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Condition Value
expand_moreAir intake system
expand_moreIntake manifold
1.0 with gasoline straight-3 1.0 L 59 HP at 5600 RPM, 88 N⋅m at 3800 RPM engine (2006.7–) 7.38 lbf⋅ft
1.2 with gasoline straight-4 1.2 L 79 HP engine (2006.7–) 7.38 lbf⋅ft
1.3 CDTI with diesel straight-4 1.2 L 74 HP at 4000 RPM, 180 N⋅m at 1750 RPM engine (2006.7–) 18.44 lbf⋅ft
1.3 CDTI with diesel straight-4 1.2 L 74 HP engine (2006.7–) 18.44 lbf⋅ft
1.3 CDTI with diesel straight-4 1.2 L 89 HP engine (2006.7–) 18.44 lbf⋅ft
1.4 LPG with gasoline straight-4 1.4 L 89 HP at 5600 RPM, 125 N⋅m at 4000 RPM engine (2006.7–) 7.38 lbf⋅ft
1.4 with gasoline straight-4 1.4 L 89 HP at 5600 RPM, 125 N⋅m at 4000 RPM engine (2006.7–) 7.38 lbf⋅ft
1.7 CDTI with diesel straight-4 1.7 L 123 HP engine (2006.7–) 17.7 lbf⋅ft
helically from the inside out
All other modifications 14.75 lbf⋅ft
expand_moreAuxiliary assemblies
Auxiliary drive belt deflection pulley 36.88 lbf⋅ft
expand_moreAuxiliary drive belt tensioner
All Opel diesel straight-4 1.2 L A 13 DTC engines 36.88 lbf⋅ft
All Opel gasoline straight-4 1.6 L A 16 LEL engines 36.88 lbf⋅ft
All Opel gasoline straight-4 1.6 L A 16 LER engines 36.88 lbf⋅ft
All Opel gasoline straight-4 1.6 L B 16 LER engines 36.88 lbf⋅ft
All Opel diesel straight-4 1.2 L Z 13 DTH engines 36.88 lbf⋅ft
All Opel diesel straight-4 1.2 L Z 13 DTJ engines 36.88 lbf⋅ft
All Opel gasoline straight-4 1.6 L Z 16 LEL engines 36.88 lbf⋅ft
All Opel gasoline straight-4 1.6 L Z 16 LER engines 36.88 lbf⋅ft
All Opel diesel straight-4 1.7 L Z 17 DTR engines 66.38 lbf⋅ft
expand_moreAll other modifications
M10 40.57 lbf⋅ft
M8 14.75 lbf⋅ft
expand_moreAir-conditioning compressor
1.2 with gasoline straight-4 1.2 L 79 HP engine (2006.7–) 18.44 lbf⋅ft
1.4 LPG with gasoline straight-4 1.4 L 89 HP at 5600 RPM, 125 N⋅m at 4000 RPM engine (2006.7–) 18.44 lbf⋅ft
1.4 with gasoline straight-4 1.4 L 89 HP at 5600 RPM, 125 N⋅m at 4000 RPM engine (2006.7–) 18.44 lbf⋅ft
1.6 Turbo with gasoline straight-4 1.6 L 148 HP at 5000 RPM, 210 N⋅m at 1850 RPM engine (2007.2–) 18.44 lbf⋅ft
1.6 Turbo with gasoline straight-4 1.6 L 148 HP at 5850 RPM, 230 N⋅m at 1980 RPM engine (2007.2–) 18.44 lbf⋅ft
1.6 Turbo with gasoline straight-4 1.6 L 189 HP at 5850 RPM, 230 N⋅m at 1980 RPM engine (2007.2–) 18.44 lbf⋅ft
1.6 Turbo with gasoline straight-4 1.6 L 189 HP engine (2007.2–) 18.44 lbf⋅ft
1.6 Turbo with gasoline straight-4 1.6 L 189 HP engine (2007.2–) 18.44 lbf⋅ft
All other modifications 16.23 lbf⋅ft
expand_moreAir-conditioning compressor bracket
All Opel diesel straight-4 1.7 L Z 17 DTR engines 31.72 lbf⋅ft
All other modifications 14.75 lbf⋅ft
expand_moreAir-conditioning compressor pressure line
