47.94 lbf⋅ft
Replace screws. See figure 7.
Second stage 90°
Third stage 90°
Fourth stage 90°
Fifth stage 90°
Figure 8. Cylinder head, Cylinder head screws, Opel gasoline straight-4 1.6 L A 16 SHT 197 HP.
Figure 8. Cylinder head, Cylinder head screws, Opel gasoline straight-4 1.6 L A 16 SHT 197 HP.
First stage 18.44 lbf⋅ft
Replace screws. See figure 8.
Second stage 90°
Third stage 90°
Fourth stage 90°
Fifth stage 15°
expand_moreAll other modifications
expand_moreRibe screws
Figure 9. Cylinder head, Cylinder head screws, All other modifications, Ribe screws.
Figure 9. Cylinder head, Cylinder head screws, All other modifications, Ribe screws.
First stage 14.75 lbf⋅ft
Replace screws. See figure 9.
Second stage 47.94 lbf⋅ft
Third stage 90°
Fourth stage 90°
Fifth stage 90°
expand_moreTorx screws
First stage 14.75 lbf⋅ft
Replace screws.
Second stage 47.94 lbf⋅ft
Third stage 90°
Fourth stage 90°
Fifth stage 90°
Sixth stage 90°
expand_moreValve cover
Figure 10. Cylinder head, Valve cover.
Figure 10. Cylinder head, Valve cover.
Opel diesel straight-4 1.6 L B 16 DTJ 118 HP 7.38 lbf⋅ft
See figure 10.
Opel diesel straight-4 2.0 L Y 20 DTJ 129 HP at 4000 RPM, 300 N⋅m at 1750 RPM 6.64 lbf⋅ft
Opel diesel straight-4 2.0 L A 20 DT 129 HP at 4000 RPM, 300 N⋅m at 1750 RPM 6.64 lbf⋅ft
Opel diesel straight-4 2.0 L Z 20 DTJ 129 HP at 4000 RPM, 300 N⋅m at 1750 RPM 6.64 lbf⋅ft
Opel diesel straight-4 1.6 L B 16 DTH 134 HP 7.38 lbf⋅ft
See figure 10.
Opel CNG straight-4 1.6 L B 16 XNT 148 HP at 5000 RPM 11.06 lbf⋅ft
Opel CNG straight-4 1.6 L A 16 XNT 148 HP at 5000 RPM, 210 N⋅m at 2300 RPM 11.06 lbf⋅ft
Opel diesel straight-4 2.0 L A 20 DTH 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM 18.44 lbf⋅ft
Replace sealing rings.
Opel diesel straight-4 2.0 L A 20 DTH 162 HP 18.44 lbf⋅ft
Replace sealing rings.
Opel gasoline straight-4 1.6 L A 16 XHT 168 HP 7.38 lbf⋅ft
See figure 10.
Opel diesel straight-4 2.0 L B 20 DTH 168 HP at 4000 RPM, 400 N⋅m at 1750 RPM 7.38 lbf⋅ft
See figure 10.
Opel gasoline straight-4 1.6 L A 16 SHT 197 HP 7.38 lbf⋅ft
See figure 10.
All other modifications 5.9 lbf⋅ft
expand_moreEngine block
expand_moreBalance shaft module
expand_more2.0 CDTi with diesel straight-4 2.0 L 168 HP at 4000 RPM, 400 N⋅m at 1750 RPM engine (2015.1–)
expand_moreOn the engine block
First stage 14.75 lbf⋅ft
Replace screws.
Second stage 90°
expand_moreConnecting rod bearing
First stage 25.81 lbf⋅ft
Second stage 45°
Third stage 15°
First stage 18.44 lbf⋅ft
Replace screws.
Second stage 110°
First stage 18.44 lbf⋅ft
Replace screws.
Second stage 110°
First stage 18.44 lbf⋅ft
Second stage 45°
First stage 25.81 lbf⋅ft
Replace screws.
Second stage 45°
Third stage 15°
First stage 33.19 lbf⋅ft
Replace screws.
Second stage 60°
First stage 18.44 lbf⋅ft
Second stage 60°
First stage 33.19 lbf⋅ft
Replace screws.
Second stage 60°
expand_moreAll other modifications
First stage 18.44 lbf⋅ft
Replace screws.
Second stage 60°
expand_moreCrank case bottom half
expand_more2.0 CDTi with diesel straight-4 2.0 L 168 HP at 4000 RPM, 400 N⋅m at 1750 RPM engine (2015.1–)
expand_moreOn the engine block
Figure 11. Engine block, Crank case bottom half, 2.0 CDTi with diesel straight-4 2.0 L 168 HP at 4000 RPM, 400 N⋅m at 1750 RPM engine (2015.1–), On the engine block.
