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Condition Value
expand_moreAir intake system
expand_moreIntake manifold
1.2 with gasoline straight-4 1.2 L 79 HP engine (2009.7–) 7.38 lbf⋅ft
expand_moreAuxiliary assemblies
expand_moreAuxiliary drive belt tensioner
expand_more1.2 with gasoline straight-4 1.2 L 79 HP engine (2009.7–)
M10 40.57 lbf⋅ft
M8 14.75 lbf⋅ft
expand_moreAir-conditioning compressor
1.2 with gasoline straight-4 1.2 L 79 HP engine (2009.7–) 18.44 lbf⋅ft
expand_moreAir-conditioning compressor pressure line
1.2 with gasoline straight-4 1.2 L 79 HP engine (2009.7–) 14.75 lbf⋅ft
expand_moreAlternator
1.2 with gasoline straight-4 1.2 L 79 HP engine (2009.7–) 25.81 lbf⋅ft
expand_moreCharging
expand_moreTurbo charger
On exhaust manifold 18.44 lbf⋅ft
Replace nuts. Use hot screw paste.
expand_moreTurbocharger oil feed line
All Opel diesel straight-4 1.2 L Z 13 DTH engines 16.23 lbf⋅ft
Replace sealing rings.
A13DTC engine 8.85 lbf⋅ft
Replace sealing rings.
Z13DTJ engine 16.23 lbf⋅ft
Replace sealing rings.
Turbocharger oil return line 6.64 lbf⋅ft
Replace sealing rings.
expand_moreCooling system
expand_moreCoolant pump
1.2 with gasoline straight-4 1.2 L 79 HP engine (2009.7–) 5.9 lbf⋅ft
expand_moreCoolant pump pulley
1.2 with gasoline straight-4 1.2 L 79 HP engine (2009.7–) 14.75 lbf⋅ft
expand_moreCylinder head
expand_moreCamshaft bearing
1.2 with gasoline straight-4 1.2 L 79 HP engine (2009.7–) 5.9 lbf⋅ft
helically from the inside out
expand_moreCylinder head screws
expand_more1.2 with gasoline straight-4 1.2 L 79 HP engine (2009.7–)
Figure 1. Cylinder head, Cylinder head screws, 1.2 with gasoline straight-4 1.2 L 79 HP engine (2009.7–).
Figure 1. Cylinder head, Cylinder head screws, 1.2 with gasoline straight-4 1.2 L 79 HP engine (2009.7–).
First stage 18.44 lbf⋅ft
Use new screws. See figure 1.
Second stage 60°
Third stage 60°
Fourth stage 60°
expand_moreValve cover
1.2 with gasoline straight-4 1.2 L 79 HP engine (2009.7–) 5.9 lbf⋅ft
expand_moreEngine block
expand_moreConnecting rod bearing
expand_more1.2 with gasoline straight-4 1.2 L 79 HP engine (2009.7–)
expand_moreM6,5
First stage 9.59 lbf⋅ft
Use new screws.
Second stage 60°
Third stage 15°
expand_moreCrankshaft central screws
expand_more1.2 with gasoline straight-4 1.2 L 79 HP engine (2009.7–)
First stage 110.63 lbf⋅ft
Use new screw.
Second stage 45°
Third stage 15°
expand_moreCrankshaft pulley
1.2 with gasoline straight-4 1.2 L 79 HP engine (2009.7–) 5.9 lbf⋅ft
expand_moreFlywheel
First stage 36.88 lbf⋅ft
Replace screws.
Second stage 30°
Third stage 15°
All other modifications 32.45 lbf⋅ft
Clean the thread, use new screws and screw-locking compound.
expand_moreMain bearing
expand_more1.2 with gasoline straight-4 1.2 L 79 HP engine (2009.7–)
expand_moreInside (M8)
First stage 18.44 lbf⋅ft
Use new screws.
Second stage 60°
Third stage 15°
expand_moreOutside (M6)
Fourth stage 7.38 lbf⋅ft
Use new screws.
Fifth stage 60°
Sixth stage 15°
expand_moreEngine control
expand_moreCamshaft timing chain guide rail
1.2 with gasoline straight-4 1.2 L 79 HP engine (2009.7–) 5.9 lbf⋅ft
expand_moreCamshaft timing chain slip rail
1.2 with gasoline straight-4 1.2 L 79 HP engine (2009.7–) 5.9 lbf⋅ft
expand_moreCamshaft timing chain tensioning rail
1.2 with gasoline straight-4 1.2 L 79 HP engine (2009.7–) 14.75 lbf⋅ft
expand_moreCamshaft timing gear
expand_more1.2 with gasoline straight-4 1.2 L 79 HP engine (2009.7–)
First stage 36.88 lbf⋅ft
Use new screw.
Second stage 60°
expand_moreChain tensioner
1.2 with gasoline straight-4 1.2 L 79 HP engine (2009.7–) 5.9 lbf⋅ft
expand_moreTiming case cover
expand_more1.2 with gasoline straight-4 1.2 L 79 HP engine (2009.7–)
M10 25.81 lbf⋅ft
