2011 Opel Corsa Box Van engine fastener tightening specifications

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Condition	Value

expand_moreAir intake system

expand_moreIntake manifold


1.2 with gasoline straight-4 1.2 L 79 HP engine (2009.7–)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreAuxiliary assemblies

expand_moreAuxiliary drive belt tensioner

expand_more1.2 with gasoline straight-4 1.2 L 79 HP engine (2009.7–)


M10	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
M8	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAir-conditioning compressor


1.2 with gasoline straight-4 1.2 L 79 HP engine (2009.7–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAir-conditioning compressor pressure line


1.2 with gasoline straight-4 1.2 L 79 HP engine (2009.7–)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAlternator


1.2 with gasoline straight-4 1.2 L 79 HP engine (2009.7–)	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m

expand_moreCharging

expand_moreTurbo charger


On exhaust manifold	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace nuts. Use hot screw paste.

expand_moreTurbocharger oil feed line


All Opel diesel straight-4 1.2 L Z 13 DTH engines	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Replace sealing rings.

expand_moreAll Opel diesel straight-4 1.2 L Z 13 DTJ engines


A13DTC engine	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Replace sealing rings.
Z13DTJ engine	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Replace sealing rings.


Turbocharger oil return line	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Replace sealing rings.

expand_moreCooling system

expand_moreCoolant pump


1.2 with gasoline straight-4 1.2 L 79 HP engine (2009.7–)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreCoolant pump pulley


1.2 with gasoline straight-4 1.2 L 79 HP engine (2009.7–)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreCylinder head

expand_moreCamshaft bearing


1.2 with gasoline straight-4 1.2 L 79 HP engine (2009.7–)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
helically from the inside out

expand_moreCylinder head screws

expand_more1.2 with gasoline straight-4 1.2 L 79 HP engine (2009.7–)

Figure 1. Cylinder head, Cylinder head screws, 1.2 with gasoline straight-4 1.2 L 79 HP engine (2009.7–).


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Use new screws. See figure 1.
Second stage	60°60°60°
Third stage	60°60°60°
Fourth stage	60°60°60°

expand_moreValve cover


1.2 with gasoline straight-4 1.2 L 79 HP engine (2009.7–)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreEngine block

expand_moreConnecting rod bearing

expand_more1.2 with gasoline straight-4 1.2 L 79 HP engine (2009.7–)

expand_moreM6,5


First stage	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m
Use new screws.
Second stage	60°60°60°
Third stage	15°15°15°

expand_moreCrankshaft central screws

expand_more1.2 with gasoline straight-4 1.2 L 79 HP engine (2009.7–)


First stage	110.63 lbf⋅ft110.63 lbf⋅ft150 N⋅m
Use new screw.
Second stage	45°45°45°
Third stage	15°15°15°

expand_moreCrankshaft pulley


1.2 with gasoline straight-4 1.2 L 79 HP engine (2009.7–)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreFlywheel

expand_moreAll Opel gasoline straight-4 1.2 L Z 12 XEP engines


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Replace screws.
Second stage	30°30°30°
Third stage	15°15°15°


All other modifications	32.45 lbf⋅ft32.45 lbf⋅ft44 N⋅m
Clean the thread, use new screws and screw-locking compound.

expand_moreMain bearing

expand_more1.2 with gasoline straight-4 1.2 L 79 HP engine (2009.7–)

expand_moreInside (M8)


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Use new screws.
Second stage	60°60°60°
Third stage	15°15°15°

expand_moreOutside (M6)


Fourth stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Use new screws.
Fifth stage	60°60°60°
Sixth stage	15°15°15°

expand_moreEngine control

expand_moreCamshaft timing chain guide rail


1.2 with gasoline straight-4 1.2 L 79 HP engine (2009.7–)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreCamshaft timing chain slip rail


1.2 with gasoline straight-4 1.2 L 79 HP engine (2009.7–)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreCamshaft timing chain tensioning rail


1.2 with gasoline straight-4 1.2 L 79 HP engine (2009.7–)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreCamshaft timing gear

expand_more1.2 with gasoline straight-4 1.2 L 79 HP engine (2009.7–)


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Use new screw.
Second stage	60°60°60°

expand_moreChain tensioner


1.2 with gasoline straight-4 1.2 L 79 HP engine (2009.7–)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreTiming case cover

expand_more1.2 with gasoline straight-4 1.2 L 79 HP engine (2009.7–)


M10	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
M6	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreEngine lubrication

expand_moreOil drain plug


1.2 with gasoline straight-4 1.2 L 79 HP engine (2009.7–)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreOil filter housing

expand_more1.2 with gasoline straight-4 1.2 L 79 HP engine (2009.7–)