Figure 11. Engine block, Crank case bottom half, 2.0 CDTi with diesel straight-4 2.0 L 168 HP at 4000 RPM, 400 N⋅m at 1750 RPM engine (2015.1–), On the engine block.
M6 7.38 lbf⋅ft
See figure 11.
M8 18.44 lbf⋅ft
expand_moreCrankshaft central screws
Opel diesel straight-4 2.0 L A 20 DTL 109 HP at 4000 RPM, 260 N⋅m at 1750 RPM 250.77 lbf⋅ft
Replace bolts.
Opel diesel straight-4 2.0 L Z 20 DTJ 129 HP at 4000 RPM, 300 N⋅m at 1750 RPM 250.77 lbf⋅ft
Replace screws.
Opel diesel straight-4 2.0 L A 20 DT 129 HP at 4000 RPM, 300 N⋅m at 1750 RPM 250.77 lbf⋅ft
Replace screws.
Opel diesel straight-4 2.0 L Y 20 DTJ 129 HP at 4000 RPM, 300 N⋅m at 1750 RPM 250.77 lbf⋅ft
Replace screws.
First stage 70.07 lbf⋅ft
Replace screws.
Second stage 45°
Third stage 15°
Central screws 250.77 lbf⋅ft
Replace screws.
First stage 184.39 lbf⋅ft
Use new screw.
Second stage 60°
First stage 66.38 lbf⋅ft
Replace screws.
Second stage 75°
Opel diesel straight-4 2.0 L A 20 DTR 192 HP 250.77 lbf⋅ft
Use new screw. (left-hand thread)
First stage 184.39 lbf⋅ft
Use new screw.
Second stage 60°
expand_moreAll other modifications
First stage 110.63 lbf⋅ft
Second stage 45°
Third stage 15°
expand_moreCrankshaft pulley
First stage 36.88 lbf⋅ft
Replace screws.
Second stage 45°
First stage 36.88 lbf⋅ft
Replace screws.
Second stage 45°
First stage 14.75 lbf⋅ft
Replace screws.
Second stage 90°
All other modifications 18.44 lbf⋅ft
expand_moreDrive plate
Opel gasoline straight-4 1.8 L A 18 XER 138 HP 44.25 lbf⋅ft
Opel diesel straight-4 2.0 L A 20 DTH 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM 118.01 lbf⋅ft
Replace screws.
Opel diesel straight-4 2.0 L A 20 DTH 162 HP 118.01 lbf⋅ft
Replace screws.
Opel gasoline straight-4 1.6 L A 16 XHT 168 HP 44.25 lbf⋅ft
First stage 14.75 lbf⋅ft
Second stage 73.76 lbf⋅ft
Third stage 30°
expand_moreAll other modifications
First stage 25.81 lbf⋅ft
Replace screws.
Second stage 30°
Third stage 15°
expand_moreFlywheel
expand_moreD16, D20, and F17 gearboxes
First stage 25.81 lbf⋅ft
Replace screws.
Second stage 30°
Third stage 15°
expand_moreM32 gearbox
First stage 44.25 lbf⋅ft
Replace screws.
Second stage 45°
Third stage 15°
First stage 44.25 lbf⋅ft
Replace screws.
Second stage 45°
First stage 44.25 lbf⋅ft
Replace screws.
Second stage 45°
expand_moreDual-mass flywheel
First stage 44.25 lbf⋅ft
Replace screws.
Second stage 45°
Third stage 15°
First stage 44.25 lbf⋅ft
Replace screws.
Second stage 45°
Third stage 15°
First stage 29.5 lbf⋅ft
Replace screws.
Second stage 60°
First stage 14.75 lbf⋅ft
Replace screws.
Second stage 73.76 lbf⋅ft
Third stage 30°
First stage 29.5 lbf⋅ft
Replace screws.
Second stage 60°
All other modifications 118.01 lbf⋅ft
Replace screws.
expand_moreMain bearing
expand_moreScrews 1 – 10
Figure 12. Engine block, Main bearing, Opel diesel straight-4 1.6 L B 16 DTJ 118 HP, Screws 1 – 10.
Figure 12. Engine block, Main bearing, Opel diesel straight-4 1.6 L B 16 DTJ 118 HP, Screws 1 – 10.
First stage 36.88 lbf⋅ft
Replace screws. See figure 12.
Second stage 90°
Third stage 90°
expand_moreScrews 11 – 21
Fourth stage 25.08 lbf⋅ft
expand_moreScrews 1 – 10
First stage 36.88 lbf⋅ft
Replace screws. See figure 12.
Second stage 90°
Third stage 90°
expand_moreScrews 11 – 21
Fourth stage 25.08 lbf⋅ft
expand_moreM6
First stage 7.38 lbf⋅ft
Replace screws.
