2011 Opel Movano Chassis engine fastener tightening specifications

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Condition	Value

expand_moreAir intake system


Intake manifold	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Tighten the screws cross-wise from inside to outside.

expand_moreAuxiliary assemblies


Auxiliary drive belt deflection pulley	32.45 lbf⋅ft32.45 lbf⋅ft44 N⋅m
Auxiliary drive belt tensioner	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Air-conditioning compressor bracket	32.45 lbf⋅ft32.45 lbf⋅ft44 N⋅m

expand_moreAlternator

expand_more2.3 CDTI [RWD] with diesel straight-4 2.3 L 123 HP at 3500 RPM engine (2010.5–)


At the bracket	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


Generator bracket	32.45 lbf⋅ft32.45 lbf⋅ft44 N⋅m
Power steering pump bracket	32.45 lbf⋅ft32.45 lbf⋅ft44 N⋅m
Servo pump pulley	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Servo steering pump	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m
Vacuum pump	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreCarburetion


Exhaust gas return cooler	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Exhaust gas return valve	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Exhaust recirculation pipe	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Fuel-distributing pipe	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
High-pressure line	23.6 lbf⋅ft23.6 lbf⋅ft32 N⋅m
Replace high-pressure line.

expand_moreHigh-pressure pump drive wheel


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Second stage	34°34°34°


High-pressure pump pulley	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m
Injection nozzle (injector)	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreCharging


Charge air pipes	4.06 lbf⋅ft4.06 lbf⋅ft5.5 N⋅m

expand_moreTurbo charger

expand_more2.3 CDTI [RWD] with diesel straight-4 2.3 L 123 HP at 3500 RPM engine (2010.5–)


On exhaust manifold	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m

expand_moreAll other modifications

expand_moreAt the exhaust manifold


First stage	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Replace nuts.
Second stage	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m


Turbocharger bracket	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreTurbocharger oil feed line


At the turbocharger	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
On the engine block	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m

expand_moreTurbocharger oil return line


At the turbocharger	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCooling system


Coolant pump	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Coolant pump pulley	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m
Coolant thermostat housing	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Fan wheel	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_moreCylinder head


Camshaft bearing	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCylinder head screws

expand_more2.3 CDTI [RWD] with diesel straight-4 2.3 L 123 HP at 3500 RPM engine (2010.5–)

Figure 1. Cylinder head, Cylinder head screws, 2.3 CDTI [RWD] with diesel straight-4 2.3 L 123 HP at 3500 RPM engine (2010.5–).

expand_moreFirst stage
See figure 1.


First step	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Second step	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m


Second stage	300°300°300°

expand_moreAll other modifications

Figure 2. Cylinder head, Cylinder head screws, All other modifications.


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Replace screws. See figure 2.
Second stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Third stage	294–306°294–306°294–306°

expand_moreEngine block

expand_moreConnecting rod bearing

expand_more2.3 CDTI FWD with diesel straight-4 2.3 L 123 HP engine (2010.5–)


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Second stage	49–61°49–61°49–61°

expand_more2.3 CDTI [RWD] with diesel straight-4 2.3 L 123 HP at 3500 RPM engine (2010.5–)


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Second stage	55°55°55°

expand_moreAll other modifications


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace screws.
Second stage	55°55°55°


Crankcase ventilation	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCrankshaft central screws


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws.
Second stage	85°85°85°


Engine block closure screws	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreFlywheel


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace screws.
Second stage	39–51°39–51°39–51°

expand_moreMain bearing

expand_more2.3 CDTI [RWD] with diesel straight-4 2.3 L 123 HP at 3500 RPM engine (2010.5–)


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	70°70°70°

expand_moreAll other modifications


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws.
Second stage	64–76°64–76°64–76°

expand_moreEngine control


Camshaft timing chain guide rail	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace screws.

expand_moreCamshaft timing chain slip rail


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Second stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


Camshaft timing chain tensioning rail	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace screws.
Chain tensioner	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreInlet camshaft wheel

expand_more2.3 CDTI [RWD] with diesel straight-4 2.3 L 123 HP at 3500 RPM engine (2010.5–)


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	35°35°35°

expand_moreAll other modifications


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	29–41°29–41°29–41°

expand_moreOutlet camshaft wheel

expand_more2.3 CDTI [RWD] with diesel straight-4 2.3 L 123 HP at 3500 RPM engine (2010.5–)


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Second stage	40°40°40°

expand_moreAll other modifications


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Second stage	34–46°34–46°34–46°

expand_moreTiming case cover

expand_moreAll other modifications

Figure 3. Engine control, Timing case cover, All other modifications.


