2015 Opel Astra Sports Tourer J Engine Fastener Tightening Specifications
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Condition | Value |
---|
All Opel diesel straight-4 1.7 L A 17 DTC engines | 17.7 lbf⋅ft |
All Opel diesel straight-4 1.7 L A 17 DTE engines | 17.7 lbf⋅ft |
All Opel diesel straight-4 1.7 L A 17 DTJ engines | 17.7 lbf⋅ft |
All Opel diesel straight-4 1.7 L A 17 DTL engines | 11.8 lbf⋅ft |
All Opel diesel straight-4 1.7 L A 17 DTN engines | 11.8 lbf⋅ft |
All Opel diesel straight-4 1.7 L A 17 DTR engines | 11.8 lbf⋅ft |
All Opel diesel straight-4 1.6 L B 16 DTL engines | 7.38 lbf⋅ft |
All other modifications | 5.9 lbf⋅ft |
All Opel diesel straight-4 1.6 L B 16 DTH engines | 42.78 lbf⋅ft |
All Opel diesel straight-4 1.6 L B 16 DTL engines | 42.78 lbf⋅ft |
All other modifications | 18.44 lbf⋅ft |
1.3 CDTI with diesel straight-4 1.2 L 94 HP engine (2010.10–) | 36.88 lbf⋅ft |
M10 | 40.57 lbf⋅ft |
M8 | 16.23 lbf⋅ft |
M10 | 40.57 lbf⋅ft |
M8 | 16.23 lbf⋅ft |
1.7 CDTI with diesel straight-4 1.7 L 109 HP engine (2010.10–) | 36.14 lbf⋅ft |
1.7 CDTI with diesel straight-4 1.7 L 109 HP engine (2010.10–) | 36.14 lbf⋅ft |
1.7 CDTI with diesel straight-4 1.7 L 109 HP engine (2010.10–) | 36.14 lbf⋅ft |
1.7 CDTI with diesel straight-4 1.7 L 123 HP engine (2010.10–) | 36.14 lbf⋅ft |
1.7 CDTI with diesel straight-4 1.7 L 99 HP engine (2010.10–) | 36.14 lbf⋅ft |
1.7 CDTI with diesel straight-4 1.7 L 99 HP engine (2010.10–) | 36.14 lbf⋅ft |
2.0 BiTurbo CDTI with diesel straight-4 2.0 L 192 HP engine (2012.12–) | 16.23 lbf⋅ft |
2.0 CDTI with diesel straight-4 2.0 L 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM engine (2010.10–) | 16.23 lbf⋅ft |
2.0 CDTI with diesel straight-4 2.0 L 162 HP engine (2011.8–) | 16.23 lbf⋅ft |
All other modifications | 40.57 lbf⋅ft |
At the bracket | 16.23 lbf⋅ft |
M10 | 33.19 lbf⋅ft |
M8 | 17.7 lbf⋅ft |
M10 | 35.4 lbf⋅ft |
M8 | 17.7 lbf⋅ft |
Opel diesel straight-4 2.0 L A 20 DTH 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM | 36.88 lbf⋅ft |
Opel diesel straight-4 2.0 L A 20 DTH 162 HP | 36.88 lbf⋅ft |
Opel diesel straight-4 2.0 L A 20 DTR 192 HP | 36.88 lbf⋅ft |
All other modifications | 16.23 lbf⋅ft |
2.0 CDTI with diesel straight-4 2.0 L 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM engine (2010.10–) | 16.23 lbf⋅ft |
2.0 CDTI with diesel straight-4 2.0 L 162 HP engine (2011.8–) | 16.23 lbf⋅ft |
All other modifications | 14.01 lbf⋅ft |
M10 | 25.81 lbf⋅ft |
M8 | 16.23 lbf⋅ft |
Opel diesel straight-4 1.6 L B 16 DTL 109 HP | 16.23 lbf⋅ft |
On the engine block | 25.81 lbf⋅ft |
Opel diesel straight-4 1.6 L B 16 DTH 134 HP | 16.23 lbf⋅ft |
Opel diesel straight-4 2.0 L A 20 DTH 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM | 44.25 lbf⋅ft |
Opel diesel straight-4 2.0 L A 20 DTH 162 HP | 44.25 lbf⋅ft |
Opel gasoline straight-4 1.6 L A 16 XHT 168 HP | 16.23 lbf⋅ft |
Opel gasoline straight-4 1.6 L B 16 SHL 168 HP at 4750 RPM, 260 N⋅m at 1650 RPM | 16.23 lbf⋅ft |
Opel diesel straight-4 2.0 L A 20 DTR 192 HP | 44.25 lbf⋅ft |
Opel diesel straight-4 1.2 L A 13 DTE 94 HP | 16.23 lbf⋅ft |
All other modifications | 25.81 lbf⋅ft |
Alternator pulley | 59 lbf⋅ft |
Opel diesel straight-4 2.0 L A 20 DTH 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM | 44.25 lbf⋅ft |
Opel diesel straight-4 2.0 L A 20 DTH 162 HP | 44.25 lbf⋅ft |
Opel diesel straight-4 1.2 L A 13 DTE 94 HP | 16.23 lbf⋅ft |
M10 | 35.4 lbf⋅ft |
M14 | 50.15 lbf⋅ft |
Power steering pump bracket | 16.23 lbf⋅ft |
1.3 CDTI with diesel straight-4 1.2 L 94 HP engine (2010.10–) | 15.49 lbf⋅ft |
Banjo bolts. | |
1.4 LPG with gasoline straight-4 1.4 L 138 HP engine (2012.1–) | 15.49 lbf⋅ft |
Banjo bolts. | |
1.4 Turbo with gasoline straight-4 1.4 L 118 HP at 4800 RPM, 175 N⋅m at 1750 RPM engine (2010.10–) | 15.49 lbf⋅ft |
Banjo bolts. | |
1.4 Turbo with gasoline straight-4 1.4 L 118 HP at 4800 RPM, 175 N⋅m at 1750 RPM engine (2010.10–) | 15.49 lbf⋅ft |
Banjo bolts. | |
1.4 Turbo with gasoline straight-4 1.4 L 138 HP engine (2010.10–) | 15.49 lbf⋅ft |
Banjo bolts. | |
1.4 Turbo with gasoline straight-4 1.4 L 138 HP engine (2010.10–) | 15.49 lbf⋅ft |
Banjo bolts. | |
1.6 SIDI with gasoline straight-4 1.6 L 168 HP at 4750 RPM, 260 N⋅m at 1650 RPM engine (2012.12–) | 33.19 lbf⋅ft |
Replace sealing rings. | |
1.6 SIDI with gasoline straight-4 1.6 L 168 HP engine (2012.12–) | 33.19 lbf⋅ft |
Replace sealing rings. | |
