2004 Opel Movano Chassis A2 Engine Fastener Tightening Specifications
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Condition | Value |
---|
G9U 750 engine | 8.85 lbf⋅ft |
Opel diesel straight-4 3.0 L ZD3 202 134 HP at 3600 RPM, 320 N⋅m at 1800 RPM | 16.23 lbf⋅ft |
Opel diesel straight-4 3.0 L ZD3 200 134 HP at 3600 RPM, 320 N⋅m at 1800 RPM | 16.23 lbf⋅ft |
G9T 750 engine | 8.85 lbf⋅ft |
All other modifications | 8.85 lbf⋅ft |
Opel diesel straight-4 2.5 L G9U 754 113 HP | 32.45 lbf⋅ft |
Opel diesel straight-4 2.5 L G9U 750 113 HP | 32.45 lbf⋅ft |
Opel diesel straight-4 2.5 L G9U 724 113 HP | 32.45 lbf⋅ft |
Opel diesel straight-4 2.5 L G9U 720 113 HP | 32.45 lbf⋅ft |
Opel diesel straight-4 3.0 L ZD3 202 134 HP at 3600 RPM, 320 N⋅m at 1800 RPM | 40.57 lbf⋅ft |
Opel diesel straight-4 3.0 L ZD3 200 134 HP at 3600 RPM, 320 N⋅m at 1800 RPM | 40.57 lbf⋅ft |
Without air-conditioning system | 32.45 lbf⋅ft |
Opel diesel straight-4 2.5 L G9U 754 98 HP | 32.45 lbf⋅ft |
All other modifications | 22.13 lbf⋅ft |
All Opel diesel straight-4 3.0 L ZD3 200 engines | 19.18 lbf⋅ft |
All Opel diesel straight-4 3.0 L ZD3 202 engines | 19.18 lbf⋅ft |
All other modifications | 15.49 lbf⋅ft |
Auxiliary drive belt tensioner | 15.49 lbf⋅ft |
All Opel diesel straight-4 3.0 L ZD3 200 engines | 33.19 lbf⋅ft |
All Opel diesel straight-4 3.0 L ZD3 202 engines | 33.19 lbf⋅ft |
All other modifications | 15.49 lbf⋅ft |
Air-conditioning compressor bracket | 33.19 lbf⋅ft |
Air-conditioning compressor pressure line | 5.9 lbf⋅ft |
Lower screws | 33.19 lbf⋅ft |
Upper screws | 16.23 lbf⋅ft |
All other modifications | 15.49 lbf⋅ft |
Generator bracket | 22.13 lbf⋅ft |
2.5 DTi with diesel straight-4 2.5 L 98 HP engine (2003.10–) | 15.49 lbf⋅ft |
All Opel diesel straight-4 3.0 L ZD3 200 engines | 8.11 lbf⋅ft |
All Opel diesel straight-4 3.0 L ZD3 202 engines | 8.11 lbf⋅ft |
All other modifications | 7.38 lbf⋅ft |
Opel diesel straight-4 2.5 L G9U 750 113 HP | 15.49 lbf⋅ft |
Opel diesel straight-4 2.5 L G9U 754 113 HP | 15.49 lbf⋅ft |
Opel diesel straight-4 2.5 L G9U 720 113 HP | 15.49 lbf⋅ft |
Opel diesel straight-4 2.5 L G9U 724 113 HP | 15.49 lbf⋅ft |
Opel diesel straight-4 3.0 L ZD3 200 134 HP at 3600 RPM, 320 N⋅m at 1800 RPM | 16.23 lbf⋅ft |
Opel diesel straight-4 3.0 L ZD3 202 134 HP at 3600 RPM, 320 N⋅m at 1800 RPM | 16.23 lbf⋅ft |
Opel diesel straight-4 2.5 L G9U 754 98 HP | 15.49 lbf⋅ft |
All other modifications | 7.38 lbf⋅ft |
Opel diesel straight-4 3.0 L ZD3 202 134 HP at 3600 RPM, 320 N⋅m at 1800 RPM | 16.23 lbf⋅ft |
Opel diesel straight-4 3.0 L ZD3 200 134 HP at 3600 RPM, 320 N⋅m at 1800 RPM | 16.23 lbf⋅ft |
All other modifications | 16.96 lbf⋅ft |
G9U 750 engine | 18.44 lbf⋅ft |
Otherwise | 16.96 lbf⋅ft |
Opel diesel straight-4 2.2 L G9T 720 89 HP | 16.96 lbf⋅ft |
Opel diesel straight-4 2.2 L G9T 750 89 HP | 16.96 lbf⋅ft |