All Opel diesel straight-4 1.2 L A 13 DTC engines 18.44 lbf⋅ft
All Opel diesel straight-4 1.2 L Z 13 DTJ engines 18.44 lbf⋅ft
All other modifications 14.75 lbf⋅ft
expand_moreAlternator
1.3 CDTI with diesel straight-4 1.2 L 74 HP at 4000 RPM, 180 N⋅m at 1750 RPM engine (2006.7–) 16.23 lbf⋅ft
1.3 CDTI with diesel straight-4 1.2 L 74 HP engine (2006.7–) 16.23 lbf⋅ft
1.3 CDTI with diesel straight-4 1.2 L 89 HP engine (2006.7–) 16.23 lbf⋅ft
expand_more1.7 CDTI with diesel straight-4 1.7 L 123 HP engine (2006.7–)
M10 33.93 lbf⋅ft
M8 14.01 lbf⋅ft
All other modifications 25.81 lbf⋅ft
expand_moreGenerator bracket
M10 35.4 lbf⋅ft
M14 50.15 lbf⋅ft
All other modifications 16.23 lbf⋅ft
expand_moreVacuum pump
All Opel diesel straight-4 1.7 L Z 17 DTR engines 17.7 lbf⋅ft
All other modifications 14.75 lbf⋅ft
expand_moreCarburetion
expand_moreFuel-distributing pipe
1.3 CDTI with diesel straight-4 1.2 L 74 HP at 4000 RPM, 180 N⋅m at 1750 RPM engine (2006.7–) 18.44 lbf⋅ft
1.3 CDTI with diesel straight-4 1.2 L 74 HP engine (2006.7–) 18.44 lbf⋅ft
1.3 CDTI with diesel straight-4 1.2 L 89 HP engine (2006.7–) 18.44 lbf⋅ft
All other modifications 5.9 lbf⋅ft
High-pressure pump pulley 50.15 lbf⋅ft
Injection hoses 18.44 lbf⋅ft
expand_moreInjection nozzle (injector)
First stage 29.5 lbf⋅ft
Second stage slacken
Third stage 23.6 lbf⋅ft
All other modifications 14.75 lbf⋅ft
expand_moreInjection pump
All Opel diesel straight-4 1.7 L Z 17 DTR engines 14.75 lbf⋅ft
expand_moreAll other modifications
M7 11.06 lbf⋅ft
expand_moreCharging
expand_moreCharge air pipes
All Opel gasoline straight-4 1.6 L A 16 LEL engines 2.58 lbf⋅ft
All Opel gasoline straight-4 1.6 L Z 16 LEL engines 2.58 lbf⋅ft
At the turbocharger 3.69 lbf⋅ft
At turbocharger
On camshaft housing 11.06 lbf⋅ft
on camshaft housing
expand_moreTurbo charger
On exhaust manifold 18.44 lbf⋅ft
Replace nuts. Use hot screw paste.
expand_moreA13DTC engine
On exhaust manifold 18.44 lbf⋅ft
Replace nuts.
expand_moreZ13DTJ engine
On exhaust manifold 18.44 lbf⋅ft
Replace nuts. Use hot screw paste.
First stage 17.7 lbf⋅ft
Replace nuts.
Second stage 35.4 lbf⋅ft
All other modifications 5.9 lbf⋅ft
Replace nuts.
expand_moreTurbocharger coolant feed line
expand_moreAll other modifications
Banjo screws 25.81 lbf⋅ft
expand_moreTurbocharger coolant return line
expand_moreTurbocharger oil feed line
All Opel diesel straight-4 1.2 L Z 13 DTH engines 16.23 lbf⋅ft
Replace sealing rings.
A13DTC engine 8.85 lbf⋅ft
Replace sealing rings.
Z13DTJ engine 16.23 lbf⋅ft
Replace sealing rings.
expand_moreAll other modifications
Banjo screws 22.13 lbf⋅ft
expand_moreTurbocharger oil return line
All Opel diesel straight-4 1.2 L Z 13 DTH engines 6.64 lbf⋅ft
Replace sealing rings.
Z13DTJ engine 6.64 lbf⋅ft
Replace sealing rings.
