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Condition Value
expand_moreAir intake system
Intake manifold 7.38 lbf⋅ft
Tighten the screws cross-wise from inside to outside.
expand_moreAuxiliary assemblies
Auxiliary drive belt deflection pulley 32.45 lbf⋅ft
Auxiliary drive belt tensioner 18.44 lbf⋅ft
Air-conditioning compressor bracket 32.45 lbf⋅ft
expand_moreAlternator
expand_more2.3 CDTI [RWD] with diesel straight-4 2.3 L 123 HP at 3500 RPM engine (2010.5–)
At the bracket 18.44 lbf⋅ft
All other modifications 18.44 lbf⋅ft
Generator bracket 32.45 lbf⋅ft
Power steering pump bracket 32.45 lbf⋅ft
Servo pump pulley 7.38 lbf⋅ft
Servo steering pump 15.49 lbf⋅ft
Vacuum pump 11.06 lbf⋅ft
expand_moreCarburetion
Exhaust gas return cooler 18.44 lbf⋅ft
Exhaust gas return valve 18.44 lbf⋅ft
Exhaust recirculation pipe 18.44 lbf⋅ft
Fuel-distributing pipe 18.44 lbf⋅ft
High-pressure line 23.6 lbf⋅ft
Replace high-pressure line.
expand_moreHigh-pressure pump drive wheel
First stage 29.5 lbf⋅ft
Second stage 34°
High-pressure pump pulley 51.63 lbf⋅ft
Injection nozzle (injector) 22.13 lbf⋅ft
expand_moreCharging
Charge air pipes 4.06 lbf⋅ft
expand_moreTurbo charger
expand_more2.3 CDTI [RWD] with diesel straight-4 2.3 L 123 HP at 3500 RPM engine (2010.5–)
On exhaust manifold 20.65 lbf⋅ft
expand_moreAll other modifications
expand_moreAt the exhaust manifold
First stage 8.85 lbf⋅ft
Replace nuts.
Second stage 20.65 lbf⋅ft
Turbocharger bracket 18.44 lbf⋅ft
expand_moreTurbocharger oil feed line
At the turbocharger 7.38 lbf⋅ft
On the engine block 11.8 lbf⋅ft
expand_moreTurbocharger oil return line
At the turbocharger 7.38 lbf⋅ft
expand_moreCooling system
Coolant pump 18.44 lbf⋅ft
Coolant pump pulley 15.49 lbf⋅ft
Coolant thermostat housing 7.38 lbf⋅ft
Fan wheel 36.88 lbf⋅ft
expand_moreCylinder head
Camshaft bearing 7.38 lbf⋅ft
expand_moreCylinder head screws
expand_more2.3 CDTI [RWD] with diesel straight-4 2.3 L 123 HP at 3500 RPM engine (2010.5–)
Figure 1. Cylinder head, Cylinder head screws, 2.3 CDTI [RWD] with diesel straight-4 2.3 L 123 HP at 3500 RPM engine (2010.5–).
Figure 1. Cylinder head, Cylinder head screws, 2.3 CDTI [RWD] with diesel straight-4 2.3 L 123 HP at 3500 RPM engine (2010.5–).
expand_moreFirst stage
See figure 1.
First step 3.69 lbf⋅ft
Second step 22.13 lbf⋅ft
Second stage 300°
expand_moreAll other modifications
Figure 2. Cylinder head, Cylinder head screws, All other modifications.
Figure 2. Cylinder head, Cylinder head screws, All other modifications.
First stage 3.69 lbf⋅ft
Replace screws. See figure 2.
Second stage 22.13 lbf⋅ft
Third stage 294306°
expand_moreEngine block
expand_moreConnecting rod bearing
expand_more2.3 CDTI FWD with diesel straight-4 2.3 L 123 HP engine (2010.5–)
First stage 18.44 lbf⋅ft
Second stage 4961°
expand_more2.3 CDTI [RWD] with diesel straight-4 2.3 L 123 HP at 3500 RPM engine (2010.5–)
First stage 18.44 lbf⋅ft
Second stage 55°
expand_moreAll other modifications
First stage 18.44 lbf⋅ft
Replace screws.
Second stage 55°
Crankcase ventilation 7.38 lbf⋅ft
expand_moreCrankshaft central screws
First stage 36.88 lbf⋅ft
Replace screws.
Second stage 85°
Engine block closure screws 18.44 lbf⋅ft
expand_moreFlywheel
First stage 18.44 lbf⋅ft
Replace screws.
Second stage 3951°
expand_moreMain bearing
expand_more2.3 CDTI [RWD] with diesel straight-4 2.3 L 123 HP at 3500 RPM engine (2010.5–)
First stage 14.75 lbf⋅ft
Second stage 70°
expand_moreAll other modifications
First stage 14.75 lbf⋅ft
Replace screws.