Second stage 60°
Third stage 15°
expand_moreM8
First stage 18.44 lbf⋅ft
Replace screws.
Second stage 60°
Third stage 15°
First stage 36.88 lbf⋅ft
Replace screws.
Second stage 45°
Third stage 15°
expand_moreM10
First stage 36.88 lbf⋅ft
Replace screws.
Second stage 120°
Third stage 15°
expand_moreM8
Fourth stage 18.44 lbf⋅ft
expand_moreM10
First stage 36.88 lbf⋅ft
Replace screws.
Second stage 120°
Third stage 15°
expand_moreM8
Fourth stage 18.44 lbf⋅ft
expand_moreAll other modifications
First stage 18.44 lbf⋅ft
Replace screws.
Second stage 100°
expand_moreVibration damper
First stage 70.07 lbf⋅ft
Second stage 45°
Third stage 15°
expand_moreEngine control
expand_moreBottom part of the control unit housing
All Opel gasoline straight-4 1.6 L A 16 SHT engines 7.38 lbf⋅ft
All Opel gasoline straight-4 1.6 L A 16 XHT engines 7.38 lbf⋅ft
Figure 13. Engine control, Bottom part of the control unit housing.
Figure 13. Engine control, Bottom part of the control unit housing.
All Opel diesel straight-4 1.6 L B 16 DTH engines 18.44 lbf⋅ft
See figure 13.
All Opel diesel straight-4 1.6 L B 16 DTJ engines 18.44 lbf⋅ft
See figure 13.
expand_moreCamshaft adjuster
First stage 36.88 lbf⋅ft
Second stage 150°
Third stage 15°
Locking screws 22.13 lbf⋅ft
expand_moreAll other modifications
First stage 36.88 lbf⋅ft
Replace screws and nuts.
Second stage 60°
expand_moreCamshaft drive belt deflection pulley
All Opel CNG straight-4 1.6 L A 16 XNT engines 18.44 lbf⋅ft
Replace screws.
All Opel diesel straight-4 2.0 L A 20 DT engines 36.88 lbf⋅ft
Bottom 36.88 lbf⋅ft
Top 36.88 lbf⋅ft
All Opel CNG straight-4 1.6 L B 16 XNT engines 18.44 lbf⋅ft
Replace screws.
Bottom 18.44 lbf⋅ft
expand_moreExhaust side
Top 42.78 lbf⋅ft
expand_moreIntake-side
Top 42.78 lbf⋅ft
All Opel diesel straight-4 2.0 L Y 20 DTJ engines 36.88 lbf⋅ft
All Opel diesel straight-4 2.0 L Z 20 DTJ engines 36.88 lbf⋅ft
expand_moreAll other modifications
First stage 14.75 lbf⋅ft
Replace screws.
Second stage 120°
Third stage 15°
Camshaft timing chain guide rail 5.9 lbf⋅ft
expand_moreCamshaft timing chain tensioner
2.0 CDTi with diesel straight-4 2.0 L 168 HP at 4000 RPM, 400 N⋅m at 1750 RPM engine (2015.1–) 7.38 lbf⋅ft
Camshaft timing chain tensioning rail 14.75 lbf⋅ft
expand_moreCamshaft timing gear
First stage 36.88 lbf⋅ft
Second stage 88.51 lbf⋅ft
First stage 36.88 lbf⋅ft
Second stage 88.51 lbf⋅ft
All Opel diesel straight-4 1.6 L B 16 DTH engines 18.44 lbf⋅ft
All Opel diesel straight-4 1.6 L B 16 DTJ engines 18.44 lbf⋅ft
expand_moreCentral screws
First stage 22.13 lbf⋅ft
Use new screw.
Second stage 40°
Screws 18.44 lbf⋅ft
Replace screws.
expand_moreAll other modifications
Variant 1 88.51 lbf⋅ft
Drive wheel toothed belt
Variant 2 88.51 lbf⋅ft
Inner screws.
Chain tensioner 5.9 lbf⋅ft
expand_moreControl drive chain guide rail
At the cylinder head 5.16 lbf⋅ft
At the cylinder head 5.16 lbf⋅ft
All Opel diesel straight-4 1.6 L B 16 DTH engines 7.38 lbf⋅ft
All Opel diesel straight-4 1.6 L B 16 DTJ engines 7.38 lbf⋅ft
Control drive chain tensioner 7.38 lbf⋅ft
expand_moreControl drive chain tensioning rail
All Opel gasoline straight-4 1.6 L A 16 SHT engines 14.01 lbf⋅ft
All Opel gasoline straight-4 1.6 L A 16 XHT engines 14.01 lbf⋅ft
M8 18.44 lbf⋅ft
M8 18.44 lbf⋅ft
expand_moreControl drive timing chain slip rail
On the engine block 5.16 lbf⋅ft
On the engine block 5.16 lbf⋅ft
All Opel diesel straight-4 1.6 L B 16 DTH engines 7.38 lbf⋅ft
All Opel diesel straight-4 1.6 L B 16 DTJ engines 7.38 lbf⋅ft
expand_moreInlet camshaft wheel
First stage 36.88 lbf⋅ft
Second stage 60°
Third stage 15°
First stage 36.88 lbf⋅ft
Second stage 60°
First stage 47.94 lbf⋅ft
Use new screw.
