1999 Opel Movano Box Van engine fastener tightening specifications

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Condition	Value

expand_moreAir intake system

expand_moreIntake manifold


All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAuxiliary assemblies


Auxiliary drive belt deflection pulley	32.45 lbf⋅ft32.45 lbf⋅ft44 N⋅m
Auxiliary drive belt tensioner	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m

expand_moreAir-conditioning compressor


All Opel diesel straight-4 2.5 L S8U 770 engines	32.45 lbf⋅ft32.45 lbf⋅ft44 N⋅m
All Opel diesel straight-4 2.5 L S8U 772 engines	32.45 lbf⋅ft32.45 lbf⋅ft44 N⋅m
All Opel diesel straight-4 2.8 L S9W 700 engines	32.45 lbf⋅ft32.45 lbf⋅ft44 N⋅m
All Opel diesel straight-4 2.8 L S9W 702 engines	32.45 lbf⋅ft32.45 lbf⋅ft44 N⋅m
All other modifications	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m

expand_moreAir-conditioning compressor pressure line


All Opel diesel straight-4 2.8 L S9W 700 engines	32.45 lbf⋅ft32.45 lbf⋅ft44 N⋅m
All Opel diesel straight-4 2.8 L S9W 702 engines	32.45 lbf⋅ft32.45 lbf⋅ft44 N⋅m
All other modifications	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreAlternator


All other modifications	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m


Generator bracket	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Hydraulic lines at the servo-steering pump	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m
Servo pump pulley	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreServo steering pump


All other modifications	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m


Vacuum pump	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreCarburetion

expand_moreFuel-distributing pipe


All other modifications	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreHigh-pressure pump pulley


All other modifications	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m

expand_moreInjection hoses


All Opel diesel straight-4 2.5 L S8U 770 engines	24.34 lbf⋅ft24.34 lbf⋅ft33 N⋅m
All Opel diesel straight-4 2.5 L S8U 772 engines	24.34 lbf⋅ft24.34 lbf⋅ft33 N⋅m
All Opel diesel straight-4 2.8 L S9W 700 engines	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
All Opel diesel straight-4 2.8 L S9W 702 engines	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreAll other modifications


On injector	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Otherwise	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m

expand_moreInjection nozzle (injector)


All Opel diesel straight-4 2.5 L S8U 770 engines	32.45 lbf⋅ft32.45 lbf⋅ft44 N⋅m
All Opel diesel straight-4 2.5 L S8U 772 engines	32.45 lbf⋅ft32.45 lbf⋅ft44 N⋅m
All Opel diesel straight-4 2.8 L S9W 700 engines	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
All Opel diesel straight-4 2.8 L S9W 702 engines	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m

expand_moreAll other modifications

expand_moreFlywheel side


First stage	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
Second stage	360°360°360°


Front side	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m

expand_moreInjection pump

expand_moreAll other modifications


High-pressure pump	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreCharging

expand_moreTurbo charger


All other modifications	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m


Turbocharger bracket	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m
Turbocharger oil feed line	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Replace sealing rings.
Turbocharger oil return line	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Replace sealing rings.

expand_moreCooling system

expand_moreCoolant pump


All Opel diesel straight-4 2.8 L S9W 700 engines	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
All Opel diesel straight-4 2.8 L S9W 702 engines	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m


Coolant pump pulley	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Radiator mounting	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m

expand_moreCylinder head

expand_moreCamshaft bearing


All other modifications	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m

expand_moreCylinder head screws

expand_moreAll Opel diesel straight-4 2.5 L S8U 770 engines

Figure 1. Cylinder head, Cylinder head screws, Opel diesel straight-4 2.5 L S8U 770.


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Replace screws. See figure 1.
Second stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Third stage	180°180°180°

expand_moreAll Opel diesel straight-4 2.8 L S9W 702 engines


First stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Replace screws. See figure 1.
Second stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Control tensioner
Third stage	160–200°160–200°160–200°

expand_moreAll other modifications

Figure 2. Cylinder head, Cylinder head screws, All other modifications.


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Replace screws. See figure 2.
Second stage	294–306°294–306°294–306°


Rocker bridge	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m

expand_moreValve cover


All Opel diesel straight-4 2.8 L S9W 700 engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Opel diesel straight-4 2.8 L S9W 702 engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All other modifications	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m

expand_moreEngine block

expand_moreConnecting rod bearing

expand_moreAll Opel diesel straight-4 2.5 L S8U 770 engines


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Second stage	63°63°63°

expand_moreAll Opel diesel straight-4 2.8 L S9W 702 engines


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Second stage	63°63°63°

expand_moreAll other modifications


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Second stage	49–61°49–61°49–61°