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
See figure 3.

expand_moreM6


Second stage	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m

expand_moreM8


Second stage	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m

expand_moreEngine lubrication


Oil drain plug	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace sealing rings.

expand_moreOil filter


Oil filter cover	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace the O ring.

expand_moreOil filter housing

expand_moreOn the engine block


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Second stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


Oil pressure sensor	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreOil pump


2.3 CDTI [RWD] with diesel straight-4 2.3 L 123 HP at 3500 RPM engine (2010.5–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
2.3 CDTI [RWD] with diesel straight-4 2.3 L 123 HP at 3500 RPM engine (2010.5–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
2.3 CDTI [RWD] with diesel straight-4 2.3 L 123 HP engine (2010.5–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
2.3 CDTI [RWD] with diesel straight-4 2.3 L 123 HP engine (2010.5–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll other modifications


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Second stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


Oil sump	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m
See figure 4.

expand_moreEngine management


Camshaft sensor	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Crankshaft sensor	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreExhaust gas temperature sensor


2.3 CDTI FWD with diesel straight-4 2.3 L 123 HP at 3500 RPM engine (2010.5–)	22.13–29.5 lbf⋅ft22.13–29.5 lbf⋅ft30–40 N⋅m
2.3 CDTI FWD with diesel straight-4 2.3 L 123 HP engine (2010.5–)	22.13–29.5 lbf⋅ft22.13–29.5 lbf⋅ft30–40 N⋅m
2.3 CDTI FWD with diesel straight-4 2.3 L 123 HP engine (2010.5–)	22.13–29.5 lbf⋅ft22.13–29.5 lbf⋅ft30–40 N⋅m
2.3 CDTI FWD with diesel straight-4 2.3 L 123 HP engine (2010.5–)	22.13–29.5 lbf⋅ft22.13–29.5 lbf⋅ft30–40 N⋅m
2.3 CDTI FWD with diesel straight-4 2.3 L 123 HP engine (2010.5–)	22.13–29.5 lbf⋅ft22.13–29.5 lbf⋅ft30–40 N⋅m
2.3 CDTI FWD with diesel straight-4 2.3 L 99 HP at 3500 RPM engine (2010.5–)	22.13–29.5 lbf⋅ft22.13–29.5 lbf⋅ft30–40 N⋅m
2.3 CDTI FWD with diesel straight-4 2.3 L 99 HP at 3500 RPM engine (2010.5–)	22.13–29.5 lbf⋅ft22.13–29.5 lbf⋅ft30–40 N⋅m
2.3 CDTI FWD with diesel straight-4 2.3 L 99 HP at 3500 RPM, 285 N⋅m engine (2010.5–)	22.13–29.5 lbf⋅ft22.13–29.5 lbf⋅ft30–40 N⋅m
All other modifications	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m


Glow plugs	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m

expand_moreLambda sensor


2.3 CDTI [RWD] with diesel straight-4 2.3 L 123 HP at 3500 RPM engine (2010.5–)	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
2.3 CDTI [RWD] with diesel straight-4 2.3 L 123 HP at 3500 RPM engine (2010.5–)	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
2.3 CDTI [RWD] with diesel straight-4 2.3 L 123 HP engine (2010.5–)	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
2.3 CDTI [RWD] with diesel straight-4 2.3 L 123 HP engine (2010.5–)	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
All other modifications	32.45 lbf⋅ft32.45 lbf⋅ft44 N⋅m

expand_moreEngine mounting

expand_moreEngine bracket

expand_more2.3 CDTI FWD with diesel straight-4 2.3 L 123 HP engine (2010.5–)

expand_moreScrews 1 – 5

Figure 5. Engine mounting, Engine bracket, 2.3 CDTI FWD with diesel straight-4 2.3 L 123 HP engine (2010.5–), Screws 1 – 5.