Second stage 120135°
expand_moreCentral screws
First stage 22.13 lbf⋅ft
Use new screw.
Second stage 40°
First stage 47.94 lbf⋅ft
Use new screw.
Second stage 120135°
expand_moreAll other modifications
First stage 22.13 lbf⋅ft
Replace screws.
Second stage 52°
Intermediate shaft chain sprocket 18.44 lbf⋅ft
expand_moreOil pump drive chain tensioner
M6 screws 7.38 lbf⋅ft
expand_moreScrews
Tensioning lever 18.44 lbf⋅ft
expand_moreOutlet camshaft wheel
First stage 36.88 lbf⋅ft
Second stage 60°
First stage 36.88 lbf⋅ft
Second stage 60°
Third stage 15°
First stage 47.94 lbf⋅ft
Use new screw.
Second stage 120135°
expand_moreCentral screws
First stage 22.13 lbf⋅ft
Use new screw.
Second stage 40°
First stage 47.94 lbf⋅ft
Use new screw.
Second stage 120135°
expand_moreAll other modifications
First stage 22.13 lbf⋅ft
Replace screws.
Second stage 52°
expand_moreTiming case cover
M6 5.9 lbf⋅ft
M8 25.81 lbf⋅ft
expand_moreToothed belt guard
Opel gasoline straight-4 1.8 L A 18 XER 135 HP at 6300 RPM, 175 N⋅m at 3800 RPM 4.43 lbf⋅ft
On the engine block 7.38 lbf⋅ft
All other modifications 6.64 lbf⋅ft
expand_moreToothed belt guard at the bottom
All Opel diesel straight-4 2.0 L B 20 DTH engines 7.38 lbf⋅ft
All other modifications 4.43 lbf⋅ft
expand_moreToothed belt guard at the top
All Opel diesel straight-4 2.0 L B 20 DTH engines 7.38 lbf⋅ft
All other modifications 4.43 lbf⋅ft
expand_moreToothed belt tensioning roller
expand_moreAll Opel CNG straight-4 1.6 L A 16 XNT engines
First stage 14.75 lbf⋅ft
Second stage 120°
Third stage 15°
First stage 14.75 lbf⋅ft
Replace screws.
Second stage 120°
Third stage 15°
First stage 11.06 lbf⋅ft
Second stage 18.44 lbf⋅ft
Third stage 65°
All other modifications 18.44 lbf⋅ft
expand_moreTop part of control unit housing
M10 25.81 lbf⋅ft
M6 7.38 lbf⋅ft
M10 25.81 lbf⋅ft
M6 7.38 lbf⋅ft
All Opel diesel straight-4 1.6 L B 16 DTH engines 18.44 lbf⋅ft
All Opel diesel straight-4 1.6 L B 16 DTJ engines 18.44 lbf⋅ft
expand_moreEngine lubrication
expand_moreOil cooler
Opel gasoline straight-4 1.8 L A 18 XEL 114 HP at 6300 RPM, 175 N⋅m at 3800 RPM 5.9 lbf⋅ft
Opel gasoline straight-4 1.8 L A 18 XEL 118 HP 5.9 lbf⋅ft
Opel diesel straight-4 1.6 L B 16 DTJ 118 HP 18.44 lbf⋅ft
Opel diesel straight-4 1.6 L B 16 DTH 134 HP 18.44 lbf⋅ft
Opel gasoline straight-4 1.8 L A 18 XER 138 HP 5.9 lbf⋅ft
Opel gasoline straight-4 1.6 L A 16 XHT 168 HP 7.38 lbf⋅ft
expand_moreOn the engine block
M8 18.44 lbf⋅ft
Opel diesel straight-4 2.0 L A 20 DTR 192 HP 36.88 lbf⋅ft
Opel gasoline straight-4 1.6 L A 16 SHT 197 HP 7.38 lbf⋅ft
expand_moreAll other modifications
At the oil filter 7.38 lbf⋅ft
On the engine block 14.75 lbf⋅ft
expand_moreOil drain plug
Opel diesel straight-4 2.0 L A 20 DTL 109 HP at 4000 RPM, 260 N⋅m at 1750 RPM 14.75 lbf⋅ft
Replace sealing rings.