All other modifications 5.9 lbf⋅ft
expand_moreCooling system
expand_moreCoolant pump
All Opel diesel straight-4 1.2 L A 13 DTC engines 6.64 lbf⋅ft
All Opel diesel straight-4 1.2 L Z 13 DTH engines 6.64 lbf⋅ft
All Opel diesel straight-4 1.2 L Z 13 DTJ engines 6.64 lbf⋅ft
All Opel diesel straight-4 1.7 L Z 17 DTR engines 17.7 lbf⋅ft
All other modifications 5.9 lbf⋅ft
Replace sealing rings.
expand_moreCoolant pump pulley
All Opel diesel straight-4 1.7 L Z 17 DTR engines 11.8 lbf⋅ft
All other modifications 14.75 lbf⋅ft
expand_moreRadiator mounting
Bottom 11.06 lbf⋅ft
expand_moreCylinder head
expand_moreCamshaft bearing
Figure 1. Cylinder head, Camshaft bearing, Opel diesel straight-4 1.7 L Z 17 DTR.
Figure 1. Cylinder head, Camshaft bearing, Opel diesel straight-4 1.7 L Z 17 DTR.
Nuts 16.23 lbf⋅ft
Tighten in several steps. See figure 1.
Screws 19.91 lbf⋅ft
All other modifications 5.9 lbf⋅ft
Tighten the screws evenly from inside to outside in several steps.
expand_moreCylinder head screws
expand_more1.0 with gasoline straight-3 1.0 L 59 HP at 5600 RPM, 88 N⋅m at 3800 RPM engine (2006.7–)
Figure 2. Cylinder head, Cylinder head screws, 1.0 with gasoline straight-3 1.0 L 59 HP at 5600 RPM, 88 N⋅m at 3800 RPM engine (2006.7–).
Figure 2. Cylinder head, Cylinder head screws, 1.0 with gasoline straight-3 1.0 L 59 HP at 5600 RPM, 88 N⋅m at 3800 RPM engine (2006.7–).
First stage 18.44 lbf⋅ft
See figure 2.
Second stage 60°
Third stage 60°
Fourth stage 60°
expand_more1.3 CDTI with diesel straight-4 1.2 L 74 HP engine (2006.7–)
Figure 3. Cylinder head, Cylinder head screws, 1.3 CDTI with diesel straight-4 1.2 L 74 HP engine (2006.7–).
Figure 3. Cylinder head, Cylinder head screws, 1.3 CDTI with diesel straight-4 1.2 L 74 HP engine (2006.7–).
First stage 29.5 lbf⋅ft
Use new screws. See figure 3.
Second stage 90°
Third stage 90°
expand_more1.6 Turbo with gasoline straight-4 1.6 L 148 HP at 5850 RPM, 230 N⋅m at 1980 RPM engine (2007.2–)
expand_moreScrews
Figure 4. Cylinder head, Cylinder head screws, 1.6 Turbo with gasoline straight-4 1.6 L 148 HP at 5850 RPM, 230 N⋅m at 1980 RPM engine (2007.2–), Screws.
Figure 4. Cylinder head, Cylinder head screws, 1.6 Turbo with gasoline straight-4 1.6 L 148 HP at 5850 RPM, 230 N⋅m at 1980 RPM engine (2007.2–), Screws.
First stage 18.44 lbf⋅ft
Use new screws. See figure 4.
Second stage 90°
Third stage 90°
Fourth stage 90°
Fifth stage 45°
expand_more1.7 CDTI with diesel straight-4 1.7 L 123 HP engine (2006.7–)
First stage 36.88 lbf⋅ft
Use new screws.
Second stage 90°
Third stage 90°
expand_moreAll other modifications
Figure 5. Cylinder head, Cylinder head screws, All other modifications.
Figure 5. Cylinder head, Cylinder head screws, All other modifications.
First stage 18.44 lbf⋅ft
Use new screws. See figure 5.
Second stage 60°
Third stage 60°
Fourth stage 60°
expand_moreValve cover
Figure 6. Cylinder head, Valve cover, Opel diesel straight-4 1.2 L Z 13 DTJ.
Figure 6. Cylinder head, Valve cover, Opel diesel straight-4 1.2 L Z 13 DTJ.
M7 13.28 lbf⋅ft
See figure 6.