1.7 CDTI with diesel straight-4 1.7 L 129 HP at 4000 RPM, 300 N⋅m at 2000 RPM engine (2010.10–) | 15.49 lbf⋅ft |
Banjo bolts. | |
1.7 CDTI with diesel straight-4 1.7 L 129 HP engine (2010.10–) | 15.49 lbf⋅ft |
Banjo bolts. |
Banjo screws | 33.19 lbf⋅ft |
Servo steering pump | 16.23 lbf⋅ft |
First stage | 3.69 lbf⋅ft |
Replace screws. | |
Second stage | 50° |
First stage | 3.69 lbf⋅ft |
Replace screws. | |
Second stage | 50° |
Opel gasoline straight-4 1.6 L A 16 XHT 168 HP | 7.38 lbf⋅ft |
Opel gasoline straight-4 1.6 L B 16 SHL 168 HP at 4750 RPM, 260 N⋅m at 1650 RPM | 7.38 lbf⋅ft |
First stage | 3.69 lbf⋅ft |
Replace screws. | |
Second stage | 50° |
Opel diesel straight-4 1.2 L A 13 DTE 94 HP | 14.75 lbf⋅ft |
All other modifications | 17.7 lbf⋅ft |
Exhaust gas return cooler | 25.81 lbf⋅ft |
Exhaust gas return valve | 5.16 lbf⋅ft |
Exhaust recirculation pipe | 7.38 lbf⋅ft |
1.4 LPG with gasoline straight-4 1.4 L 138 HP engine (2012.1–) | 5.16 lbf⋅ft |
1.4 Turbo with gasoline straight-4 1.4 L 118 HP at 4800 RPM, 175 N⋅m at 1750 RPM engine (2010.10–) | 5.16 lbf⋅ft |
1.4 Turbo with gasoline straight-4 1.4 L 118 HP at 4800 RPM, 175 N⋅m at 1750 RPM engine (2010.10–) | 5.16 lbf⋅ft |
1.4 Turbo with gasoline straight-4 1.4 L 138 HP engine (2010.10–) | 5.16 lbf⋅ft |
1.4 Turbo with gasoline straight-4 1.4 L 138 HP engine (2010.10–) | 5.16 lbf⋅ft |
1.4 with gasoline straight-4 1.4 L 99 HP at 6000 RPM, 130 N⋅m at 4000 RPM engine (2010.10–) | 5.16 lbf⋅ft |
1.6 LPG with gasoline straight-4 1.6 L 113 HP engine (2012.10–) | 5.9 lbf⋅ft |
1.6 SIDI with gasoline straight-4 1.6 L 168 HP at 4750 RPM, 260 N⋅m at 1650 RPM engine (2012.12–) | 7.38 lbf⋅ft |
See figure 1. | |
1.6 SIDI with gasoline straight-4 1.6 L 168 HP engine (2012.12–) | 7.38 lbf⋅ft |
See figure 1. | |
1.6 Turbo with gasoline straight-4 1.6 L 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM engine (2010.10–) | 5.16 lbf⋅ft |
1.6 with gasoline straight-4 1.6 L 114 HP at 6000 RPM, 155 N⋅m at 4000 RPM engine (2010.10–) | 5.9 lbf⋅ft |
1.6 with gasoline straight-4 1.6 L 114 HP engine (2010.10–) | 5.9 lbf⋅ft |
All other modifications | 18.44 lbf⋅ft |
On high-pressure pump | 22.13 lbf⋅ft |
On rail | 18.44 lbf⋅ft |
M12 | 18.44 lbf⋅ft |
M14 | 14.01 lbf⋅ft |
M12 | 18.44 lbf⋅ft |
M14 | 14.01 lbf⋅ft |
Union nuts | 22.13 lbf⋅ft |
M12 | 17.7 lbf⋅ft |
M14 | 20.65 lbf⋅ft |
All other modifications | 18.44 lbf⋅ft |
Opel diesel straight-4 1.6 L B 16 DTL 109 HP | 18.44 lbf⋅ft |
Opel diesel straight-4 1.6 L B 16 DTH 134 HP | 18.44 lbf⋅ft |
Opel diesel straight-4 2.0 L A 20 DTH 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM | 14.75 lbf⋅ft |
Opel diesel straight-4 2.0 L A 20 DTH 162 HP | 14.75 lbf⋅ft |
Opel gasoline straight-4 1.6 L A 16 XHT 168 HP | 8.11 lbf⋅ft |
Screws need to be loosened or tightened in steps of 180°. | |
Opel gasoline straight-4 1.6 L B 16 SHL 168 HP at 4750 RPM, 260 N⋅m at 1650 RPM | 8.11 lbf⋅ft |
Screws need to be loosened or tightened in steps of 180°. |
M10 | 36.88 lbf⋅ft |
M8 | 18.44 lbf⋅ft |
Opel diesel straight-4 1.2 L A 13 DTE 94 HP | 11.06 lbf⋅ft |
All other modifications | 13.28 lbf⋅ft |
Opel diesel straight-4 1.6 L B 16 DTL 109 HP | 18.44 lbf⋅ft |
Opel diesel straight-4 1.6 L B 16 DTH 134 HP | 18.44 lbf⋅ft |
Opel diesel straight-4 2.0 L A 20 DTH 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM | 36.88 lbf⋅ft |
Opel diesel straight-4 2.0 L A 20 DTH 162 HP | 36.88 lbf⋅ft |
All other modifications | 50.89 lbf⋅ft |
M12 | 18.44 lbf⋅ft |
M14 | 14.01 lbf⋅ft |
M12 | 18.44 lbf⋅ft |
M14 | 14.01 lbf⋅ft |
M12 | 17.7 lbf⋅ft |
M14 | 20.65 lbf⋅ft |
All other modifications | 18.44 lbf⋅ft |
1.3 CDTI with diesel straight-4 1.2 L 94 HP engine (2010.10–) | 14.75 lbf⋅ft |
Cap | 3.69 lbf⋅ft |
First stage | 7.38 lbf⋅ft |
Replace screws. | |
Second stage | 45° |
1.6 SIDI with gasoline straight-4 1.6 L 168 HP at 4750 RPM, 260 N⋅m at 1650 RPM engine (2012.12–) | 3.69 lbf⋅ft |
Replace screws. | |
1.6 SIDI with gasoline straight-4 1.6 L 168 HP engine (2012.12–) | 3.69 lbf⋅ft |
Replace screws. | |
2.0 BiTurbo CDTI with diesel straight-4 2.0 L 192 HP engine (2012.12–) | 18.44 lbf⋅ft |
Nuts | 18.44 lbf⋅ft |
Nuts | 18.44 lbf⋅ft |
First stage | 29.5 lbf⋅ft |
Second stage | Loosen screw(s). |
Third stage | 23.6 lbf⋅ft |
2.0 BiTurbo CDTI with diesel straight-4 2.0 L 192 HP engine (2012.12–) | 36.88 lbf⋅ft |
1.6 CDTi with diesel straight-4 1.6 L 109 HP engine (2014.2–) | 2.95 lbf⋅ft |