Second stage 6476°
expand_moreEngine control
Camshaft timing chain guide rail 18.44 lbf⋅ft
Replace screws.
expand_moreCamshaft timing chain slip rail
First stage 3.69 lbf⋅ft
Second stage 18.44 lbf⋅ft
Camshaft timing chain tensioning rail 18.44 lbf⋅ft
Replace screws.
Chain tensioner 7.38 lbf⋅ft
expand_moreInlet camshaft wheel
expand_more2.3 CDTI [RWD] with diesel straight-4 2.3 L 123 HP at 3500 RPM engine (2010.5–)
First stage 14.75 lbf⋅ft
Second stage 35°
expand_moreAll other modifications
First stage 14.75 lbf⋅ft
Second stage 2941°
expand_moreOutlet camshaft wheel
expand_more2.3 CDTI [RWD] with diesel straight-4 2.3 L 123 HP at 3500 RPM engine (2010.5–)
First stage 7.38 lbf⋅ft
Second stage 40°
expand_moreAll other modifications
First stage 7.38 lbf⋅ft
Second stage 3446°
expand_moreTiming case cover
expand_moreAll other modifications
Figure 3. Engine control, Timing case cover, All other modifications.
Figure 3. Engine control, Timing case cover, All other modifications.
First stage 3.69 lbf⋅ft
See figure 3.
expand_moreM6
Second stage 11.8 lbf⋅ft
expand_moreM8
Second stage 13.28 lbf⋅ft
expand_moreEngine lubrication
Oil drain plug 36.88 lbf⋅ft
Replace sealing rings.
expand_moreOil filter
Oil filter cover 18.44 lbf⋅ft
Replace the O ring.
expand_moreOil filter housing
expand_moreOn the engine block
First stage 3.69 lbf⋅ft
Second stage 18.44 lbf⋅ft
Oil pressure sensor 29.5 lbf⋅ft
expand_moreOil pump
2.3 CDTI [RWD] with diesel straight-4 2.3 L 123 HP at 3500 RPM engine (2010.5–) 18.44 lbf⋅ft
2.3 CDTI [RWD] with diesel straight-4 2.3 L 123 HP at 3500 RPM engine (2010.5–) 18.44 lbf⋅ft
2.3 CDTI [RWD] with diesel straight-4 2.3 L 123 HP engine (2010.5–) 18.44 lbf⋅ft
2.3 CDTI [RWD] with diesel straight-4 2.3 L 123 HP engine (2010.5–) 18.44 lbf⋅ft
expand_moreAll other modifications
First stage 3.69 lbf⋅ft
Second stage 18.44 lbf⋅ft
Figure 4. Engine lubrication.
Figure 4. Engine lubrication.
Oil sump 11.8 lbf⋅ft
See figure 4.
expand_moreEngine management
Camshaft sensor 7.38 lbf⋅ft
Crankshaft sensor 7.38 lbf⋅ft
expand_moreExhaust gas temperature sensor
2.3 CDTI FWD with diesel straight-4 2.3 L 123 HP at 3500 RPM engine (2010.5–) 22.1329.5 lbf⋅ft
2.3 CDTI FWD with diesel straight-4 2.3 L 123 HP engine (2010.5–) 22.1329.5 lbf⋅ft
2.3 CDTI FWD with diesel straight-4 2.3 L 123 HP engine (2010.5–) 22.1329.5 lbf⋅ft
2.3 CDTI FWD with diesel straight-4 2.3 L 123 HP engine (2010.5–) 22.1329.5 lbf⋅ft
2.3 CDTI FWD with diesel straight-4 2.3 L 123 HP engine (2010.5–) 22.1329.5 lbf⋅ft
2.3 CDTI FWD with diesel straight-4 2.3 L 99 HP at 3500 RPM engine (2010.5–) 22.1329.5 lbf⋅ft
2.3 CDTI FWD with diesel straight-4 2.3 L 99 HP at 3500 RPM engine (2010.5–) 22.1329.5 lbf⋅ft
2.3 CDTI FWD with diesel straight-4 2.3 L 99 HP at 3500 RPM, 285 N⋅m engine (2010.5–) 22.1329.5 lbf⋅ft
All other modifications 22.13 lbf⋅ft
Glow plugs 13.28 lbf⋅ft
expand_moreLambda sensor
2.3 CDTI [RWD] with diesel straight-4 2.3 L 123 HP at 3500 RPM engine (2010.5–) 29.5 lbf⋅ft
2.3 CDTI [RWD] with diesel straight-4 2.3 L 123 HP at 3500 RPM engine (2010.5–) 29.5 lbf⋅ft
2.3 CDTI [RWD] with diesel straight-4 2.3 L 123 HP engine (2010.5–) 29.5 lbf⋅ft
2.3 CDTI [RWD] with diesel straight-4 2.3 L 123 HP engine (2010.5–) 29.5 lbf⋅ft
All other modifications 32.45 lbf⋅ft
expand_moreEngine mounting
expand_moreEngine bracket
expand_more2.3 CDTI FWD with diesel straight-4 2.3 L 123 HP engine (2010.5–)
expand_moreScrews 1 – 5
Figure 5. Engine mounting, Engine bracket, 2.3 CDTI FWD with diesel straight-4 2.3 L 123 HP engine (2010.5–), Screws 1 – 5.
