2009 Opel Corsa Box Van front suspension fastener tightening specifications

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Condition	Value

expand_moreFront axle brake


Bleed valve	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
Brake hose	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace sealing rings.
Brake line	11.8 lbf⋅ft11.8 lbf⋅ft16 N⋅m
Front axle brake caliper	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreFront axle brake caliper mounting support


M12 × 1,25 screws	77.44 lbf⋅ft77.44 lbf⋅ft105 N⋅m
Clean the thread and use screw-locking compound.


Front axle brake disc	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
Wheel speed sensor	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreFront axle steering

expand_moreIntermediate steering shaft

expand_moreAt the steering column


First stage	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
Use new screw.
Second stage	60°60°60°

expand_moreLower steering column joint


Lower screws	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
Use screw-locking compound.
Upper screws	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Use screw-locking compound.


Steering column	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Tighten screws in the order lower left, lower right, upper left, upper right.

expand_moreSteering column joint upper


First stage	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
Use new screw.
Second stage	60°60°60°


Steering column module	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreSteering gear

expand_more1.2 with gasoline straight-4 1.2 L 79 HP engine (2009.7–)

expand_moreAt the subframe


First stage	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Use new screws.
Second stage	45°45°45°
Third stage	15°15°15°


Steering wheel	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Track rod end on stub axle	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Replace nuts.

expand_moreTrack rod end on track rod

expand_more1.2 with gasoline straight-4 1.2 L 79 HP engine (2009.7–)


Lock nuts	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_moreTrack rod on steering gear


1.2 with gasoline straight-4 1.2 L 79 HP engine (2009.7–)	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m

expand_moreFront axle suspension

expand_moreShock-absorber piston rod


1.2 with gasoline straight-4 1.2 L 79 HP engine (2009.7–)	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_moreSuspension strut

expand_more1.2 with gasoline straight-4 1.2 L 79 HP engine (2009.7–)

expand_moreOn chassis


Top	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_moreOn stub axle

expand_moreBottom


First stage	59 lbf⋅ft59 lbf⋅ft80 N⋅m
Replace screws.
Second stage	60°60°60°
Third stage	15°15°15°

expand_moreWheel suspension

expand_moreFront axle drive shaft

expand_more1.2 with gasoline straight-4 1.2 L 79 HP engine (2009.7–)


First stage	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m
Replace nuts.
Second stage	60°60°60°
Third stage	5°5°5°

expand_moreFront axle stabiliser mounting

expand_more1.2 with gasoline straight-4 1.2 L 79 HP engine (2009.7–)


Retaining clamp screws	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreStabiliser mounting at the stabiliser


1.2 with gasoline straight-4 1.2 L 79 HP engine (2009.7–)	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m


Stabiliser mounting at suspension strut	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Support joint at the stub axle	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m

expand_moreSupport joint at the transverse control arm


1.2 with gasoline straight-4 1.2 L 79 HP engine (2009.7–)	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Replace screws and nuts.

expand_moreFront axle suspension

expand_more1.2 with gasoline straight-4 1.2 L 79 HP engine (2009.7–)

expand_moreOn chassis


First stage	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m
Replace screws.
Second stage	45°45°45°
Third stage	15°15°15°

expand_moreTransverse control arm

expand_more1.2 with gasoline straight-4 1.2 L 79 HP engine (2009.7–)


First stage	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m
Replace screws and nuts.
Second stage	75°75°75°
Important! Tighten the screws and nuts of the chassis when the vehicle has been lowered.
Third stage	15°15°15°
2 × 70 Kg on the front seats

expand_moreTrack control arm lower

expand_more1.2 with gasoline straight-4 1.2 L 79 HP engine (2009.7–)

expand_moreAt the axle support


First stage	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m
Replace screws.
Second stage	75°75°75°
Third stage	15°15°15°


On stub axle	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m

expand_moreWheel hub wheel bearing

expand_more1.2 with gasoline straight-4 1.2 L 79 HP engine (2009.7–)


First stage	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m
Replace nuts.
Second stage	60°60°60°
Third stage	5°5°5°

expand_moreWheels and tires

expand_moreTire pressure sensors

expand_moreAll Opel gasoline straight-4 1.2 L Z 12 XEP engines


Union nuts	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m


All other modifications	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m


Wheel attachment	81.13 lbf⋅ft81.13 lbf⋅ft110 N⋅m

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2009 Opel Corsa Box Van user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Opel warranty policy for your region. In some regions DIY service may invalidate your warranty.

Maintenance Items

Chassis and Body Fastener Tightening Specifications
Engine Fastener Tightening Specifications
Front Suspension Fastener Tightening Specifications
Rear Suspension Fastener Tightening Specifications
Transmission Fastener Tightening Specifications

Service Intervals

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Opel Corsa Box Van service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2009 Opel Corsa Box Van you're not only saving money, but also also improving your technical skills and learning something new.

2009 Opel Corsa Box Van generations

In 2009 Opel offered 2 generations of the Corsa Box Van. Front suspension fastener tightening specifications may vary in different generations. Be sure that you are looking at the rigt modification.

C facelift

Gamma Platform (GM4300)

X01

2009 Opel Corsa Box Van D Front Suspension Fastener Tightening Specifications

Table of Contents

Conquer your fears and never give up!

2009 Opel Corsa Box Van generations

C facelift

Opel Corsa Box Van D model years

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