Opel diesel straight-4 1.6 L B 16 DTJ 118 HP 18.44 lbf⋅ft
Opel diesel straight-4 2.0 L Y 20 DTJ 129 HP at 4000 RPM, 300 N⋅m at 1750 RPM 14.75 lbf⋅ft
Replace sealing rings.
Opel diesel straight-4 2.0 L A 20 DT 129 HP at 4000 RPM, 300 N⋅m at 1750 RPM 14.75 lbf⋅ft
Replace sealing rings.
Opel diesel straight-4 2.0 L Z 20 DTJ 129 HP at 4000 RPM, 300 N⋅m at 1750 RPM 14.75 lbf⋅ft
Replace sealing rings.
Opel diesel straight-4 1.6 L B 16 DTH 134 HP 18.44 lbf⋅ft
Opel diesel straight-4 2.0 L A 20 DTH 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM 14.75 lbf⋅ft
Replace sealing rings.
Opel diesel straight-4 2.0 L A 20 DTH 162 HP 14.75 lbf⋅ft
Replace sealing rings.
Opel diesel straight-4 2.0 L B 20 DTH 168 HP at 4000 RPM, 400 N⋅m at 1750 RPM 14.75 lbf⋅ft
Replace sealing rings.
Opel diesel straight-4 2.0 L A 20 DTR 192 HP 14.75 lbf⋅ft
All other modifications 10.33 lbf⋅ft
Replace sealing rings.
expand_moreOil filter
Oil filter cover 18.44 lbf⋅ft
Oil filter cover 18.44 lbf⋅ft
All Opel diesel straight-4 2.0 L A 20 DTR engines 18.44 lbf⋅ft
Oil filter cover 18.44 lbf⋅ft
Replace the O ring.
expand_moreAll other modifications
Oil filter cover 18.44 lbf⋅ft
Oil filter drain plug 7.38 lbf⋅ft
expand_moreOil filter housing
On the engine block 16.23 lbf⋅ft
On the engine block 16.23 lbf⋅ft
expand_moreAll other modifications
Oil filter cover 18.44 lbf⋅ft
expand_moreOil pressure sensor
2.0 CDTi with diesel straight-4 2.0 L 168 HP at 4000 RPM, 400 N⋅m at 1750 RPM engine (2015.1–) 25.81 lbf⋅ft
expand_moreOil pump
All Opel gasoline straight-4 1.6 L A 16 SHT engines 7.38 lbf⋅ft
All Opel gasoline straight-4 1.6 L A 16 XHT engines 7.38 lbf⋅ft
All Opel diesel straight-4 1.6 L B 16 DTH engines 18.44 lbf⋅ft
All Opel diesel straight-4 1.6 L B 16 DTJ engines 18.44 lbf⋅ft
All Opel diesel straight-4 2.0 L B 20 DTH engines 7.38 lbf⋅ft
All other modifications 6.64 lbf⋅ft
expand_moreOil pump chain wheel
First stage 18.44 lbf⋅ft
Use new screw.
Second stage 60°
expand_moreOil sump
At the gearbox 42.78 lbf⋅ft
Figure 14. Engine lubrication, Oil sump, Opel diesel straight-4 1.6 L B 16 DTJ 118 HP.
Figure 14. Engine lubrication, Oil sump, Opel diesel straight-4 1.6 L B 16 DTJ 118 HP.
On the engine block 18.44 lbf⋅ft
See figure 14.
At the gearbox 42.78 lbf⋅ft
On the engine block 18.44 lbf⋅ft
See figure 14.
expand_moreWith automatic gearbox
At the gearbox 42.78 lbf⋅ft
expand_moreWith manual transmission
At the gearbox 29.5 lbf⋅ft
Otherwise 7.38 lbf⋅ft
Replace sealing rings.