On exhaust manifold | 22.13 lbf⋅ft |
First stage | 17.7 lbf⋅ft |
Second stage | 35.4 lbf⋅ft |
First stage | 17.7 lbf⋅ft |
Replace nuts. | |
Second stage | 35.4 lbf⋅ft |
First stage | 11.06 lbf⋅ft |
Replace nuts. | |
Second stage | 20.65 lbf⋅ft |
First stage | 11.06 lbf⋅ft |
Replace nuts. | |
Second stage | 20.65 lbf⋅ft |
At the cylinder head | 14.75 lbf⋅ft |
tighten gradually cross-wise |
First stage | 1.48 lbf⋅ft |
Replace nuts. | |
Second stage | 5.9 lbf⋅ft |
First stage | 11.06 lbf⋅ft |
Second stage | 20.65 lbf⋅ft |
Opel diesel straight-4 1.2 L A 13 DTE 94 HP | 18.44 lbf⋅ft |
First stage | 5.9 lbf⋅ft |
See figure 2. | |
Second stage | 5.9 lbf⋅ft |
Turbocharger bracket | 18.44 lbf⋅ft |
Banjo screws | 25.81 lbf⋅ft |
Banjo screws | 14.75 lbf⋅ft |
All Opel diesel straight-4 1.6 L B 16 DTH engines | 7.38 lbf⋅ft |
All Opel diesel straight-4 1.6 L B 16 DTL engines | 7.38 lbf⋅ft |
Banjo screws | 22.13 lbf⋅ft |
Pressure tube connection | 17.7 lbf⋅ft |
All Opel diesel straight-4 1.6 L B 16 DTH engines | 18.44 lbf⋅ft |
All Opel diesel straight-4 1.6 L B 16 DTL engines | 18.44 lbf⋅ft |
1.3 CDTI with diesel straight-4 1.2 L 94 HP engine (2010.10–) | 16.23 lbf⋅ft |
Replace sealing rings. |
Banjo screws | 14.75 lbf⋅ft |
Banjo screws | 14.75 lbf⋅ft |
1.6 CDTi with diesel straight-4 1.6 L 109 HP engine (2014.2–) | 22.13 lbf⋅ft |
1.6 CDTi with diesel straight-4 1.6 L 134 HP engine (2014.1–) | 22.13 lbf⋅ft |
Pressure tube connection | 17.7 lbf⋅ft |
Banjo screws | 22.13 lbf⋅ft |
Banjo screws | 11.06 lbf⋅ft |
Banjo screws | 11.06 lbf⋅ft |
Banjo screws | 15.49 lbf⋅ft |
Bottom | 7.38 lbf⋅ft |
Top | 18.44 lbf⋅ft |
At the turbocharger | 6.64 lbf⋅ft |
On the engine block | 18.44 lbf⋅ft |
At the turbocharger | 6.64 lbf⋅ft |
On the engine block | 18.44 lbf⋅ft |
Opel gasoline straight-4 1.6 L A 16 XHT 168 HP | 7.38 lbf⋅ft |
Opel gasoline straight-4 1.6 L B 16 SHL 168 HP at 4750 RPM, 260 N⋅m at 1650 RPM | 7.38 lbf⋅ft |
Opel diesel straight-4 1.2 L A 13 DTE 94 HP | 16.23 lbf⋅ft |
Replace sealing rings. | |
All other modifications | 5.9 lbf⋅ft |
Coolant drain plug | 18.44 lbf⋅ft |
First stage | 5.9 lbf⋅ft |
Second stage | 30° |
Opel diesel straight-4 1.7 L A 17 DTJ 109 HP | 11.06 lbf⋅ft |
Opel diesel straight-4 1.7 L A 17 DTC 109 HP | 11.06 lbf⋅ft |
Opel diesel straight-4 1.7 L A 17 DTE 109 HP | 11.06 lbf⋅ft |
Opel gasoline straight-4 1.6 L A 16 XER 113 HP | 14.75 lbf⋅ft |
Opel gasoline straight-4 1.6 L A 16 XER 114 HP | 14.75 lbf⋅ft |
Opel gasoline straight-4 1.6 L B 16 XER 114 HP at 6000 RPM, 155 N⋅m at 4000 RPM | 14.75 lbf⋅ft |
Opel diesel straight-4 1.7 L A 17 DTR 123 HP | 11.06 lbf⋅ft |
Opel gasoline straight-4 1.6 L A 16 XHT 168 HP | 6.64 lbf⋅ft |
Opel gasoline straight-4 1.6 L B 16 SHL 168 HP at 4750 RPM, 260 N⋅m at 1650 RPM | 6.64 lbf⋅ft |
Opel gasoline straight-4 1.6 L A 16 LET 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM | 14.75 lbf⋅ft |
Opel diesel straight-4 1.7 L A 17 DTL 99 HP | 11.06 lbf⋅ft |
Opel diesel straight-4 1.7 L A 17 DTN 99 HP | 11.06 lbf⋅ft |
All other modifications | 16.23 lbf⋅ft |
Fan wheel | 2.95 lbf⋅ft |
Radiator mounting | 16.23 lbf⋅ft |
Rear | 18.44 lbf⋅ft |
Otherwise | 7.38 lbf⋅ft |
First stage | 5.9 lbf⋅ft |
Note correct order of tensioning. See figure 5. |
Second stage | 1.48 lbf⋅ft |
Third stage | 5.9 lbf⋅ft |
Opel gasoline straight-4 1.6 L A 16 XHT 168 HP | 6.64 lbf⋅ft |
Opel gasoline straight-4 1.6 L B 16 SHL 168 HP at 4750 RPM, 260 N⋅m at 1650 RPM | 6.64 lbf⋅ft |
First stage | 5.9 lbf⋅ft |
Note correct order of tensioning. See figure 5. |
Second stage | 1.48 lbf⋅ft |
Third stage | 5.9 lbf⋅ft |
All other modifications | 5.9 lbf⋅ft |
First stage | 36.88 lbf⋅ft |
Replace screws. | |
Second stage | 90° |
Third stage | 90° |
First stage | 36.88 lbf⋅ft |
Replace screws. See figure 6. | |
Second stage | 90° |
Third stage | 90° |
Fourth stage | 90° |
First stage | 14.75 lbf⋅ft |
Replace screws. | |
Second stage | 45° |
First stage | 18.44 lbf⋅ft |
Replace screws. See figure 7. | |
Second stage | 90° |
Third stage | 90° |
Fourth stage | 90° |
Fifth stage | 45° |
First stage | 14.75 lbf⋅ft |
Replace screws. See figure 8. | |
Second stage | 47.94 lbf⋅ft |
Third stage | 90° |
Fourth stage | 90° |
Fifth stage | 90° |
First stage | 14.75 lbf⋅ft |
Use new screws See figure 8. | |
Second stage | 47.94 lbf⋅ft |
Third stage | 90° |
Fourth stage | 90° |
Fifth stage | 90° |
Sixth stage | 90° |
First stage | 14.75 lbf⋅ft |
