in your garage to make future searches easy.

Condition Value
expand_moreAxle drive
expand_moreFront axle drive shaft
expand_moreCentral nuts
First stage 88.51 lbf⋅ft
Replace nuts.
Second stage slacken
Third stage 14.75 lbf⋅ft
Fourth stage 80°
expand_moreAll other modifications
First stage 88.51 lbf⋅ft
Replace nuts.
Second stage slacken
Third stage 14.75 lbf⋅ft
Fourth stage 80°
expand_moreClutch
expand_moreClutch master cylinder
2.0 DI with diesel straight-4 2.0 L 80 HP at 4300 RPM, 185 N⋅m at 1800 RPM engine (1999.1–2005.4) 14.75 lbf⋅ft
Replace nuts.
Clutch pressure plate 11.06 lbf⋅ft
Tighten new screws crosswise, use screw-locking compound.
Clutch slave cylinder 3.69 lbf⋅ft
expand_moreGear shifting
expand_moreBack-up lamp switch
F13 and F17 gearboxes 14.75 lbf⋅ft
Replace sealing rings.
F18 gearbox 14.75 lbf⋅ft
Replace sealing rings.
expand_moreAll Opel diesel straight-4 1.7 L Y 17 DT engines
F17 gearbox 14.75 lbf⋅ft
Replace sealing rings.
expand_moreAll other modifications
F13 gearbox 14.75 lbf⋅ft
Replace sealing rings.
expand_moreGear rod
First stage 8.85 lbf⋅ft
Second stage 180225°
expand_moreSelector cable linkage
expand_more2.0 DI with diesel straight-4 2.0 L 80 HP at 4300 RPM, 185 N⋅m at 1800 RPM engine (1999.1–2005.4)
F23 gearbox 14.75 lbf⋅ft
expand_moreGearbox
expand_moreGearbox flange connection at engine
All Opel diesel straight-4 2.0 L X 20 DTL engines 44.25 lbf⋅ft
expand_moreAll other modifications
On engine sump 29.5 lbf⋅ft
Otherwise 44.25 lbf⋅ft
expand_moreGearbox lubrication
expand_moreGearbox oil drain plug
With automatic gearbox 29.5 lbf⋅ft
Replace sealing rings.
expand_moreWith 5-speed gearbox
F23 gearbox 25.81 lbf⋅ft
expand_moreWith automatic 4-gear gearbox
AF 20 gearbox 29.5 lbf⋅ft
expand_moreWith automatic 4-gear gearbox
AF 13-II gearbox 29.5 lbf⋅ft
expand_moreGearbox oil filler plug
expand_more2.0 DI with diesel straight-4 2.0 L 80 HP at 4300 RPM, 185 N⋅m at 1800 RPM engine (1999.1–2005.4)
expand_moreWith 5-speed gearbox
F23 gearbox 25.81 lbf⋅ft
expand_moreGearbox oil sump
F13 and F17 gearboxes 13.28 lbf⋅ft
Replace sealing rings.
expand_moreF18 gearbox
Sheet-steel sump 22.13 lbf⋅ft
expand_moreWith light-alloy oil sump
First stage 13.28 lbf⋅ft
Second stage 30°
F13 gearbox 13.28 lbf⋅ft
Replace sealing rings.
expand_moreOil control plug
expand_moreF13 and F17 gearboxes
First stage 2.95 lbf⋅ft
Second stage 45135°
expand_moreWith 5-speed gearbox
expand_moreF18 gearbox
First stage 2.95 lbf⋅ft
Second stage 45180°
F23 gearbox 25.81 lbf⋅ft
expand_moreWith 5-speed gearbox
expand_moreF13 gearbox
First stage 2.95 lbf⋅ft
Second stage 45135°
expand_moreOil filler screws
expand_more2.0 DI with diesel straight-4 2.0 L 80 HP at 4300 RPM, 185 N⋅m at 1800 RPM engine (1999.1–2005.4)
F23 gearbox 25.81 lbf⋅ft
expand_moreGearbox mounting
expand_moreGearbox mounting
2.0 DI with diesel straight-4 2.0 L 80 HP at 4300 RPM, 185 N⋅m at 1800 RPM engine (1999.1–2005.4) 44.25 lbf⋅ft
expand_moreGearbox support
expand_moreAt the gearbox
Rear 59 lbf⋅ft

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2004 Opel Astra Van user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Opel warranty policy for your region. In some regions DIY service may invalidate your warranty.

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Opel Astra Van service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2004 Opel Astra Van you're not only saving money, but also also improving your technical skills and learning something new.

2004 Opel Astra Van generations

In 2004 Opel offered 2 generations of the Astra Van. Transmission fastener tightening specifications may vary in different generations. Be sure that you are looking at the rigt modification.

Opel Astra Van G facelift model years

Units:
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