2003 Opel Movano Chassis engine fastener tightening specifications

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Condition	Value

expand_moreAir intake system

expand_moreIntake manifold

expand_moreAll Opel diesel straight-4 2.2 L G9T 720 engines


G9T 750 engine	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m

expand_moreAll Opel diesel straight-4 2.5 L G9U 754 engines


G9U 750 engine	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m


All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAuxiliary assemblies


Auxiliary drive belt deflection pulley	32.45 lbf⋅ft32.45 lbf⋅ft44 N⋅m
Auxiliary drive belt tensioner	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m

expand_moreAir-conditioning compressor


All other modifications	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m


Alternator	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m
Generator bracket	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Hydraulic lines at the servo-steering pump	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m
Servo pump pulley	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Servo steering pump	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m
Vacuum pump	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreCarburetion

expand_moreFuel-distributing pipe


All Opel diesel straight-4 2.2 L G9T 720 engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All Opel diesel straight-4 2.2 L G9T 722 engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All Opel diesel straight-4 2.2 L G9T 750 engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreAll other modifications


G9U 750 engine	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Otherwise	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m


High-pressure pump pulley	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m

expand_moreInjection hoses

expand_moreAll other modifications


On injector	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Otherwise	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m

expand_moreInjection nozzle (injector)

expand_moreAll other modifications

expand_moreFlywheel side


First stage	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
Second stage	360°360°360°


Front side	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m

expand_moreInjection pump


High-pressure pump	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreCharging


Turbo charger	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m

expand_moreCooling system

expand_moreCoolant pump


All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m


Coolant pump pulley	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Radiator mounting	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m

expand_moreCylinder head


Camshaft bearing	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m

expand_moreCylinder head screws

expand_moreAll other modifications

Figure 1. Cylinder head, Cylinder head screws, All other modifications.


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Replace screws. See figure 1.
Second stage	294–306°294–306°294–306°


Rocker bridge	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m

expand_moreValve cover


All other modifications	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m

expand_moreEngine block

expand_moreConnecting rod bearing

expand_moreAll other modifications


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Second stage	49–61°49–61°49–61°

expand_moreCrankshaft central screws

expand_moreAll other modifications


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Second stage	84–96°84–96°84–96°

expand_moreFlywheel

expand_moreAll Opel diesel straight-4 2.2 L G9T 720 engines

expand_moreG9T 720 and G9T 722 engines


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace screws.
Second stage	32.45–41.3 lbf⋅ft32.45–41.3 lbf⋅ft44–56 N⋅m

expand_moreG9T 750 engine


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	32.45–41.3 lbf⋅ft32.45–41.3 lbf⋅ft44–56 N⋅m

expand_moreAll other modifications


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	39–51°39–51°39–51°

expand_moreMain bearing


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	140–160°140–160°140–160°

expand_moreEngine control


Camshaft drive belt deflection pulley	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Camshaft timing gear	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Inlet camshaft wheel	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Outlet camshaft wheel	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreToothed belt guard


All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreToothed belt tensioning roller


All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreEngine lubrication

expand_moreOil drain plug

expand_moreAll Opel diesel straight-4 2.2 L G9T 720 engines


G9T 720 and G9T 722 engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
G9T 750 engine	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll Opel diesel straight-4 2.5 L G9U 754 engines


G9U 750 engine	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


All other modifications	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m


Oil filter housing	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreOil lines

expand_moreAll Opel diesel straight-4 2.2 L G9T 720 engines

expand_moreOil feed lines


At the turbocharger	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreAll other modifications

expand_moreOil feed lines


At the turbocharger	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreReturn line


At the turbocharger	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m


Oil pump	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreOil sump


All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreEngine management


Camshaft sensor	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreGlow plugs

expand_moreAll Opel diesel straight-4 2.2 L G9T 720 engines


G9T 720 and G9T 722 engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
G9T 750 engine	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m

expand_moreAll other modifications


G9U 750 engine	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m
Otherwise	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreEngine mounting

expand_moreEngine bracket


On the engine block	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreEngine mounting

expand_moreAll other modifications


Nuts on the chassis	62.69 lbf⋅ft62.69 lbf⋅ft85 N⋅m
Replace screws.
Screws on the chassis	62.69 lbf⋅ft62.69 lbf⋅ft85 N⋅m
Replace screws.
Screws on the engine bracket	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Replace screws.

expand_moreExhaust system


Catalytic converter	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m

expand_moreExhaust manifold

expand_moreAll Opel diesel straight-4 2.2 L G9T 720 engines


G9T 750 engine	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Otherwise	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m

expand_moreAll other modifications


G9U 750 engine	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreExhaust pipe


All other modifications	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m

expand_moreStart system


Starter	32.45 lbf⋅ft32.45 lbf⋅ft44 N⋅m

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2003 Opel Movano Chassis user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Opel warranty policy for your region. In some regions DIY service may invalidate your warranty.

Maintenance Items

Engine Fastener Tightening Specifications
Front Suspension Fastener Tightening Specifications
Rear Suspension Fastener Tightening Specifications
Transmission Fastener Tightening Specifications

Service Intervals

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Opel Movano Chassis service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2003 Opel Movano Chassis you're not only saving money, but also also improving your technical skills and learning something new.

2003 Opel Movano Chassis generations

In 2003 Opel offered 2 generations of the Movano Chassis. Engine fastener tightening specifications may vary in different generations. Be sure that you are looking at the rigt modification.

2003 Opel Movano Chassis A Engine Fastener Tightening Specifications

Table of Contents

Conquer your fears and never give up!

2003 Opel Movano Chassis generations

A2

Opel Movano Chassis A model years

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