expand_moreCrankshaft central screws


All Opel diesel straight-4 2.5 L S8U 770 engines	147.51 lbf⋅ft147.51 lbf⋅ft200 N⋅m
All Opel diesel straight-4 2.5 L S8U 772 engines	147.51 lbf⋅ft147.51 lbf⋅ft200 N⋅m
All Opel diesel straight-4 2.8 L S9W 700 engines	147.51 lbf⋅ft147.51 lbf⋅ft200 N⋅m
All Opel diesel straight-4 2.8 L S9W 702 engines	147.51 lbf⋅ft147.51 lbf⋅ft200 N⋅m

expand_moreAll other modifications


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Second stage	84–96°84–96°84–96°

expand_moreFlywheel


All Opel diesel straight-4 2.5 L S8U 770 engines	88.51 lbf⋅ft88.51 lbf⋅ft120 N⋅m
Replace screws.
All Opel diesel straight-4 2.5 L S8U 772 engines	88.51 lbf⋅ft88.51 lbf⋅ft120 N⋅m
Replace screws.

expand_moreAll Opel diesel straight-4 2.8 L S9W 702 engines


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Second stage	90°90°90°

expand_moreMain bearing

expand_moreAll other modifications


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	140–160°140–160°140–160°

expand_moreEngine control

expand_moreCamshaft drive belt deflection pulley


All other modifications	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreCamshaft timing gear


All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


Inlet camshaft wheel	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Outlet camshaft wheel	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreToothed belt guard


All Opel diesel straight-4 2.8 L S9W 700 engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Opel diesel straight-4 2.8 L S9W 702 engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreToothed belt tensioning roller


All Opel diesel straight-4 2.5 L S8U 770 engines	30.24 lbf⋅ft30.24 lbf⋅ft41 N⋅m
All Opel diesel straight-4 2.5 L S8U 772 engines	30.24 lbf⋅ft30.24 lbf⋅ft41 N⋅m
All Opel diesel straight-4 2.8 L S9W 700 engines	30.24 lbf⋅ft30.24 lbf⋅ft41 N⋅m
All Opel diesel straight-4 2.8 L S9W 702 engines	30.24 lbf⋅ft30.24 lbf⋅ft41 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreEngine lubrication

expand_moreOil drain plug


All other modifications	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m

expand_moreOil filter housing


Oil filter cover	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
On the engine block	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreOil lines

expand_moreAll other modifications

expand_moreOil feed lines


At the turbocharger	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m


Oil pump	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreOil sump


All Opel diesel straight-4 2.5 L S8U 770 engines	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m
All Opel diesel straight-4 2.5 L S8U 772 engines	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m
All Opel diesel straight-4 2.8 L S9W 700 engines	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
All Opel diesel straight-4 2.8 L S9W 702 engines	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreEngine management


Camshaft sensor	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreGlow plugs


All other modifications	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreEngine mounting

expand_moreEngine bracket


On the engine block	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreEngine mounting

expand_moreAll Opel diesel straight-4 2.5 L S8U 770 engines

expand_moreRight


Central screws	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m


Otherwise	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_moreAll Opel diesel straight-4 2.8 L S9W 702 engines


Central screws	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m

expand_moreOn chassis


Right	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_moreAll other modifications


Nuts on the chassis	62.69 lbf⋅ft62.69 lbf⋅ft85 N⋅m
Replace screws.
Screws on the chassis	62.69 lbf⋅ft62.69 lbf⋅ft85 N⋅m
Replace screws.
Screws on the engine bracket	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Replace screws.

expand_moreExhaust system

expand_moreCatalytic converter


All other modifications	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m

expand_moreExhaust manifold


All Opel diesel straight-4 2.5 L S8U 770 engines	14.01 lbf⋅ft14.01 lbf⋅ft19 N⋅m
All Opel diesel straight-4 2.5 L S8U 772 engines	14.01 lbf⋅ft14.01 lbf⋅ft19 N⋅m
All Opel diesel straight-4 2.8 L S9W 700 engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Opel diesel straight-4 2.8 L S9W 702 engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreExhaust pipe


All Opel diesel straight-4 2.5 L S8U 770 engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Opel diesel straight-4 2.5 L S8U 772 engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Opel diesel straight-4 2.8 L S9W 700 engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Opel diesel straight-4 2.8 L S9W 702 engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All other modifications	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m


Primary catalytic converter	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
Replace sealing rings.

expand_moreStart system


Starter	32.45 lbf⋅ft32.45 lbf⋅ft44 N⋅m

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 1999 Opel Movano Box Van user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Opel warranty policy for your region. In some regions DIY service may invalidate your warranty.

Maintenance Items

Engine Fastener Tightening Specifications
Front Suspension Fastener Tightening Specifications
Rear Suspension Fastener Tightening Specifications
Transmission Fastener Tightening Specifications

Service Intervals

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Opel Movano Box Van service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 1999 Opel Movano Box Van you're not only saving money, but also also improving your technical skills and learning something new.

1999 Opel Movano Box Van A Engine Fastener Tightening Specifications

Table of Contents

Conquer your fears and never give up!

Opel Movano Box Van A model years

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