M8 18.44 lbf⋅ft
All Opel diesel straight-4 1.7 L Z 17 DTR engines 7.38 lbf⋅ft
All other modifications 5.9 lbf⋅ft
expand_moreEngine block
expand_moreConnecting rod bearing
expand_more1.3 CDTI with diesel straight-4 1.2 L 74 HP engine (2006.7–)
First stage 14.75 lbf⋅ft
Use new screws.
Second stage 40°
expand_more1.6 Turbo with gasoline straight-4 1.6 L 148 HP at 5850 RPM, 230 N⋅m at 1980 RPM engine (2007.2–)
First stage 25.81 lbf⋅ft
Use new screws.
Second stage 45°
Third stage 15°
expand_more1.7 CDTI with diesel straight-4 1.7 L 123 HP engine (2006.7–)
First stage 18.44 lbf⋅ft
Replace screws and nuts.
Second stage 100°
Third stage 25°
expand_moreAll other modifications
First stage 9.59 lbf⋅ft
Use new screws.
Second stage 60°
Third stage 15°
expand_moreCrankshaft central screws
First stage 36.88 lbf⋅ft
Use new screw. (left-hand thread)
Second stage 90°
First stage 70.07 lbf⋅ft
Use new screw.
Second stage 30°
Third stage 15°
First stage 70.07 lbf⋅ft
Use new screw.
Second stage 45°
Third stage 15°
All Opel diesel straight-4 1.7 L Z 17 DTR engines 144.56 lbf⋅ft
expand_moreAll other modifications
First stage 110.63 lbf⋅ft
Use new screw.
Second stage 45°
Third stage 15°
expand_moreCrankshaft pulley
All Opel diesel straight-4 1.2 L A 13 DTC engines 18.44 lbf⋅ft
All Opel diesel straight-4 1.2 L Z 13 DTH engines 18.44 lbf⋅ft
All Opel diesel straight-4 1.2 L Z 13 DTJ engines 18.44 lbf⋅ft
All Opel diesel straight-4 1.7 L Z 17 DTR engines 14.75 lbf⋅ft
All other modifications 5.9 lbf⋅ft
Drive plate 44.25 lbf⋅ft
expand_moreFlywheel
All Opel diesel straight-4 1.2 L A 13 DTC engines 32.45 lbf⋅ft
Retap thread in holes and use new screws.
First stage 25.81 lbf⋅ft
Replace screws.
Second stage 30°
Third stage 15°
All Opel diesel straight-4 1.2 L Z 13 DTH engines 32.45 lbf⋅ft
All Opel diesel straight-4 1.2 L Z 13 DTJ engines 32.45 lbf⋅ft
Retap thread in holes and use new screws.
First stage 44.25 lbf⋅ft
Replace screws.
Second stage 45°
Third stage 15°
First stage 62.69 lbf⋅ft
Retap thread in holes and use new screws.
Second stage 30°
Third stage 15°
expand_moreAll other modifications
First stage 36.88 lbf⋅ft
Replace screws.
Second stage 30°
Third stage 15°
expand_moreMain bearing
expand_more1.3 CDTI with diesel straight-4 1.2 L 74 HP engine (2006.7–)
expand_moreInside (M10)
Figure 7. Engine block, Main bearing, 1.3 CDTI with diesel straight-4 1.2 L 74 HP engine (2006.7–), Inside (M10).
Figure 7. Engine block, Main bearing, 1.3 CDTI with diesel straight-4 1.2 L 74 HP engine (2006.7–), Inside (M10).
First stage 14.75 lbf⋅ft
Use new screws. See figure 7.
Second stage 90°
expand_moreOutside
M8 22.13 lbf⋅ft
Use new screws.
expand_more1.3 CDTI with diesel straight-4 1.2 L 89 HP engine (2006.7–)
expand_moreInside (M10)
First stage 14.75 lbf⋅ft
Use new screws. See figure 7.
Second stage 90°
expand_moreOutside
M8 22.13 lbf⋅ft
expand_more1.6 Turbo with gasoline straight-4 1.6 L 148 HP at 5850 RPM, 230 N⋅m at 1980 RPM engine (2007.2–)
First stage 36.88 lbf⋅ft
Use new screws.