Replace screws. See figure 8. | |
Second stage | 47.94 lbf⋅ft |
Third stage | 90° |
Fourth stage | 90° |
Fifth stage | 90° |
First stage | 14.75 lbf⋅ft |
Use new screws See figure 8. | |
Second stage | 47.94 lbf⋅ft |
Third stage | 90° |
Fourth stage | 90° |
Fifth stage | 90° |
Sixth stage | 90° |
First stage | 18.44 lbf⋅ft |
Replace screws. See figure 9. | |
Second stage | 90° |
Third stage | 90° |
Fourth stage | 90° |
Fifth stage | 15° |
First stage | 18.44 lbf⋅ft |
Replace screws. See figure 9. | |
Second stage | 90° |
Third stage | 90° |
Fourth stage | 90° |
Fifth stage | 45° |
First stage | 14.75 lbf⋅ft |
Replace screws. See figure 10. | |
Second stage | 47.94 lbf⋅ft |
Third stage | 90° |
Fourth stage | 90° |
Fifth stage | 90° |
First stage | 14.75 lbf⋅ft |
Replace screws. See figure 10. | |
Second stage | 47.94 lbf⋅ft |
Third stage | 90° |
Fourth stage | 90° |
Fifth stage | 90° |
Sixth stage | 90° |
First stage | 29.5 lbf⋅ft |
Replace screws. See figure 11. | |
Second stage | 90° |
Third stage | 90° |
First stage | 25.81 lbf⋅ft |
Replace screws. See figure 12. | |
Second stage | 180° |
Opel diesel straight-4 1.6 L B 16 DTL 109 HP | 7.38 lbf⋅ft |
Opel diesel straight-4 1.7 L A 17 DTE 109 HP | 7.38 lbf⋅ft |
Opel diesel straight-4 1.7 L A 17 DTC 109 HP | 7.38 lbf⋅ft |
Opel diesel straight-4 1.7 L A 17 DTJ 109 HP | 7.38 lbf⋅ft |
Opel diesel straight-4 1.7 L A 17 DTR 123 HP | 7.38 lbf⋅ft |
helically from the inside out | |
Opel diesel straight-4 1.6 L B 16 DTH 134 HP | 7.38 lbf⋅ft |
Bearing casing | 18.44 lbf⋅ft |
Note correct order of tensioning. See figure 13. |
Bearing casing | 18.44 lbf⋅ft |
Note correct order of tensioning. See figure 13. |
Opel gasoline straight-4 1.6 L A 16 XHT 168 HP | 7.38 lbf⋅ft |
Note correct order of tensioning. | |
Opel gasoline straight-4 1.6 L B 16 SHL 168 HP at 4750 RPM, 260 N⋅m at 1650 RPM | 7.38 lbf⋅ft |
Note correct order of tensioning. |
First stage | 8.85 lbf⋅ft |
Note correct order of tensioning. | |
Third stage | 13.28 lbf⋅ft |
Second stage | 11.06 lbf⋅ft |
Fourth stage | 18.44 lbf⋅ft |
Opel diesel straight-4 1.7 L A 17 DTN 99 HP | 7.38 lbf⋅ft |
helically from the inside out | |
Opel diesel straight-4 1.7 L A 17 DTL 99 HP | 7.38 lbf⋅ft |
helically from the inside out | |
All other modifications | 5.9 lbf⋅ft |
First stage | 18.44 lbf⋅ft |
Replace screws. | |
Second stage | 110° |
First stage | 18.44 lbf⋅ft |
Replace nuts. | |
Second stage | 100° |
Third stage | 15° |
First stage | 25.81 lbf⋅ft |
Replace screws. | |
Second stage | 45° |
Third stage | 15° |
First stage | 18.44 lbf⋅ft |
Replace screws. | |
Second stage | 60° |
First stage | 18.44 lbf⋅ft |
Replace screws. | |
Second stage | 60° |
First stage | 33.19 lbf⋅ft |
Replace screws. | |
Second stage | 60° |
First stage | 25.81 lbf⋅ft |
Replace screws. | |
Second stage | 45° |
Third stage | 15° |
First stage | 18.44 lbf⋅ft |
Second stage | 60° |
First stage | 14.75 lbf⋅ft |
Replace screws. | |
Second stage | 40° |
First stage | 18.44 lbf⋅ft |
Replace screws. | |
Second stage | 45° |
Opel diesel straight-4 1.7 L A 17 DTJ 109 HP | 144.56 lbf⋅ft |
Opel diesel straight-4 1.7 L A 17 DTE 109 HP | 144.56 lbf⋅ft |
Opel diesel straight-4 1.7 L A 17 DTC 109 HP | 144.56 lbf⋅ft |
First stage | 70.07 lbf⋅ft |
Replace screws. | |
Second stage | 30° |
Third stage | 15° |
Opel diesel straight-4 1.7 L A 17 DTR 123 HP | 144.56 lbf⋅ft |
Opel diesel straight-4 2.0 L A 20 DTH 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM | 250.77 lbf⋅ft |
Use new screw. (left-hand thread) | |
Opel diesel straight-4 2.0 L A 20 DTH 162 HP | 250.77 lbf⋅ft |
Use new screw. (left-hand thread) |
First stage | 184.39 lbf⋅ft |
Replace screws. | |
Second stage | 60° |
First stage | 70.07 lbf⋅ft |
Replace screws. | |
Second stage | 45° |
Third stage | 15° |
Opel diesel straight-4 2.0 L A 20 DTR 192 HP | 250.77 lbf⋅ft |
Left-hand thread |
First stage | 36.88 lbf⋅ft |
Use new screw. (left-hand thread) | |
Second stage | 90° |
Opel diesel straight-4 1.7 L A 17 DTN 99 HP | 144.56 lbf⋅ft |
Opel diesel straight-4 1.7 L A 17 DTL 99 HP | 144.56 lbf⋅ft |
First stage | 110.63 lbf⋅ft |
Second stage | 60° |
First stage | 36.88 lbf⋅ft |
Replace screws. | |
Second stage | 45° |
Opel diesel straight-4 2.0 L A 20 DTH 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM | 18.44 lbf⋅ft |
Opel diesel straight-4 2.0 L A 20 DTH 162 HP | 18.44 lbf⋅ft |