Opel diesel straight-4 2.2 L G9T 722 89 HP at 3650 RPM, 260 N⋅m at 1500 RPM | 16.96 lbf⋅ft |
G9U 750 engine | 18.44 lbf⋅ft |
Otherwise | 16.96 lbf⋅ft |
All other modifications | 18.44 lbf⋅ft |
High-pressure pump pulley | 66.38 lbf⋅ft |
On injector | 18.44 lbf⋅ft |
Otherwise | 19.91 lbf⋅ft |
All Opel diesel straight-4 3.0 L ZD3 200 engines | 17.7 lbf⋅ft |
All Opel diesel straight-4 3.0 L ZD3 202 engines | 17.7 lbf⋅ft |
First stage | 4.43 lbf⋅ft |
Second stage | 360° |
Front side | 4.43 lbf⋅ft |
High-pressure pump | 22.13 lbf⋅ft |
Nuts | 73.76 lbf⋅ft |
Screws | 28.03 lbf⋅ft |
All Opel diesel straight-4 3.0 L ZD3 200 engines | 22.13 lbf⋅ft |
All Opel diesel straight-4 3.0 L ZD3 202 engines | 22.13 lbf⋅ft |
All other modifications | 20.65 lbf⋅ft |
Nuts | 35.4 lbf⋅ft |
30 mm screws | 19.18 lbf⋅ft |
80 mm screws | 19.18 lbf⋅ft |
85 mm screws | 35.4 lbf⋅ft |
All other modifications | 7.38 lbf⋅ft |
Coolant pump pulley | 8.11 lbf⋅ft |
Radiator mounting | 15.49 lbf⋅ft |
First stage | 8.85 lbf⋅ft |
Second stage | 15.49 lbf⋅ft |
Rocker bridge | 9.59 lbf⋅ft |
Valve cover | 8.85 lbf⋅ft |
All Opel diesel straight-4 3.0 L ZD3 200 engines | 59 lbf⋅ft |
All Opel diesel straight-4 3.0 L ZD3 202 engines | 59 lbf⋅ft |
First stage | 18.44 lbf⋅ft |
Second stage | 49–61° |
All Opel diesel straight-4 3.0 L ZD3 200 engines | 280.27 lbf⋅ft |
All Opel diesel straight-4 3.0 L ZD3 202 engines | 280.27 lbf⋅ft |
First stage | 36.88 lbf⋅ft |
Second stage | 84–96° |
First stage | 18.44 lbf⋅ft |
Replace screws. | |
Second stage | 32.45–41.3 lbf⋅ft |
First stage | 14.75 lbf⋅ft |
Second stage | 32.45–41.3 lbf⋅ft |
All Opel diesel straight-4 3.0 L ZD3 200 engines | 125.39 lbf⋅ft |
All Opel diesel straight-4 3.0 L ZD3 202 engines | 125.39 lbf⋅ft |
First stage | 14.75 lbf⋅ft |
Second stage | 39–51° |
First stage | 14.75 lbf⋅ft |
Second stage | 140–160° |
Camshaft drive belt deflection pulley | 22.13 lbf⋅ft |
Camshaft timing chain guide rail | 12.54 lbf⋅ft |
Camshaft timing chain tensioning rail | 12.54 lbf⋅ft |
Camshaft timing gear | 44.25 lbf⋅ft |
Chain tensioner | 19.18 lbf⋅ft |
Control drive chain tensioning rail | 12.54 lbf⋅ft |
Inlet camshaft wheel | 7.38 lbf⋅ft |
Outlet camshaft wheel | 7.38 lbf⋅ft |
Timing case cover | 19.18 lbf⋅ft |
Use sealant. | |
Toothed belt guard | 7.38 lbf⋅ft |
Toothed belt guard at the bottom | 7.38 lbf⋅ft |
Toothed belt guard at the top | 18.44 lbf⋅ft |
Toothed belt tensioning roller | 18.44 lbf⋅ft |
Toothed belt tightener | 18.44 lbf⋅ft |
G9U 750 engine | 18.44 lbf⋅ft |
Opel diesel straight-4 3.0 L ZD3 202 134 HP at 3600 RPM, 320 N⋅m at 1800 RPM | 25.08 lbf⋅ft |
Opel diesel straight-4 3.0 L ZD3 200 134 HP at 3600 RPM, 320 N⋅m at 1800 RPM | 25.08 lbf⋅ft |
G9T 720 and G9T 722 engines | 16.23 lbf⋅ft |
G9T 750 engine | 18.44 lbf⋅ft |
G9U 750 engine | 18.44 lbf⋅ft |
All other modifications | 13.28 lbf⋅ft |
Oil filter cover | 18.44 lbf⋅ft |
On the engine block | 18.44 lbf⋅ft |