Second stage 45°
Third stage 15°
expand_more1.7 CDTI with diesel straight-4 1.7 L 123 HP engine (2006.7–)
First stage 28.76 lbf⋅ft
helically from the inside out
Second stage 60°
Use new screws.
expand_moreAll other modifications
expand_moreInside (M8)
First stage 18.44 lbf⋅ft
Use new screws.
Second stage 60°
Third stage 15°
expand_moreOutside (M6)
Fourth stage 7.38 lbf⋅ft
Use new screws.
Fifth stage 60°
Sixth stage 15°
expand_moreVibration damper
First stage 70.07 lbf⋅ft
Replace screws.
Second stage 30°
Third stage 15°
expand_moreEngine control
expand_moreBottom part of the control unit housing
expand_moreCamshaft drive belt deflection pulley
All Opel gasoline straight-4 1.6 L A 16 LEL engines 18.44 lbf⋅ft
All Opel gasoline straight-4 1.6 L Z 16 LEL engines 18.44 lbf⋅ft
All Opel diesel straight-4 1.7 L Z 17 DTR engines 59 lbf⋅ft
expand_moreAll other modifications
First stage 14.75 lbf⋅ft
Use new screw.
Second stage 120°
Camshaft timing chain guide rail 5.9 lbf⋅ft
expand_moreCamshaft timing chain slip rail
All Opel diesel straight-4 1.2 L A 13 DTC engines 6.64 lbf⋅ft
All Opel diesel straight-4 1.2 L Z 13 DTH engines 6.64 lbf⋅ft
All Opel diesel straight-4 1.2 L Z 13 DTJ engines 6.64 lbf⋅ft
All other modifications 5.9 lbf⋅ft
expand_moreCamshaft timing chain tensioning rail
All Opel diesel straight-4 1.2 L A 13 DTC engines 6.64 lbf⋅ft
All Opel diesel straight-4 1.2 L Z 13 DTH engines 6.64 lbf⋅ft
All Opel diesel straight-4 1.2 L Z 13 DTJ engines 6.64 lbf⋅ft
All other modifications 14.75 lbf⋅ft
expand_moreCamshaft timing gear
All Opel diesel straight-4 1.2 L A 13 DTC engines 110.63 lbf⋅ft
Drive wheel, timing chain
All Opel diesel straight-4 1.2 L Z 13 DTH engines 110.63 lbf⋅ft
Drive wheel toothed belt
All Opel diesel straight-4 1.2 L Z 13 DTJ engines 110.63 lbf⋅ft
Drive wheel, timing chain
expand_moreScrews
First stage 36.88 lbf⋅ft
Second stage 60°
Third stage 15°
All Opel diesel straight-4 1.7 L Z 17 DTR engines 81.87 lbf⋅ft
expand_moreAll other modifications
First stage 36.88 lbf⋅ft
Use new screw.
Second stage 60°
expand_moreChain tensioner
All Opel diesel straight-4 1.2 L A 13 DTC engines 6.64 lbf⋅ft
All Opel diesel straight-4 1.2 L Z 13 DTH engines 6.64 lbf⋅ft
All Opel diesel straight-4 1.2 L Z 13 DTJ engines 6.64 lbf⋅ft
All other modifications 5.9 lbf⋅ft
Chain tensioner locking screws 36.88 lbf⋅ft
expand_moreControl drive chain guide rail
All other modifications 6.64 lbf⋅ft
Control drive chain tensioner 5.9 lbf⋅ft
expand_moreControl drive chain tensioning rail
All other modifications 6.64 lbf⋅ft
Control drive timing chain slip rail 5.9 lbf⋅ft
expand_moreDrive belt tensioner device
All Opel gasoline straight-4 1.6 L A 16 LEL engines 14.75 lbf⋅ft
All Opel gasoline straight-4 1.6 L Z 16 LEL engines 14.75 lbf⋅ft
expand_moreAll other modifications
First stage 14.75 lbf⋅ft
Second stage 120°
expand_moreInlet camshaft wheel
expand_moreAll other modifications
First stage 36.88 lbf⋅ft
Use new screw.
Second stage 60°
Third stage 15°
expand_moreOutlet camshaft wheel
expand_moreAll other modifications
First stage 36.88 lbf⋅ft
Use new screw.