Opel diesel straight-4 2.0 L A 20 DTR 192 HP | 18.44 lbf⋅ft |
Opel diesel straight-4 1.2 L A 13 DTE 94 HP | 18.44 lbf⋅ft |
All other modifications | 14.75 lbf⋅ft |
Opel gasoline straight-4 1.6 L A 16 XER 113 HP | 44.25 lbf⋅ft |
Replace screws. | |
Opel gasoline straight-4 1.6 L A 16 XER 114 HP | 44.25 lbf⋅ft |
Replace screws. | |
Opel gasoline straight-4 1.6 L B 16 XER 114 HP at 6000 RPM, 155 N⋅m at 4000 RPM | 44.25 lbf⋅ft |
Replace screws. | |
Opel diesel straight-4 2.0 L A 20 DTH 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM | 118.01 lbf⋅ft |
Replace screws. | |
Opel diesel straight-4 2.0 L A 20 DTH 162 HP | 118.01 lbf⋅ft |
Replace screws. | |
Opel gasoline straight-4 1.6 L A 16 LET 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM | 44.25 lbf⋅ft |
First stage | 25.81 lbf⋅ft |
Replace screws. | |
Second stage | 30° |
Third stage | 15° |
All Opel diesel straight-4 1.6 L B 16 DTH engines | 47.94 lbf⋅ft |
All Opel diesel straight-4 1.6 L B 16 DTL engines | 47.94 lbf⋅ft |
All other modifications | 29.5 lbf⋅ft |
First stage | 11.06 lbf⋅ft |
Retap thread in holes and use new screws. | |
Second stage | 35° |
First stage | 44.25 lbf⋅ft |
Replace screws. | |
Second stage | 45° |
Third stage | 15° |
First stage | 44.25 lbf⋅ft |
Replace screws. | |
Second stage | 45° |
Third stage | 15° |
First stage | 44.25 lbf⋅ft |
Replace screws. | |
Second stage | 45° |
First stage | 25.81 lbf⋅ft |
Replace screws. | |
Second stage | 30° |
Third stage | 15° |
First stage | 29.5 lbf⋅ft |
Replace screws. | |
Second stage | 60° |
Tighten cross-wise. |
First stage | 25.81 lbf⋅ft |
Replace screws. | |
Second stage | 30° |
Third stage | 15° |
2.0 BiTurbo CDTI with diesel straight-4 2.0 L 192 HP engine (2012.12–) | 118.01 lbf⋅ft |
Replace screws. | |
2.0 CDTI with diesel straight-4 2.0 L 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM engine (2010.10–) | 118.01 lbf⋅ft |
Replace screws. | |
2.0 CDTI with diesel straight-4 2.0 L 162 HP engine (2011.8–) | 118.01 lbf⋅ft |
Replace screws. |
First stage | 62.69 lbf⋅ft |
Replace screws. | |
Second stage | 30° |
Third stage | 15° |
First stage | 28.76 lbf⋅ft |
Replace screws. | |
Second stage | 60° |
First stage | 36.88 lbf⋅ft |
Replace screws. | |
Second stage | 90° |
Third stage | 90° |
First stage | 36.88 lbf⋅ft |
Replace screws. | |
Second stage | 45° |
Third stage | 15° |
First stage | 36.88 lbf⋅ft |
Replace screws. See figure 14. | |
Second stage | 90° |
Third stage | 90° |
Fourth stage | 25.08 lbf⋅ft |
First stage | 18.44 lbf⋅ft |
Replace screws. | |
Second stage | 100° |
First stage | 18.44 lbf⋅ft |
Replace screws. | |
Second stage | 100° |
First stage | 36.88 lbf⋅ft |
Replace screws. | |
Second stage | 120° |
Third stage | 15° |
Fourth stage | 18.44 lbf⋅ft |
First stage | 36.88 lbf⋅ft |
Replace screws. | |
Second stage | 45° |
Third stage | 15° |
First stage | 18.44 lbf⋅ft |
Second stage | 100° |
First stage | 14.75 lbf⋅ft |
Replace screws. See figure 15. | |
Second stage | 80° |
M8 | 22.13 lbf⋅ft |
First stage | 7.38 lbf⋅ft |
Replace screws. | |
Second stage | 60° |
Third stage | 15° |
First stage | 18.44 lbf⋅ft |
Replace screws. | |
Second stage | 60° |
Third stage | 15° |
Vibration damper | 14.75 lbf⋅ft |
All Opel gasoline straight-4 1.6 L A 16 XHT engines | 7.38 lbf⋅ft |
All Opel diesel straight-4 1.6 L B 16 DTH engines | 18.44 lbf⋅ft |
All Opel diesel straight-4 1.6 L B 16 DTL engines | 18.44 lbf⋅ft |
All Opel gasoline straight-4 1.6 L B 16 SHL engines | 7.38 lbf⋅ft |
Camshaft adjuster valve | 5.9 lbf⋅ft |
First stage | 14.75 lbf⋅ft |
Replace screws. | |
Second stage | 120° |
Third stage | 15° |
Opel diesel straight-4 2.0 L A 20 DTH 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM | 36.88 lbf⋅ft |
Opel diesel straight-4 2.0 L A 20 DTH 162 HP | 36.88 lbf⋅ft |
First stage | 14.75 lbf⋅ft |
Replace screws. | |
Second stage | 120° |
Third stage | 15° |
Opel diesel straight-4 2.0 L A 20 DTR 192 HP | 36.88 lbf⋅ft |
All other modifications | 59 lbf⋅ft |
Camshaft timing chain guide rail | 5.9 lbf⋅ft |
Opel diesel straight-4 1.6 L B 16 DTL 109 HP | 18.44 lbf⋅ft |
Opel diesel straight-4 1.6 L B 16 DTH 134 HP | 18.44 lbf⋅ft |
Opel diesel straight-4 2.0 L A 20 DTH 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM | 95.88 lbf⋅ft |
Opel diesel straight-4 2.0 L A 20 DTH 162 HP | 95.88 lbf⋅ft |
Opel diesel straight-4 2.0 L A 20 DTR 192 HP | 88.51 lbf⋅ft |
Opel diesel straight-4 1.2 L A 13 DTE 94 HP | 110.63 lbf⋅ft |