At the gearbox 33.19 lbf⋅ft
Otherwise 7.38 lbf⋅ft
At the gearbox 42.78 lbf⋅ft
On the engine block 7.38 lbf⋅ft
Opel diesel straight-4 2.0 L B 20 DTH 168 HP at 4000 RPM, 400 N⋅m at 1750 RPM 7.38 lbf⋅ft
At the gearbox 42.78 lbf⋅ft
On the engine block 7.38 lbf⋅ft
expand_moreAll other modifications
M6 6.64 lbf⋅ft
M8 18.44 lbf⋅ft
expand_moreEngine management
expand_moreCamshaft sensor
Opel diesel straight-4 2.0 L A 20 DTL 109 HP at 4000 RPM, 260 N⋅m at 1750 RPM 6.64 lbf⋅ft
Opel gasoline straight-4 1.8 L A 18 XEL 114 HP at 6300 RPM, 175 N⋅m at 3800 RPM 4.43 lbf⋅ft
Opel diesel straight-4 1.6 L B 16 DTJ 118 HP 7.38 lbf⋅ft
Opel gasoline straight-4 1.8 L A 18 XEL 118 HP 4.43 lbf⋅ft
Opel diesel straight-4 2.0 L Z 20 DTJ 129 HP at 4000 RPM, 300 N⋅m at 1750 RPM 6.64 lbf⋅ft
Opel diesel straight-4 2.0 L A 20 DT 129 HP at 4000 RPM, 300 N⋅m at 1750 RPM 6.64 lbf⋅ft
Opel diesel straight-4 2.0 L Y 20 DTJ 129 HP at 4000 RPM, 300 N⋅m at 1750 RPM 6.64 lbf⋅ft
Opel diesel straight-4 1.6 L B 16 DTH 134 HP 7.38 lbf⋅ft
Opel gasoline straight-4 1.8 L A 18 XER 138 HP 4.43 lbf⋅ft
Opel diesel straight-4 2.0 L A 20 DTH 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM 6.64 lbf⋅ft
Opel diesel straight-4 2.0 L A 20 DTH 162 HP 6.64 lbf⋅ft
Opel gasoline straight-4 1.6 L A 16 XHT 168 HP 7.38 lbf⋅ft
Opel diesel straight-4 2.0 L B 20 DTH 168 HP at 4000 RPM, 400 N⋅m at 1750 RPM 7.38 lbf⋅ft
Opel diesel straight-4 2.0 L A 20 DTR 192 HP 7.38 lbf⋅ft
Opel gasoline straight-4 1.6 L A 16 SHT 197 HP 7.38 lbf⋅ft
All other modifications 5.9 lbf⋅ft
expand_moreCharge air pressure sensor
2.0 CDTi with diesel straight-4 2.0 L 168 HP at 4000 RPM, 400 N⋅m at 1750 RPM engine (2015.1–) 3.69 lbf⋅ft
expand_moreCrankshaft sensor
Exhaust gas temperature sensor 33.19 lbf⋅ft
expand_moreGlow plugs
With pressure sensor 8.11 lbf⋅ft
Otherwise 7.38 lbf⋅ft
With combustion chamber pressure sensor 8.11 lbf⋅ft
Without combustion chamber pressure sensor 7.38 lbf⋅ft
With combustion chamber pressure sensor 8.11 lbf⋅ft
Without combustion chamber pressure sensor 7.38 lbf⋅ft
All Opel diesel straight-4 2.0 L B 20 DTH engines 12.54 lbf⋅ft
All other modifications 7.38 lbf⋅ft
expand_moreKnock sensor
Opel gasoline straight-4 1.8 L A 18 XEL 114 HP at 6300 RPM, 175 N⋅m at 3800 RPM 14.75 lbf⋅ft
Opel gasoline straight-4 1.8 L A 18 XEL 118 HP 14.75 lbf⋅ft
Opel gasoline straight-4 1.8 L A 18 XER 138 HP 14.75 lbf⋅ft
Opel CNG straight-4 1.6 L B 16 XNT 148 HP at 5000 RPM 14.75 lbf⋅ft
Opel CNG straight-4 1.6 L A 16 XNT 148 HP at 5000 RPM, 210 N⋅m at 2300 RPM 14.75 lbf⋅ft
Opel gasoline straight-4 1.6 L A 16 XHT 168 HP 16.23 lbf⋅ft
Opel gasoline straight-4 1.6 L A 16 SHT 197 HP 16.23 lbf⋅ft
All other modifications 18.44 lbf⋅ft
expand_moreLambda sensor
Opel diesel straight-4 2.0 L A 20 DTL 109 HP at 4000 RPM, 260 N⋅m at 1750 RPM 33.19 lbf⋅ft
Opel diesel straight-4 1.6 L B 16 DTJ 118 HP 33.19 lbf⋅ft
Opel diesel straight-4 2.0 L Z 20 DTJ 129 HP at 4000 RPM, 300 N⋅m at 1750 RPM 33.19 lbf⋅ft
Opel diesel straight-4 2.0 L A 20 DT 129 HP at 4000 RPM, 300 N⋅m at 1750 RPM 33.19 lbf⋅ft
Opel diesel straight-4 2.0 L Y 20 DTJ 129 HP at 4000 RPM, 300 N⋅m at 1750 RPM 33.19 lbf⋅ft
Opel diesel straight-4 1.6 L B 16 DTH 134 HP 33.19 lbf⋅ft
Opel diesel straight-4 2.0 L A 20 DTH 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM 33.19 lbf⋅ft
Opel diesel straight-4 2.0 L A 20 DTH 162 HP 33.19 lbf⋅ft
Opel diesel straight-4 2.0 L B 20 DTH 168 HP at 4000 RPM, 400 N⋅m at 1750 RPM 33.19 lbf⋅ft
Opel diesel straight-4 2.0 L A 20 DTR 192 HP 33.19 lbf⋅ft
All other modifications 30.98 lbf⋅ft
expand_moreNOx sensor
2.0 CDTi with diesel straight-4 2.0 L 168 HP at 4000 RPM, 400 N⋅m at 1750 RPM engine (2015.1–) 36.88 lbf⋅ft
expand_moreEngine mounting
expand_moreEngine bracket
On timing case cover 45.73 lbf⋅ft
On timing case cover 45.73 lbf⋅ft
On chassis 45.73 lbf⋅ft
expand_moreOn engine bracket
First stage 36.88 lbf⋅ft
Replace screws.