Oil filter cover	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
On the engine block	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreOil sump

expand_more1.2 with gasoline straight-4 1.2 L 79 HP engine (2009.7–)


At the gearbox	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
On the engine block	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreEngine management

expand_moreCamshaft sensor


1.2 with gasoline straight-4 1.2 L 79 HP engine (2009.7–)	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m

expand_moreCrankshaft sensor


1.2 with gasoline straight-4 1.2 L 79 HP engine (2009.7–)	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreExhaust gas temperature sensor


All Opel diesel straight-4 1.2 L Z 13 DTH engines	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_moreAll Opel diesel straight-4 1.2 L Z 13 DTJ engines


Z13DTJ engine	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_moreKnock sensor


1.2 with gasoline straight-4 1.2 L 79 HP engine (2009.7–)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreLambda sensor


All Opel diesel straight-4 1.2 L A 13 DTC engines	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Use hot screw paste
All Opel gasoline straight-4 1.2 L Z 12 XEP engines	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
All Opel diesel straight-4 1.2 L Z 13 DTJ engines	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Use hot screw paste

expand_moreEngine mounting

expand_moreEngine bracket


1.2 with gasoline straight-4 1.2 L 79 HP engine (2009.7–)	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m

expand_moreEngine mounting

expand_more1.2 with gasoline straight-4 1.2 L 79 HP engine (2009.7–)


On chassis	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m

expand_moreOn engine bracket


First stage	59 lbf⋅ft59 lbf⋅ft80 N⋅m
Replace screws.
Second stage	45°45°45°

expand_moreSubframe

expand_moreAll Opel gasoline straight-4 1.2 L A 12 XER engines


First stage	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m
Second stage	45°45°45°

expand_moreAll Opel gasoline straight-4 1.2 L Z 12 XEP engines


First stage	66.38 lbf⋅ft66.38 lbf⋅ft90 N⋅m
Replace screws.
Second stage	45°45°45°
Otherwise	15°15°15°

expand_moreTorque arm

expand_moreAll Opel gasoline straight-4 1.2 L A 12 XER engines

expand_moreRear


First stage	59 lbf⋅ft59 lbf⋅ft80 N⋅m
Second stage	45°45°45°

expand_moreAll Opel gasoline straight-4 1.2 L Z 12 XEP engines


First stage	59 lbf⋅ft59 lbf⋅ft80 N⋅m
Replace screws.
Second stage	45°45°45°

expand_moreTorque support bracket


First stage	59 lbf⋅ft59 lbf⋅ft80 N⋅m
Replace screws.
Second stage	45°45°45°

expand_moreExhaust system

expand_moreCatalytic converter


At the turbocharger	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Use hot screw paste

expand_moreCatalytic converter bracket


All Opel diesel straight-4 1.2 L Z 13 DTH engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAll Opel diesel straight-4 1.2 L Z 13 DTJ engines


At the gearbox	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreDiesel particulate filter

expand_moreA13DTC engine


At the turbocharger	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


Differential pressure sensor lines	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_moreExhaust manifold


1.2 with gasoline straight-4 1.2 L 79 HP engine (2009.7–)	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Tighten in several steps.

expand_moreExhaust manifold heat shields


M6	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
M8	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Engine suspension eye

expand_moreExhaust pipe


On particle filter	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreParticle filter bracket


A13DTC engine	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreParticulate filter heat protection plate


A13DTC engine	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreIgnition system

expand_moreSpark plugs


1.2 with gasoline straight-4 1.2 L 79 HP engine (2009.7–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreStart system

expand_moreStarter


1.2 with gasoline straight-4 1.2 L 79 HP engine (2009.7–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2011 Opel Corsa Box Van user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Opel warranty policy for your region. In some regions DIY service may invalidate your warranty.

Maintenance Items

Chassis and Body Fastener Tightening Specifications
Engine Fastener Tightening Specifications
Front Suspension Fastener Tightening Specifications
Rear Suspension Fastener Tightening Specifications
Transmission Fastener Tightening Specifications

Service Intervals

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Opel Corsa Box Van service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2011 Opel Corsa Box Van you're not only saving money, but also also improving your technical skills and learning something new.

2011 Opel Corsa Box Van generations

In 2011 Opel offered 2 generations of the Corsa Box Van. Engine fastener tightening specifications may vary in different generations. Be sure that you are looking at the rigt modification.

C facelift

Gamma Platform (GM4300)

X01

2011 Opel Corsa Box Van D facelift Engine Fastener Tightening Specifications

Table of Contents

Conquer your fears and never give up!

2011 Opel Corsa Box Van generations

C facelift

Opel Corsa Box Van D facelift model years

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