All other modifications | 81.87 lbf⋅ft |
Chain tensioner | 5.9 lbf⋅ft |
1.3 CDTI with diesel straight-4 1.2 L 94 HP engine (2010.10–) | 6.64 lbf⋅ft |
Bottom | 7.38 lbf⋅ft |
Top | 18.44 lbf⋅ft |
1.6 SIDI with gasoline straight-4 1.6 L 168 HP at 4750 RPM, 260 N⋅m at 1650 RPM engine (2012.12–) | 5.16 lbf⋅ft |
1.6 SIDI with gasoline straight-4 1.6 L 168 HP engine (2012.12–) | 5.16 lbf⋅ft |
All other modifications | 5.9 lbf⋅ft |
All Opel diesel straight-4 1.2 L A 13 DTE engines | 6.64 lbf⋅ft |
All Opel gasoline straight-4 1.6 L A 16 XHT engines | 7.38 lbf⋅ft |
All Opel diesel straight-4 1.6 L B 16 DTH engines | 7.38 lbf⋅ft |
All Opel diesel straight-4 1.6 L B 16 DTL engines | 7.38 lbf⋅ft |
All Opel gasoline straight-4 1.6 L B 16 SHL engines | 7.38 lbf⋅ft |
All other modifications | 5.9 lbf⋅ft |
All Opel diesel straight-4 1.2 L A 13 DTE engines | 18.44 lbf⋅ft |
All Opel gasoline straight-4 1.6 L A 16 XHT engines | 14.01 lbf⋅ft |
M6 | 7.38 lbf⋅ft |
M8 | 18.44 lbf⋅ft |
All Opel gasoline straight-4 1.6 L B 16 SHL engines | 14.01 lbf⋅ft |
All other modifications | 14.75 lbf⋅ft |
Control drive sprocket wheel | 7.38 lbf⋅ft |
Replace screws. |
All Opel gasoline straight-4 1.6 L A 16 XHT engines | 5.16 lbf⋅ft |
All Opel gasoline straight-4 1.6 L B 16 SHL engines | 5.16 lbf⋅ft |
All other modifications | 5.9 lbf⋅ft |
First stage | 36.88 lbf⋅ft |
Replace screws. | |
Second stage | 150° |
Third stage | 15° |
Cap | 22.13 lbf⋅ft |
First stage | 36.88 lbf⋅ft |
Replace screws. | |
Second stage | 150° |
Third stage | 15° |
Cap | 22.13 lbf⋅ft |
First stage | 29.5 lbf⋅ft |
Replace screws. | |
Second stage | 55° |
First stage | 29.5 lbf⋅ft |
Replace screws. | |
Second stage | 55° |
First stage | 47.94 lbf⋅ft |
Replace screws. | |
Second stage | 120–135° |
First stage | 36.88 lbf⋅ft |
Replace screws. | |
Second stage | 60° |
Third stage | 15° |
Opel diesel straight-4 1.2 L A 13 DTE 94 HP | 110.63 lbf⋅ft |
First stage | 36.88 lbf⋅ft |
Second stage | 60° |
Bottom | 7.38 lbf⋅ft |
Top | 18.44 lbf⋅ft |
First stage | 36.88 lbf⋅ft |
Replace screws. | |
Second stage | 150° |
Third stage | 15° |
Cap | 22.13 lbf⋅ft |
First stage | 36.88 lbf⋅ft |
Replace screws. | |
Second stage | 150° |
Third stage | 15° |
Cap | 22.13 lbf⋅ft |
First stage | 29.5 lbf⋅ft |
Replace screws. | |
Second stage | 55° |
First stage | 29.5 lbf⋅ft |
Replace screws. | |
Second stage | 55° |
First stage | 47.94 lbf⋅ft |
Replace screws. | |
Second stage | 120–135° |
First stage | 36.88 lbf⋅ft |
Replace screws. | |
Second stage | 60° |
Third stage | 15° |
Opel diesel straight-4 1.2 L A 13 DTE 94 HP | 110.63 lbf⋅ft |
First stage | 36.88 lbf⋅ft |
Replace screws. | |
Second stage | 60° |
First stage | 2.95 lbf⋅ft |
Note correct order of tensioning. See figure 16. | |
Second stage | 6.64 lbf⋅ft |
M10 screws | 25.81 lbf⋅ft |
M6 screws | 5.9 lbf⋅ft |
Opel diesel straight-4 2.0 L A 20 DTH 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM | 6.64 lbf⋅ft |
Opel diesel straight-4 2.0 L A 20 DTR 192 HP | 6.64 lbf⋅ft |
All other modifications | 7.38 lbf⋅ft |
Opel gasoline straight-4 1.6 L A 16 XER 113 HP | 4.43 lbf⋅ft |
Opel gasoline straight-4 1.6 L A 16 XER 114 HP | 4.43 lbf⋅ft |
Opel gasoline straight-4 1.6 L B 16 XER 114 HP at 6000 RPM, 155 N⋅m at 4000 RPM | 4.43 lbf⋅ft |
Opel gasoline straight-4 1.6 L A 16 LET 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM | 4.43 lbf⋅ft |
All other modifications | 7.38 lbf⋅ft |
Opel gasoline straight-4 1.6 L A 16 XER 113 HP | 4.43 lbf⋅ft |
Opel gasoline straight-4 1.6 L A 16 XER 114 HP | 4.43 lbf⋅ft |
Opel gasoline straight-4 1.6 L B 16 XER 114 HP at 6000 RPM, 155 N⋅m at 4000 RPM | 4.43 lbf⋅ft |
Opel diesel straight-4 2.0 L A 20 DTH 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM | 6.64 lbf⋅ft |
Opel diesel straight-4 2.0 L A 20 DTH 162 HP | 6.64 lbf⋅ft |
Opel gasoline straight-4 1.6 L A 16 LET 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM | 4.43 lbf⋅ft |
All other modifications | 7.38 lbf⋅ft |
First stage | 14.75 lbf⋅ft |
Replace screws. | |
Second stage | 120° |
Third stage | 15° |
Opel diesel straight-4 2.0 L A 20 DTH 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM | 18.44 lbf⋅ft |
Opel diesel straight-4 2.0 L A 20 DTH 162 HP | 18.44 lbf⋅ft |
First stage | 14.75 lbf⋅ft |
Replace screws. | |
Second stage | 120° |
Third stage | 15° |
Opel diesel straight-4 2.0 L A 20 DTR 192 HP | 18.44 lbf⋅ft |