Second stage 6070°
On chassis 45.73 lbf⋅ft
expand_moreOn engine bracket
First stage 36.88 lbf⋅ft
Replace screws.
Second stage 6070°
On the engine block 42.78 lbf⋅ft
expand_moreAll other modifications
expand_moreAt the bearing pedestal
First stage 36.88 lbf⋅ft
Second stage 44.2551.63 lbf⋅ft
On chassis 45.73 lbf⋅ft
expand_moreEngine mounting
On the engine block 45.73 lbf⋅ft
On the engine block 45.73 lbf⋅ft
On chassis 45.73 lbf⋅ft
expand_moreOn engine bracket
First stage 36.88 lbf⋅ft
Replace screws.
Second stage 6075°
On chassis 45.73 lbf⋅ft
expand_moreOn engine bracket
First stage 36.88 lbf⋅ft
Replace screws.
Second stage 6075°
On chassis 45.73 lbf⋅ft
expand_moreOn engine bracket
First stage 36.88 lbf⋅ft
Replace screws.
Second stage 6075°
expand_moreAll other modifications
First stage 36.88 lbf⋅ft
Bracket on engine mounting
Second stage 6075°
On the engine block 45.73 lbf⋅ft
expand_moreSubframe
On chassis 118.01 lbf⋅ft
expand_moreTorque arm
expand_moreAt the subframe
Front 73.76 lbf⋅ft
Rear 81.13 lbf⋅ft
expand_moreOnto torque support bracket
Rear 73.76 lbf⋅ft
expand_moreAt the gearbox
Front 73.76 lbf⋅ft
expand_moreTorque support bracket
At the gearbox 73.76 lbf⋅ft
expand_moreExhaust system
expand_moreCatalytic converter
Clamps 14.75 lbf⋅ft
Nuts 16.23 lbf⋅ft
Screws 36.88 lbf⋅ft
expand_moreClamps
First stage 4.43 lbf⋅ft
Second stage 18.44 lbf⋅ft
expand_moreClamps
First stage 4.43 lbf⋅ft
Second stage 18.44 lbf⋅ft
Opel gasoline straight-4 1.6 L A 16 XHT 168 HP 42.78 lbf⋅ft
Clamps 11.06 lbf⋅ft
Opel gasoline straight-4 1.6 L A 16 SHT 197 HP 42.78 lbf⋅ft
All other modifications 16.23 lbf⋅ft
Catalytic converter bracket 16.23 lbf⋅ft
Diesel particulate filter 16.23 lbf⋅ft
expand_moreExhaust manifold
Opel diesel straight-4 2.0 L A 20 DTL 109 HP at 4000 RPM, 260 N⋅m at 1750 RPM 14.75 lbf⋅ft
Replace nuts.
First stage 14.75 lbf⋅ft
Replace nuts.
Second stage 14.75 lbf⋅ft
Control tensioner
Third stage 14.75 lbf⋅ft
Control tensioner
Opel diesel straight-4 2.0 L Z 20 DTJ 129 HP at 4000 RPM, 300 N⋅m at 1750 RPM 14.75 lbf⋅ft
Replace nuts.
Opel diesel straight-4 2.0 L A 20 DT 129 HP at 4000 RPM, 300 N⋅m at 1750 RPM 14.75 lbf⋅ft
Replace nuts.
Opel diesel straight-4 2.0 L Y 20 DTJ 129 HP at 4000 RPM, 300 N⋅m at 1750 RPM 14.75 lbf⋅ft
Replace nuts.
First stage 14.75 lbf⋅ft
Replace nuts.
Second stage 14.75 lbf⋅ft
Control tensioner
Third stage 14.75 lbf⋅ft
Control tensioner
Opel diesel straight-4 2.0 L A 20 DTH 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM 18.44 lbf⋅ft
Replace nuts.