Second stage 60°
Third stage 15°
expand_moreTiming case cover
All Opel diesel straight-4 1.2 L A 13 DTC engines 6.64 lbf⋅ft
All Opel diesel straight-4 1.2 L Z 13 DTH engines 6.64 lbf⋅ft
All Opel diesel straight-4 1.2 L Z 13 DTJ engines 6.64 lbf⋅ft
expand_moreAll other modifications
M10 25.81 lbf⋅ft
M6 5.9 lbf⋅ft
expand_moreToothed belt guard
All Opel gasoline straight-4 1.6 L A 16 LEL engines 4.43 lbf⋅ft
All Opel gasoline straight-4 1.6 L Z 16 LEL engines 4.43 lbf⋅ft
All Opel diesel straight-4 1.7 L Z 17 DTR engines 7.38 lbf⋅ft
Toothed belt guard at the bottom 4.43 lbf⋅ft
expand_moreToothed belt guard at the top
All Opel gasoline straight-4 1.6 L A 16 LEL engines 2.95 lbf⋅ft
All Opel gasoline straight-4 1.6 L Z 16 LEL engines 2.95 lbf⋅ft
All other modifications 4.43 lbf⋅ft
expand_moreToothed belt tensioning roller
All Opel gasoline straight-4 1.6 L A 16 LEL engines 14.75 lbf⋅ft
All Opel gasoline straight-4 1.6 L Z 16 LEL engines 14.75 lbf⋅ft
All Opel diesel straight-4 1.7 L Z 17 DTR engines 36.14 lbf⋅ft
expand_moreTop part of control unit housing
expand_moreEngine lubrication
expand_moreOil cooler lines
expand_moreOil drain plug
All Opel diesel straight-4 1.2 L A 13 DTC engines 14.75 lbf⋅ft
All Opel gasoline straight-4 1.6 L A 16 LEL engines 10.33 lbf⋅ft
All Opel gasoline straight-4 1.6 L A 16 LER engines 10.33 lbf⋅ft
All Opel gasoline straight-4 1.6 L B 16 LER engines 10.33 lbf⋅ft
All Opel diesel straight-4 1.2 L Z 13 DTH engines 14.75 lbf⋅ft
All Opel diesel straight-4 1.2 L Z 13 DTJ engines 14.75 lbf⋅ft
All Opel gasoline straight-4 1.6 L Z 16 LEL engines 10.33 lbf⋅ft
All Opel gasoline straight-4 1.6 L Z 16 LER engines 10.33 lbf⋅ft
All Opel diesel straight-4 1.7 L Z 17 DTR engines 14.75 lbf⋅ft
All other modifications 7.38 lbf⋅ft
expand_moreOil filter
Oil filter cover 18.44 lbf⋅ft
expand_moreOil filter housing
expand_more1.3 CDTI with diesel straight-4 1.2 L 74 HP engine (2006.7–)
Oil filter cover 18.44 lbf⋅ft
On the engine block 6.64 lbf⋅ft
expand_more1.4 LPG with gasoline straight-4 1.4 L 89 HP at 5600 RPM, 125 N⋅m at 4000 RPM engine (2006.7–)
On the engine block 14.75 lbf⋅ft
expand_more1.6 Turbo with gasoline straight-4 1.6 L 148 HP at 5850 RPM, 230 N⋅m at 1980 RPM engine (2007.2–)
On the engine block 5.9 lbf⋅ft
expand_more1.6 Turbo with gasoline straight-4 1.6 L 189 HP engine (2007.2–)
Oil filter cover 18.44 lbf⋅ft
On the engine block 18.44 lbf⋅ft
expand_more1.7 CDTI with diesel straight-4 1.7 L 123 HP engine (2006.7–)
Oil filter cover 18.44 lbf⋅ft
On the engine block 81.13 lbf⋅ft
expand_moreAll other modifications
Oil filter cover 18.44 lbf⋅ft
On the engine block 14.75 lbf⋅ft
expand_moreOil lines
expand_moreAt the turbocharger
Banjo screws 22.13 lbf⋅ft
Oil pressure sensor 14.75 lbf⋅ft
expand_moreOil pump
1.4 LPG with gasoline straight-4 1.4 L 89 HP at 5600 RPM, 125 N⋅m at 4000 RPM engine (2006.7–) 5.9 lbf⋅ft