All other modifications | 36.14 lbf⋅ft |
M10 | 25.81 lbf⋅ft |
M6 | 7.38 lbf⋅ft |
All Opel diesel straight-4 1.6 L B 16 DTH engines | 18.44 lbf⋅ft |
All Opel diesel straight-4 1.6 L B 16 DTL engines | 18.44 lbf⋅ft |
1.4 LPG with gasoline straight-4 1.4 L 138 HP engine (2012.1–) | 7.38 lbf⋅ft |
1.4 Turbo with gasoline straight-4 1.4 L 118 HP at 4800 RPM, 175 N⋅m at 1750 RPM engine (2010.10–) | 7.38 lbf⋅ft |
1.4 Turbo with gasoline straight-4 1.4 L 118 HP at 4800 RPM, 175 N⋅m at 1750 RPM engine (2010.10–) | 7.38 lbf⋅ft |
1.4 Turbo with gasoline straight-4 1.4 L 138 HP engine (2010.10–) | 7.38 lbf⋅ft |
1.4 Turbo with gasoline straight-4 1.4 L 138 HP engine (2010.10–) | 7.38 lbf⋅ft |
1.6 CDTi with diesel straight-4 1.6 L 109 HP engine (2014.2–) | 18.44 lbf⋅ft |
1.6 CDTi with diesel straight-4 1.6 L 134 HP engine (2014.1–) | 18.44 lbf⋅ft |
1.6 LPG with gasoline straight-4 1.6 L 113 HP engine (2012.10–) | 5.9 lbf⋅ft |
1.6 Turbo with gasoline straight-4 1.6 L 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM engine (2010.10–) | 5.9 lbf⋅ft |
1.6 with gasoline straight-4 1.6 L 114 HP at 6000 RPM, 155 N⋅m at 4000 RPM engine (2010.10–) | 5.9 lbf⋅ft |
1.6 with gasoline straight-4 1.6 L 114 HP engine (2010.10–) | 5.9 lbf⋅ft |
All other modifications | 6.64 lbf⋅ft |
At the oil filter | 7.38 lbf⋅ft |
On engine sump | 18.44 lbf⋅ft |
Opel diesel straight-4 1.7 L A 17 DTE 109 HP | 14.75 lbf⋅ft |
Replace sealing rings. | |
Opel diesel straight-4 1.7 L A 17 DTC 109 HP | 14.75 lbf⋅ft |
Replace sealing rings. | |
Opel diesel straight-4 1.7 L A 17 DTJ 109 HP | 14.75 lbf⋅ft |
Replace sealing rings. | |
Opel diesel straight-4 1.7 L A 17 DTR 123 HP | 14.75 lbf⋅ft |
Replace sealing rings. | |
Opel diesel straight-4 2.0 L A 20 DTH 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM | 14.75 lbf⋅ft |
Replace sealing rings. | |
Opel diesel straight-4 2.0 L A 20 DTH 162 HP | 14.75 lbf⋅ft |
Replace sealing rings. | |
Opel diesel straight-4 2.0 L A 20 DTR 192 HP | 14.75 lbf⋅ft |
Opel diesel straight-4 1.2 L A 13 DTE 94 HP | 14.75 lbf⋅ft |
Replace sealing rings. | |
Opel diesel straight-4 1.7 L A 17 DTL 99 HP | 14.75 lbf⋅ft |
Replace sealing rings. | |
Opel diesel straight-4 1.7 L A 17 DTN 99 HP | 14.75 lbf⋅ft |
Replace sealing rings. | |
All other modifications | 10.33 lbf⋅ft |
Replace sealing rings. |
Oil filter | 18.44 lbf⋅ft |
Oil filter cover | 18.44 lbf⋅ft |
On the engine block | 6.64 lbf⋅ft |
Oil filter cover | 18.44 lbf⋅ft |
On the engine block | 16.23 lbf⋅ft |
Oil filter cover | 18.44 lbf⋅ft |
On the engine block | 16.23 lbf⋅ft |
Oil filter cover | 18.44 lbf⋅ft |
On the engine block | 14.75 lbf⋅ft |
Oil filter cover | 18.44 lbf⋅ft |
Replace sealing rings. | |
On the engine block | 18.44 lbf⋅ft |
Oil filter cover | 18.44 lbf⋅ft |
Replace sealing rings. | |
On the engine block | 16.23 lbf⋅ft |
Replace sealing rings. |
Oil filter cover | 18.44 lbf⋅ft |
Replace sealing rings. | |
On the engine block | 16.23 lbf⋅ft |
Replace sealing rings. |
Oil filter cover | 18.44 lbf⋅ft |
Replace sealing rings. | |
On the engine block | 18.44 lbf⋅ft |
2.0 BiTurbo CDTI with diesel straight-4 2.0 L 192 HP engine (2012.12–) | 36.88 lbf⋅ft |
Oil filter cover | 18.44 lbf⋅ft |
Replace sealing rings. | |
On the engine block | 36.88 lbf⋅ft |
Oil filter cover | 18.44 lbf⋅ft |
Replace sealing rings. | |
On the engine block | 36.88 lbf⋅ft |
Oil filter cover | 18.44 lbf⋅ft |
Banjo screws | 81.13 lbf⋅ft |
M10 screws | 33.93 lbf⋅ft |
All Opel gasoline straight-4 1.6 L A 16 XHT engines | 25.81 lbf⋅ft |
All Opel diesel straight-4 1.6 L B 16 DTH engines | 7.38 lbf⋅ft |
All Opel diesel straight-4 1.6 L B 16 DTL engines | 7.38 lbf⋅ft |
All Opel gasoline straight-4 1.6 L B 16 SHL engines | 25.81 lbf⋅ft |
1.4 LPG with gasoline straight-4 1.4 L 138 HP engine (2012.1–) | 5.9 lbf⋅ft |
1.4 Turbo with gasoline straight-4 1.4 L 118 HP at 4800 RPM, 175 N⋅m at 1750 RPM engine (2010.10–) | 5.9 lbf⋅ft |
1.4 Turbo with gasoline straight-4 1.4 L 118 HP at 4800 RPM, 175 N⋅m at 1750 RPM engine (2010.10–) | 5.9 lbf⋅ft |
1.4 Turbo with gasoline straight-4 1.4 L 138 HP engine (2010.10–) | 5.9 lbf⋅ft |
1.4 Turbo with gasoline straight-4 1.4 L 138 HP engine (2010.10–) | 5.9 lbf⋅ft |
1.4 with gasoline straight-4 1.4 L 99 HP at 6000 RPM, 130 N⋅m at 4000 RPM engine (2010.10–) | 5.9 lbf⋅ft |
1.6 CDTi with diesel straight-4 1.6 L 109 HP engine (2014.2–) | 18.44 lbf⋅ft |
1.6 CDTi with diesel straight-4 1.6 L 134 HP engine (2014.1–) | 18.44 lbf⋅ft |