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
See figure 5.
Second stage	48–60°48–60°48–60°


Screws 6	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll other modifications

expand_moreAt the gearbox


Left	45.73 lbf⋅ft45.73 lbf⋅ft62 N⋅m


Rear	77.44 lbf⋅ft77.44 lbf⋅ft105 N⋅m
Right	77.44 lbf⋅ft77.44 lbf⋅ft105 N⋅m

expand_moreEngine mounting


On chassis	77.44 lbf⋅ft77.44 lbf⋅ft105 N⋅m
On engine bracket	77.44 lbf⋅ft77.44 lbf⋅ft105 N⋅m

expand_moreSubframe

expand_moreOn chassis


Front	162.26 lbf⋅ft162.26 lbf⋅ft220 N⋅m
Replace screws.
Rear	221.27 lbf⋅ft221.27 lbf⋅ft300 N⋅m
Replace screws.

expand_moreTorque arm


At the subframe	59 lbf⋅ft59 lbf⋅ft80 N⋅m
At the gearbox	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_moreTorque support bracket

expand_more2.3 CDTI FWD with diesel straight-4 2.3 L 123 HP engine (2010.5–)


On the engine block	45.73 lbf⋅ft45.73 lbf⋅ft62 N⋅m


All other modifications	45.73 lbf⋅ft45.73 lbf⋅ft62 N⋅m

expand_moreExhaust system

expand_moreCatalytic converter bracket


At the subframe	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m


Diesel particulate filter	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m
Replace nuts.
Differential pressure sensor lines	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m

expand_moreExhaust manifold

expand_more2.3 CDTI [RWD] with diesel straight-4 2.3 L 123 HP at 3500 RPM engine (2010.5–)


Nuts	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Threaded screws	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreAll other modifications


At the cylinder head	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Replace nuts.

expand_moreExhaust manifold heat shields


2.3 CDTI FWD with diesel straight-4 2.3 L 123 HP at 3500 RPM engine (2010.5–)	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m
2.3 CDTI FWD with diesel straight-4 2.3 L 123 HP engine (2010.5–)	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m
2.3 CDTI FWD with diesel straight-4 2.3 L 123 HP engine (2010.5–)	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m
2.3 CDTI FWD with diesel straight-4 2.3 L 123 HP engine (2010.5–)	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m
2.3 CDTI FWD with diesel straight-4 2.3 L 123 HP engine (2010.5–)	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m
2.3 CDTI FWD with diesel straight-4 2.3 L 99 HP at 3500 RPM engine (2010.5–)	7.38–8.85 lbf⋅ft7.38–8.85 lbf⋅ft10–12 N⋅m
2.3 CDTI FWD with diesel straight-4 2.3 L 99 HP at 3500 RPM engine (2010.5–)	7.38–8.85 lbf⋅ft7.38–8.85 lbf⋅ft10–12 N⋅m
2.3 CDTI FWD with diesel straight-4 2.3 L 99 HP at 3500 RPM, 285 N⋅m engine (2010.5–)	7.38–8.85 lbf⋅ft7.38–8.85 lbf⋅ft10–12 N⋅m
2.3 CDTI [RWD] with diesel straight-4 2.3 L 99 HP at 3500 RPM engine (2010.5–)	7.38–8.85 lbf⋅ft7.38–8.85 lbf⋅ft10–12 N⋅m
2.3 CDTI [RWD] with diesel straight-4 2.3 L 99 HP at 3500 RPM engine (2010.5–)	7.38–8.85 lbf⋅ft7.38–8.85 lbf⋅ft10–12 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


Exhaust pipe	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m

expand_moreExhaust pipe bracket


2.3 CDTI FWD with diesel straight-4 2.3 L 99 HP at 3500 RPM engine (2010.5–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
2.3 CDTI FWD with diesel straight-4 2.3 L 99 HP at 3500 RPM engine (2010.5–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
2.3 CDTI FWD with diesel straight-4 2.3 L 99 HP at 3500 RPM, 285 N⋅m engine (2010.5–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All other modifications	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m


Exhaust pipe rear	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Particle filter bracket	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m

expand_moreStart system


Starter	32.45 lbf⋅ft32.45 lbf⋅ft44 N⋅m

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2011 Opel Movano Chassis user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Opel warranty policy for your region. In some regions DIY service may invalidate your warranty.

Maintenance Items

Engine Fastener Tightening Specifications
Front Suspension Fastener Tightening Specifications
Rear Suspension Fastener Tightening Specifications
Transmission Fastener Tightening Specifications

Service Intervals

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Opel Movano Chassis service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2011 Opel Movano Chassis you're not only saving money, but also also improving your technical skills and learning something new.

2011 Opel Movano Chassis B Engine Fastener Tightening Specifications

Table of Contents

Conquer your fears and never give up!

Opel Movano Chassis B model years

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