expand_more1.6 Turbo with gasoline straight-4 1.6 L 148 HP at 5850 RPM, 230 N⋅m at 1980 RPM engine (2007.2–)
Cap 5.9 lbf⋅ft
All other modifications 14.75 lbf⋅ft
expand_moreOil sump
All Opel diesel straight-4 1.2 L A 13 DTC engines 6.64 lbf⋅ft
At the gearbox 29.5 lbf⋅ft
Otherwise 7.38 lbf⋅ft
All Opel diesel straight-4 1.2 L Z 13 DTH engines 6.64 lbf⋅ft
All Opel diesel straight-4 1.2 L Z 13 DTJ engines 6.64 lbf⋅ft
At the gearbox 29.5 lbf⋅ft
Oil sump lower part 7.38 lbf⋅ft
Oil sump top part 7.38 lbf⋅ft
expand_moreAll other modifications
At the gearbox 29.5 lbf⋅ft
On the engine block 7.38 lbf⋅ft
expand_moreEngine management
expand_moreCamshaft sensor
All Opel diesel straight-4 1.2 L A 13 DTC engines 5.16 lbf⋅ft
All Opel diesel straight-4 1.2 L Z 13 DTH engines 5.16 lbf⋅ft
All Opel diesel straight-4 1.2 L Z 13 DTJ engines 5.16 lbf⋅ft
All Opel diesel straight-4 1.7 L Z 17 DTR engines 7.38 lbf⋅ft
Replace sealing rings.
All other modifications 4.43 lbf⋅ft
expand_moreCharge air pressure sensor
All Opel diesel straight-4 1.2 L A 13 DTC engines 6.64 lbf⋅ft
All Opel diesel straight-4 1.2 L Z 13 DTH engines 6.64 lbf⋅ft
All Opel diesel straight-4 1.2 L Z 13 DTJ engines 6.64 lbf⋅ft
All Opel diesel straight-4 1.7 L Z 17 DTR engines 3.69 lbf⋅ft
All other modifications 5.9 lbf⋅ft
expand_moreCrankshaft sensor
All Opel diesel straight-4 1.2 L A 13 DTC engines 6.64 lbf⋅ft
All Opel diesel straight-4 1.2 L Z 13 DTH engines 6.64 lbf⋅ft
All Opel diesel straight-4 1.2 L Z 13 DTJ engines 6.64 lbf⋅ft
All Opel diesel straight-4 1.7 L Z 17 DTR engines 7.38 lbf⋅ft
All other modifications 5.9 lbf⋅ft
expand_moreExhaust gas temperature sensor
expand_more1.3 CDTI with diesel straight-4 1.2 L 74 HP engine (2006.7–)
Z13DTJ engine 33.19 lbf⋅ft
1.3 CDTI with diesel straight-4 1.2 L 89 HP engine (2006.7–) 33.19 lbf⋅ft
expand_moreGlow plugs
All Opel diesel straight-4 1.7 L Z 17 DTR engines 10.33 lbf⋅ft
All other modifications 7.38 lbf⋅ft
Knock sensor 14.75 lbf⋅ft
expand_moreLambda sensor
All Opel diesel straight-4 1.2 L A 13 DTC engines 33.19 lbf⋅ft
Use hot screw paste
All Opel diesel straight-4 1.2 L Z 13 DTJ engines 33.19 lbf⋅ft
Use hot screw paste
All other modifications 29.5 lbf⋅ft
expand_moreEngine mounting
expand_moreEngine bracket
On the engine block 44.25 lbf⋅ft
expand_moreEngine mounting
On chassis 44.25 lbf⋅ft
expand_moreOn engine bracket
First stage 59 lbf⋅ft
Replace screws.
Second stage 45°
expand_moreSubframe
expand_more1.0 with gasoline straight-3 1.0 L 59 HP at 5600 RPM, 88 N⋅m at 3800 RPM engine (2006.7–)
First stage 66.38 lbf⋅ft
Replace screws.
Second stage 45°
Otherwise 15°
expand_moreAll other modifications
First stage 66.38 lbf⋅ft
Replace screws.
Second stage 45°
expand_moreTorque arm
First stage 59 lbf⋅ft
Replace screws.
Second stage 45°
expand_moreTorque support bracket
First stage 59 lbf⋅ft
Replace screws.
