1.7 CDTI with diesel straight-4 1.7 L 123 HP engine (2008.1–)
7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
expand_moreToothed belt tensioning roller
1.7 CDTI with diesel straight-4 1.7 L 123 HP engine (2008.1–)
36.14 lbf⋅ft36.14 lbf⋅ft49 N⋅m
expand_moreEngine lubrication
expand_moreOil drain plug
expand_more1.7 CDTI with diesel straight-4 1.7 L 123 HP engine (2008.1–)
Engine oil
14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
expand_moreOil filter housing
expand_more1.7 CDTI with diesel straight-4 1.7 L 123 HP engine (2008.1–)
Oil filter cover
18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
expand_moreOil sump
expand_more1.7 CDTI with diesel straight-4 1.7 L 123 HP engine (2008.1–)
At the gearbox
29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Oil sump lower part
7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Oil sump top part
7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
expand_moreEngine management
expand_moreCamshaft sensor
1.7 CDTI with diesel straight-4 1.7 L 123 HP engine (2008.1–)
7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
expand_moreCharge air pressure sensor
1.7 CDTI with diesel straight-4 1.7 L 123 HP engine (2008.1–)
3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
expand_moreCrankshaft sensor
1.7 CDTI with diesel straight-4 1.7 L 123 HP engine (2008.1–)
7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
expand_moreGlow plugs
1.7 CDTI with diesel straight-4 1.7 L 123 HP engine (2008.1–)
10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m
expand_moreEngine mounting
expand_moreSubframe
First stage
66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m
Replace screws.
Second stage
45°45°45°
Third stage
15°15°15°
expand_moreSubframe stiffening plate
First stage
66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m
Replace screws.
Second stage
45°45°45°
Third stage
15°15°15°
expand_moreTorque arm
expand_moreAt the subframe
Bottom
40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
Replace nuts.
expand_moreAt the gearbox
Bottom
40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
expand_moreTorque support bracket
expand_more1.7 CDTI with diesel straight-4 1.7 L 123 HP engine (2008.1–)
expand_moreAt the gearbox
Front
59 lbf⋅ft59 lbf⋅ft80 N⋅m
Rear
59 lbf⋅ft59 lbf⋅ft80 N⋅m
expand_moreExhaust system
expand_moreCatalytic converter
expand_more1.7 CDTI with diesel straight-4 1.7 L 123 HP engine (2008.1–)
At the turbocharger
33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
expand_moreExhaust manifold
expand_more1.7 CDTI with diesel straight-4 1.7 L 123 HP engine (2008.1–)
expand_moreScrews, bottom
First stage
50.89 lbf⋅ft50.89 lbf⋅ft69 N⋅m
helically from the inside out
expand_moreTop screws
Second stage
50.89 lbf⋅ft50.89 lbf⋅ft69 N⋅m
Replace screws and nuts.
expand_moreStart system
expand_moreStarter
expand_more1.7 CDTI with diesel straight-4 1.7 L 123 HP engine (2008.1–)
At the gearbox
44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
On the engine block
28.03 lbf⋅ft28.03 lbf⋅ft38 N⋅m
Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2008 Opel Zafira Box Van user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.
Before doing any DIY service please check your insurance policy and Opel warranty policy for your region. In some regions DIY service may invalidate your warranty.
DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Opel Zafira Box Van service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.
Doing basic service for your 2008 Opel Zafira Box Van you're not only saving money, but also also improving your technical skills and learning something new.
2008 Opel Zafira Box Van generations
In 2008 Opel offered 2 generations of the Zafira Box Van. Engine fastener tightening specifications may vary in different generations. Be sure that you are looking at the rigt modification.