Figure 5. Engine mounting, Engine bracket, 2.3 CDTI FWD with diesel straight-4 2.3 L 123 HP engine (2010.5–), Screws 1 – 5.
First stage 22.13 lbf⋅ft
See figure 5.
Second stage 4860°
Screws 6 18.44 lbf⋅ft
expand_moreAll other modifications
expand_moreAt the gearbox
Left 45.73 lbf⋅ft
Rear 77.44 lbf⋅ft
Right 77.44 lbf⋅ft
expand_moreEngine mounting
On chassis 77.44 lbf⋅ft
On engine bracket 77.44 lbf⋅ft
expand_moreSubframe
expand_moreOn chassis
Front 162.26 lbf⋅ft
Replace screws.
Rear 221.27 lbf⋅ft
Replace screws.
expand_moreTorque arm
At the subframe 59 lbf⋅ft
At the gearbox 36.88 lbf⋅ft
expand_moreTorque support bracket
expand_more2.3 CDTI FWD with diesel straight-4 2.3 L 123 HP engine (2010.5–)
On the engine block 45.73 lbf⋅ft
All other modifications 45.73 lbf⋅ft
expand_moreExhaust system
expand_moreCatalytic converter bracket
At the subframe 15.49 lbf⋅ft
Diesel particulate filter 15.49 lbf⋅ft
Replace nuts.
Differential pressure sensor lines 15.49 lbf⋅ft
expand_moreExhaust manifold
expand_more2.3 CDTI [RWD] with diesel straight-4 2.3 L 123 HP at 3500 RPM engine (2010.5–)
Nuts 22.13 lbf⋅ft
Threaded screws 6.64 lbf⋅ft
expand_moreAll other modifications
At the cylinder head 22.13 lbf⋅ft
Replace nuts.
expand_moreExhaust manifold heat shields
2.3 CDTI FWD with diesel straight-4 2.3 L 123 HP at 3500 RPM engine (2010.5–) 15.49 lbf⋅ft
2.3 CDTI FWD with diesel straight-4 2.3 L 123 HP engine (2010.5–) 15.49 lbf⋅ft
2.3 CDTI FWD with diesel straight-4 2.3 L 123 HP engine (2010.5–) 15.49 lbf⋅ft
2.3 CDTI FWD with diesel straight-4 2.3 L 123 HP engine (2010.5–) 15.49 lbf⋅ft
2.3 CDTI FWD with diesel straight-4 2.3 L 123 HP engine (2010.5–) 15.49 lbf⋅ft
2.3 CDTI FWD with diesel straight-4 2.3 L 99 HP at 3500 RPM engine (2010.5–) 7.388.85 lbf⋅ft
2.3 CDTI FWD with diesel straight-4 2.3 L 99 HP at 3500 RPM engine (2010.5–) 7.388.85 lbf⋅ft
2.3 CDTI FWD with diesel straight-4 2.3 L 99 HP at 3500 RPM, 285 N⋅m engine (2010.5–) 7.388.85 lbf⋅ft
2.3 CDTI [RWD] with diesel straight-4 2.3 L 99 HP at 3500 RPM engine (2010.5–) 7.388.85 lbf⋅ft
2.3 CDTI [RWD] with diesel straight-4 2.3 L 99 HP at 3500 RPM engine (2010.5–) 7.388.85 lbf⋅ft
All other modifications 18.44 lbf⋅ft
Exhaust pipe 15.49 lbf⋅ft
expand_moreExhaust pipe bracket
2.3 CDTI FWD with diesel straight-4 2.3 L 99 HP at 3500 RPM engine (2010.5–) 18.44 lbf⋅ft
2.3 CDTI FWD with diesel straight-4 2.3 L 99 HP at 3500 RPM engine (2010.5–) 18.44 lbf⋅ft
2.3 CDTI FWD with diesel straight-4 2.3 L 99 HP at 3500 RPM, 285 N⋅m engine (2010.5–) 18.44 lbf⋅ft
All other modifications 15.49 lbf⋅ft
Exhaust pipe rear 11.06 lbf⋅ft
Particle filter bracket 15.49 lbf⋅ft
expand_moreStart system
Starter 32.45 lbf⋅ft

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2011 Opel Movano Chassis user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Opel warranty policy for your region. In some regions DIY service may invalidate your warranty.

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Opel Movano Chassis service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2011 Opel Movano Chassis you're not only saving money, but also also improving your technical skills and learning something new.

Opel Movano Chassis B model years

Units:
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