Second stage 45°
expand_moreExhaust system
expand_moreCatalytic converter
At the turbocharger 18.44 lbf⋅ft
Use hot screw paste
At the turbocharger 5.16 lbf⋅ft
At the turbocharger 33.19 lbf⋅ft
expand_moreCatalytic converter bracket
expand_more1.3 CDTI with diesel straight-4 1.2 L 74 HP engine (2006.7–)
At the gearbox 18.44 lbf⋅ft
1.3 CDTI with diesel straight-4 1.2 L 89 HP engine (2006.7–) 18.44 lbf⋅ft
All other modifications 16.23 lbf⋅ft
expand_moreDiesel particulate filter
expand_moreA13DTC engine
At the turbocharger 18.44 lbf⋅ft
Differential pressure sensor lines 33.19 lbf⋅ft
expand_moreExhaust manifold
expand_more1.3 CDTI with diesel straight-4 1.2 L 74 HP engine (2006.7–)
First stage 11.06 lbf⋅ft
Replace nuts.
Second stage 30°
expand_more1.3 CDTI with diesel straight-4 1.2 L 89 HP engine (2006.7–)
First stage 11.06 lbf⋅ft
Replace screws and nuts.
Second stage 30°
expand_more1.6 Turbo with gasoline straight-4 1.6 L 148 HP at 5850 RPM, 230 N⋅m at 1980 RPM engine (2007.2–)
First stage 5.9 lbf⋅ft
Tighten new screws crosswise in inside-to-outside order.
Second stage 5.9 lbf⋅ft
Control tensioner
1.7 CDTI with diesel straight-4 1.7 L 123 HP engine (2006.7–) 50.89 lbf⋅ft
All other modifications 16.23 lbf⋅ft
Tighten in several steps.
expand_moreExhaust manifold heat shields
expand_more1.3 CDTI with diesel straight-4 1.2 L 74 HP engine (2006.7–)
M6 6.64 lbf⋅ft
M8 18.44 lbf⋅ft
Engine suspension eye
1.6 Turbo with gasoline straight-4 1.6 L 148 HP at 5000 RPM, 210 N⋅m at 1850 RPM engine (2007.2–) 5.16 lbf⋅ft
1.6 Turbo with gasoline straight-4 1.6 L 148 HP at 5850 RPM, 230 N⋅m at 1980 RPM engine (2007.2–) 5.16 lbf⋅ft
All other modifications 5.9 lbf⋅ft
expand_moreExhaust pipe
All Opel gasoline straight-4 1.4 L Z 14 XEP engines 18.44 lbf⋅ft
All other modifications 14.75 lbf⋅ft
expand_moreExhaust pipe bracket
All Opel gasoline straight-4 1.6 L A 16 LEL engines 16.2319.91 lbf⋅ft
All Opel gasoline straight-4 1.6 L Z 16 LEL engines 16.2319.91 lbf⋅ft
All other modifications 16.23 lbf⋅ft
expand_moreExhaust pipe rear
expand_more1.6 Turbo with gasoline straight-4 1.6 L 148 HP at 5850 RPM, 230 N⋅m at 1980 RPM engine (2007.2–)
Clamps 14.75 lbf⋅ft
expand_moreParticle filter bracket
A13DTC engine 18.44 lbf⋅ft
expand_moreParticulate filter heat protection plate
A13DTC engine 6.64 lbf⋅ft
expand_moreFuel supply
expand_moreFuel lines
M12 17.7 lbf⋅ft
M14 20.65 lbf⋅ft
expand_moreIgnition system
Spark plugs 18.44 lbf⋅ft
expand_moreStart system
expand_moreStarter
At the gearbox 44.25 lbf⋅ft
On the engine block 28.03 lbf⋅ft
All other modifications 18.44 lbf⋅ft

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2008 Opel Corsa Hatchback user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Opel warranty policy for your region. In some regions DIY service may invalidate your warranty.

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Opel Corsa Hatchback service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2008 Opel Corsa Hatchback you're not only saving money, but also also improving your technical skills and learning something new.

2008 Opel Corsa Hatchback generations

In 2008 Opel offered 3 generations of the Corsa Hatchback. Engine fastener tightening specifications may vary in different generations. Be sure that you are looking at the rigt modification.

Opel Corsa Hatchback D model years

Units:
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