At the turbocharger | 16.23 lbf⋅ft |
On the engine block | 16.23 lbf⋅ft |
At the turbocharger | 11.06 lbf⋅ft |
At the turbocharger | 16.23 lbf⋅ft |
At the turbocharger | 5.9 lbf⋅ft |
At the turbocharger | 11.06 lbf⋅ft |
At the turbocharger | 5.9 lbf⋅ft |
Oil pump | 18.44 lbf⋅ft |
First stage | 3.69 lbf⋅ft |
Second stage | 6.64 lbf⋅ft |
Camshaft sensor | 7.38 lbf⋅ft |
Crankshaft sensor | 16.23 lbf⋅ft |
G9U 750 engine | 8.11 lbf⋅ft |
Otherwise | 11.06 lbf⋅ft |
Opel diesel straight-4 3.0 L ZD3 200 134 HP at 3600 RPM, 320 N⋅m at 1800 RPM | 12.54 lbf⋅ft |
Opel diesel straight-4 3.0 L ZD3 202 134 HP at 3600 RPM, 320 N⋅m at 1800 RPM | 12.54 lbf⋅ft |
G9T 720 and G9T 722 engines | 11.06 lbf⋅ft |
G9T 750 engine | 8.11 lbf⋅ft |
All other modifications | 8.11 lbf⋅ft |
On the engine block | 18.44 lbf⋅ft |
Right | 62.69 lbf⋅ft |
Nuts on the chassis | 62.69 lbf⋅ft |
Replace screws. | |
Screws on the chassis | 62.69 lbf⋅ft |
Replace screws. | |
Screws on the engine bracket | 44.25 lbf⋅ft |
Replace screws. |
At the turbocharger | 16.23 lbf⋅ft |
On the engine block | 33.19 lbf⋅ft |
All other modifications | 15.49 lbf⋅ft |
G9U 750 engine | 22.13 lbf⋅ft |
Opel diesel straight-4 3.0 L ZD3 202 134 HP at 3600 RPM, 320 N⋅m at 1800 RPM | 30.98 lbf⋅ft |
Opel diesel straight-4 3.0 L ZD3 200 134 HP at 3600 RPM, 320 N⋅m at 1800 RPM | 30.98 lbf⋅ft |
G9T 750 engine | 22.13 lbf⋅ft |
Otherwise | 19.91 lbf⋅ft |
All other modifications | 22.13 lbf⋅ft |
All other modifications | 19.91 lbf⋅ft |
All Opel diesel straight-4 3.0 L ZD3 200 engines | 25.81 lbf⋅ft |
All Opel diesel straight-4 3.0 L ZD3 202 engines | 25.81 lbf⋅ft |
All other modifications | 32.45 lbf⋅ft |
Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2004 Opel Movano Chassis user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.
Before doing any DIY service please check your insurance policy and Opel warranty policy for your region. In some regions DIY service may invalidate your warranty.
Table of Contents
- Air Conditioning Compressor Oil Capacity
- Air Conditioning Refrigerant Capacity
- Brake Fluid Capacity
- Cooling Fluid Capacity
- Engine Oil Capacity
- Fluid and Lubricant Specifications
- Manual Transmission Oil Capacity
- Brake System Specifications
- Chassis Specifications
- Cooling System Specifications
- Electrical System Specifications
- Emission
- Engine Fastener Tightening Specifications
- Front Suspension Fastener Tightening Specifications
- Rear Suspension Fastener Tightening Specifications
- Transmission Fastener Tightening Specifications
Conquer your fears and never give up!
DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Opel Movano Chassis service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.
Doing basic service for your 2004 Opel Movano Chassis you're not only saving money, but also also improving your technical skills and learning something new.