2004 Opel Astra Van G facelift Transmission Fastener Tightening Specifications
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Condition | Value |
---|
First stage | 88.51 lbf⋅ft |
Replace nuts. | |
Second stage | slacken |
Third stage | 14.75 lbf⋅ft |
Fourth stage | 80° |
First stage | 88.51 lbf⋅ft |
Replace nuts. | |
Second stage | slacken |
Third stage | 14.75 lbf⋅ft |
Fourth stage | 80° |
2.0 DI with diesel straight-4 2.0 L 80 HP at 4300 RPM, 185 N⋅m at 1800 RPM engine (1999.1–2005.4) | 14.75 lbf⋅ft |
Replace nuts. |
Clutch pressure plate | 11.06 lbf⋅ft |
Tighten new screws crosswise, use screw-locking compound. | |
Clutch slave cylinder | 3.69 lbf⋅ft |
F13 and F17 gearboxes | 14.75 lbf⋅ft |
Replace sealing rings. |
F18 gearbox | 14.75 lbf⋅ft |
Replace sealing rings. |
F17 gearbox | 14.75 lbf⋅ft |
Replace sealing rings. |
F13 gearbox | 14.75 lbf⋅ft |
Replace sealing rings. |
First stage | 8.85 lbf⋅ft |
Second stage | 180–225° |
F23 gearbox | 14.75 lbf⋅ft |
All Opel diesel straight-4 2.0 L X 20 DTL engines | 44.25 lbf⋅ft |
On engine sump | 29.5 lbf⋅ft |
Otherwise | 44.25 lbf⋅ft |
With automatic gearbox | 29.5 lbf⋅ft |
Replace sealing rings. |
F23 gearbox | 25.81 lbf⋅ft |
AF 20 gearbox | 29.5 lbf⋅ft |
AF 13-II gearbox | 29.5 lbf⋅ft |
F23 gearbox | 25.81 lbf⋅ft |
F13 and F17 gearboxes | 13.28 lbf⋅ft |
Replace sealing rings. |
Sheet-steel sump | 22.13 lbf⋅ft |
First stage | 13.28 lbf⋅ft |
Second stage | 30° |
F13 gearbox | 13.28 lbf⋅ft |
Replace sealing rings. |
First stage | 2.95 lbf⋅ft |
Second stage | 45–135° |
First stage | 2.95 lbf⋅ft |
Second stage | 45–180° |
F23 gearbox | 25.81 lbf⋅ft |
First stage | 2.95 lbf⋅ft |
Second stage | 45–135° |
F23 gearbox | 25.81 lbf⋅ft |
2.0 DI with diesel straight-4 2.0 L 80 HP at 4300 RPM, 185 N⋅m at 1800 RPM engine (1999.1–2005.4) | 44.25 lbf⋅ft |
Rear | 59 lbf⋅ft |
Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2004 Opel Astra Van user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.
Before doing any DIY service please check your insurance policy and Opel warranty policy for your region. In some regions DIY service may invalidate your warranty.
Table of Contents
- Air Conditioning Compressor Oil Capacity
- Air Conditioning Refrigerant Capacity
- Automatic Transmission Fluid Capacity
- Brake Fluid Capacity
- Cooling Fluid Capacity
- Engine Oil Capacity
- Fluid and Lubricant Specifications
- Manual Transmission Oil Capacity
- Steering Fluid Capacity
- Brake System Specifications
- Chassis Specifications
- Cooling System Specifications
- Drive Belts Specifications
- Electrical System Specifications
- Emission
Conquer your fears and never give up!
DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Opel Astra Van service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.
Doing basic service for your 2004 Opel Astra Van you're not only saving money, but also also improving your technical skills and learning something new.
2004 Opel Astra Van generations
In 2004 Opel offered 2 generations of the Astra Van. Transmission fastener tightening specifications may vary in different generations. Be sure that you are looking at the rigt modification.