M6 5.9 lbf⋅ft
expand_moreEngine lubrication
expand_moreOil drain plug
1.2 with gasoline straight-4 1.2 L 79 HP engine (2009.7–) 7.38 lbf⋅ft
expand_moreOil filter housing
expand_more1.2 with gasoline straight-4 1.2 L 79 HP engine (2009.7–)
Oil filter cover 18.44 lbf⋅ft
On the engine block 14.75 lbf⋅ft
expand_moreOil sump
expand_more1.2 with gasoline straight-4 1.2 L 79 HP engine (2009.7–)
At the gearbox 29.5 lbf⋅ft
On the engine block 7.38 lbf⋅ft
expand_moreEngine management
expand_moreCamshaft sensor
1.2 with gasoline straight-4 1.2 L 79 HP engine (2009.7–) 4.43 lbf⋅ft
expand_moreCrankshaft sensor
1.2 with gasoline straight-4 1.2 L 79 HP engine (2009.7–) 5.9 lbf⋅ft
expand_moreExhaust gas temperature sensor
All Opel diesel straight-4 1.2 L Z 13 DTH engines 33.19 lbf⋅ft
Z13DTJ engine 33.19 lbf⋅ft
expand_moreKnock sensor
1.2 with gasoline straight-4 1.2 L 79 HP engine (2009.7–) 14.75 lbf⋅ft
expand_moreLambda sensor
All Opel diesel straight-4 1.2 L A 13 DTC engines 33.19 lbf⋅ft
Use hot screw paste
All Opel gasoline straight-4 1.2 L Z 12 XEP engines 29.5 lbf⋅ft
All Opel diesel straight-4 1.2 L Z 13 DTJ engines 33.19 lbf⋅ft
Use hot screw paste
expand_moreEngine mounting
expand_moreEngine bracket
1.2 with gasoline straight-4 1.2 L 79 HP engine (2009.7–) 44.25 lbf⋅ft
expand_moreEngine mounting
expand_more1.2 with gasoline straight-4 1.2 L 79 HP engine (2009.7–)
On chassis 44.25 lbf⋅ft
expand_moreOn engine bracket
First stage 59 lbf⋅ft
Replace screws.
Second stage 45°
expand_moreSubframe
First stage 66.38 lbf⋅ft
Second stage 45°
First stage 66.38 lbf⋅ft
Replace screws.
Second stage 45°
Otherwise 15°
expand_moreTorque arm
expand_moreRear
First stage 59 lbf⋅ft
Second stage 45°
First stage 59 lbf⋅ft
Replace screws.
Second stage 45°
expand_moreTorque support bracket
First stage 59 lbf⋅ft
Replace screws.
Second stage 45°
expand_moreExhaust system
expand_moreCatalytic converter
At the turbocharger 18.44 lbf⋅ft
Use hot screw paste
expand_moreCatalytic converter bracket
All Opel diesel straight-4 1.2 L Z 13 DTH engines 18.44 lbf⋅ft
At the gearbox 18.44 lbf⋅ft
expand_moreDiesel particulate filter
expand_moreA13DTC engine
At the turbocharger 18.44 lbf⋅ft
Differential pressure sensor lines 33.19 lbf⋅ft
expand_moreExhaust manifold
1.2 with gasoline straight-4 1.2 L 79 HP engine (2009.7–) 16.23 lbf⋅ft
Tighten in several steps.
expand_moreExhaust manifold heat shields
M6 6.64 lbf⋅ft
M8 18.44 lbf⋅ft
Engine suspension eye
expand_moreExhaust pipe
On particle filter 14.75 lbf⋅ft
expand_moreParticle filter bracket
A13DTC engine 18.44 lbf⋅ft
expand_moreParticulate filter heat protection plate
A13DTC engine 6.64 lbf⋅ft
expand_moreIgnition system
expand_moreSpark plugs
1.2 with gasoline straight-4 1.2 L 79 HP engine (2009.7–) 18.44 lbf⋅ft
expand_moreStart system
expand_moreStarter
1.2 with gasoline straight-4 1.2 L 79 HP engine (2009.7–) 18.44 lbf⋅ft

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2011 Opel Corsa Box Van user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Opel warranty policy for your region. In some regions DIY service may invalidate your warranty.

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Opel Corsa Box Van service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2011 Opel Corsa Box Van you're not only saving money, but also also improving your technical skills and learning something new.

2011 Opel Corsa Box Van generations

In 2011 Opel offered 2 generations of the Corsa Box Van. Engine fastener tightening specifications may vary in different generations. Be sure that you are looking at the rigt modification.

Opel Corsa Box Van D facelift model years

Units:
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