Opel diesel straight-4 2.0 L A 20 DTH 162 HP 18.44 lbf⋅ft
Replace nuts.
Opel diesel straight-4 2.0 L B 20 DTH 168 HP at 4000 RPM, 400 N⋅m at 1750 RPM 19.91 lbf⋅ft
Replace nuts.
All other modifications 24.34 lbf⋅ft
expand_moreExhaust manifold heat shields
All Opel gasoline straight-4 1.6 L A 16 SHT engines 7.38 lbf⋅ft
All Opel diesel straight-4 1.6 L B 16 DTH engines 6.64 lbf⋅ft
All Opel diesel straight-4 1.6 L B 16 DTJ engines 6.64 lbf⋅ft
All Opel diesel straight-4 2.0 L B 20 DTH engines 7.38 lbf⋅ft
expand_moreExhaust pipe
On catalytic converter 16.23 lbf⋅ft
Replace nuts.
All Opel CNG straight-4 1.6 L A 16 XNT engines 14.75 lbf⋅ft
All Opel diesel straight-4 2.0 L A 20 DT engines 12.54 lbf⋅ft
All Opel diesel straight-4 2.0 L A 20 DTL engines 12.54 lbf⋅ft
All Opel CNG straight-4 1.6 L B 16 XNT engines 14.75 lbf⋅ft
All Opel diesel straight-4 2.0 L Y 20 DTJ engines 12.54 lbf⋅ft
All Opel diesel straight-4 2.0 L Z 20 DTJ engines 12.54 lbf⋅ft
All other modifications 16.23 lbf⋅ft
Use new seals.
expand_moreExhaust pipe rear
expand_more1.6 SIDI with gasoline straight-4 1.6 L 197 HP engine (2013.7–)
Clamps 22.13 lbf⋅ft
expand_moreParticle filter bracket
expand_moreM10
First stage 44.25 lbf⋅ft
Second stage 3045°
M8 16.23 lbf⋅ft
expand_moreFuel supply
expand_moreFuel filter housing
2.0 CDTi with diesel straight-4 2.0 L 168 HP at 4000 RPM, 400 N⋅m at 1750 RPM engine (2015.1–) 7.38 lbf⋅ft
expand_moreFuel lines
All Opel diesel straight-4 2.0 L A 20 DTH engines 14.01 lbf⋅ft
Low-pressure side 7.38 lbf⋅ft
expand_moreIgnition system
expand_moreSpark plugs
Opel gasoline straight-4 1.6 L A 16 XHT 168 HP 12.54 lbf⋅ft
Opel gasoline straight-4 1.6 L A 16 SHT 197 HP 12.54 lbf⋅ft
All other modifications 18.44 lbf⋅ft
expand_moreStart system
expand_moreStarter
Opel diesel straight-4 2.0 L A 20 DTL 109 HP at 4000 RPM, 260 N⋅m at 1750 RPM 16.23 lbf⋅ft
Opel diesel straight-4 1.6 L B 16 DTJ 118 HP 16.23 lbf⋅ft
Opel diesel straight-4 2.0 L Y 20 DTJ 129 HP at 4000 RPM, 300 N⋅m at 1750 RPM 16.23 lbf⋅ft
Opel diesel straight-4 2.0 L Z 20 DTJ 129 HP at 4000 RPM, 300 N⋅m at 1750 RPM 16.23 lbf⋅ft
Opel diesel straight-4 2.0 L A 20 DT 129 HP at 4000 RPM, 300 N⋅m at 1750 RPM 16.23 lbf⋅ft
Opel diesel straight-4 1.6 L B 16 DTH 134 HP 16.23 lbf⋅ft
Opel diesel straight-4 2.0 L A 20 DTH 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM 16.23 lbf⋅ft
Opel diesel straight-4 2.0 L A 20 DTH 162 HP 16.23 lbf⋅ft
Opel gasoline straight-4 1.6 L A 16 XHT 168 HP 16.23 lbf⋅ft
Opel diesel straight-4 2.0 L B 20 DTH 168 HP at 4000 RPM, 400 N⋅m at 1750 RPM 16.23 lbf⋅ft
Screws 16.23 lbf⋅ft
Stud screws 16.23 lbf⋅ft
Opel gasoline straight-4 1.6 L A 16 SHT 197 HP 16.23 lbf⋅ft
All other modifications 18.44 lbf⋅ft

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2015 Opel Zafira MPV user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Opel warranty policy for your region. In some regions DIY service may invalidate your warranty.

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Opel Zafira MPV service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2015 Opel Zafira MPV you're not only saving money, but also also improving your technical skills and learning something new.

Opel Zafira MPV Tourer C model years

Units:
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