2.0 BiTurbo CDTI with diesel straight-4 2.0 L 192 HP engine (2012.12–) | 6.64 lbf⋅ft |
2.0 CDTI with diesel straight-4 2.0 L 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM engine (2010.10–) | 6.64 lbf⋅ft |
2.0 CDTI with diesel straight-4 2.0 L 162 HP engine (2011.8–) | 6.64 lbf⋅ft |
All other modifications | 7.38 lbf⋅ft |
First stage | 18.44 lbf⋅ft |
Use new screw. | |
Second stage | 60° |
First stage | 44.25 lbf⋅ft |
Second stage | Wait 60 seconds. |
Third stage | Unscrew nut(s). |
Fourth stage | 44.25 lbf⋅ft |
Oil sump lower part | 7.38 lbf⋅ft |
Oil sump top part | 7.38 lbf⋅ft |
At the gearbox | 42.78 lbf⋅ft |
On the engine block | 18.44 lbf⋅ft |
On the engine block | 7.38 lbf⋅ft |
On the engine block | 7.38 lbf⋅ft |
At the gearbox | 29.5 lbf⋅ft |
M6 | 6.64 lbf⋅ft |
M8 | 18.44 lbf⋅ft |
At the gearbox | 29.5 lbf⋅ft |
M6 | 6.64 lbf⋅ft |
M8 | 18.44 lbf⋅ft |
At the gearbox | 42.78 lbf⋅ft |
On the engine block | 7.38 lbf⋅ft |
At the gearbox | 29.5 lbf⋅ft |
M6 | 6.64 lbf⋅ft |
M8 | 18.44 lbf⋅ft |
First stage | 2.95 lbf⋅ft |
Second stage | 6.64 lbf⋅ft |
At the gearbox | 29.5 lbf⋅ft |
On the engine block | 7.38 lbf⋅ft |
On the engine block | 7.38 lbf⋅ft |
At the gearbox | 42.78 lbf⋅ft |
At the gearbox | 29.5 lbf⋅ft |
1.3 CDTI with diesel straight-4 1.2 L 94 HP engine (2010.10–) | 6.64 lbf⋅ft |
1.4 LPG with gasoline straight-4 1.4 L 138 HP engine (2012.1–) | 4.43 lbf⋅ft |
1.4 Turbo with gasoline straight-4 1.4 L 118 HP at 4800 RPM, 175 N⋅m at 1750 RPM engine (2010.10–) | 4.43 lbf⋅ft |
1.4 Turbo with gasoline straight-4 1.4 L 118 HP at 4800 RPM, 175 N⋅m at 1750 RPM engine (2010.10–) | 4.43 lbf⋅ft |
1.4 Turbo with gasoline straight-4 1.4 L 138 HP engine (2010.10–) | 4.43 lbf⋅ft |
1.4 Turbo with gasoline straight-4 1.4 L 138 HP engine (2010.10–) | 4.43 lbf⋅ft |
1.4 with gasoline straight-4 1.4 L 99 HP at 6000 RPM, 130 N⋅m at 4000 RPM engine (2010.10–) | 4.43 lbf⋅ft |
1.6 LPG with gasoline straight-4 1.6 L 113 HP engine (2012.10–) | 5.9 lbf⋅ft |
1.6 Turbo with gasoline straight-4 1.6 L 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM engine (2010.10–) | 5.9 lbf⋅ft |
1.6 with gasoline straight-4 1.6 L 114 HP at 6000 RPM, 155 N⋅m at 4000 RPM engine (2010.10–) | 5.9 lbf⋅ft |
1.6 with gasoline straight-4 1.6 L 114 HP engine (2010.10–) | 5.9 lbf⋅ft |
All other modifications | 7.38 lbf⋅ft |
Replace sealing rings. |
All Opel diesel straight-4 1.7 L A 17 DTL engines | 3.69 lbf⋅ft |
All Opel diesel straight-4 1.7 L A 17 DTN engines | 3.69 lbf⋅ft |
All Opel diesel straight-4 1.7 L A 17 DTR engines | 3.69 lbf⋅ft |
All Opel diesel straight-4 1.6 L B 16 DTL engines | 1.48 lbf⋅ft |
1.3 CDTI with diesel straight-4 1.2 L 94 HP engine (2010.10–) | 6.64 lbf⋅ft |
1.4 LPG with gasoline straight-4 1.4 L 138 HP engine (2012.1–) | 5.9 lbf⋅ft |
1.4 Turbo with gasoline straight-4 1.4 L 118 HP at 4800 RPM, 175 N⋅m at 1750 RPM engine (2010.10–) | 5.9 lbf⋅ft |
1.4 Turbo with gasoline straight-4 1.4 L 118 HP at 4800 RPM, 175 N⋅m at 1750 RPM engine (2010.10–) | 5.9 lbf⋅ft |
1.4 Turbo with gasoline straight-4 1.4 L 138 HP engine (2010.10–) | 5.9 lbf⋅ft |
1.4 Turbo with gasoline straight-4 1.4 L 138 HP engine (2010.10–) | 5.9 lbf⋅ft |
1.4 with gasoline straight-4 1.4 L 99 HP at 6000 RPM, 130 N⋅m at 4000 RPM engine (2010.10–) | 5.9 lbf⋅ft |
1.6 LPG with gasoline straight-4 1.6 L 113 HP engine (2012.10–) | 3.69 lbf⋅ft |
1.6 Turbo with gasoline straight-4 1.6 L 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM engine (2010.10–) | 3.69 lbf⋅ft |
1.6 with gasoline straight-4 1.6 L 114 HP at 6000 RPM, 155 N⋅m at 4000 RPM engine (2010.10–) | 3.69 lbf⋅ft |
1.6 with gasoline straight-4 1.6 L 114 HP engine (2010.10–) | 3.69 lbf⋅ft |
2.0 BiTurbo CDTI with diesel straight-4 2.0 L 192 HP engine (2012.12–) | 6.64 lbf⋅ft |
2.0 CDTI with diesel straight-4 2.0 L 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM engine (2010.10–) | 6.64 lbf⋅ft |
2.0 CDTI with diesel straight-4 2.0 L 162 HP engine (2011.8–) | 6.64 lbf⋅ft |
All other modifications | 7.38 lbf⋅ft |
Exhaust gas temperature sensor | 33.19 lbf⋅ft |
With pressure sensor | 8.11 lbf⋅ft |
Otherwise | 7.38 lbf⋅ft |
With combustion chamber pressure sensor | 8.11 lbf⋅ft |
Without combustion chamber pressure sensor | 7.38 lbf⋅ft |
With combustion chamber pressure sensor | 8.11 lbf⋅ft |
Without combustion chamber pressure sensor | 7.38 lbf⋅ft |
With pressure sensor | 8.11 lbf⋅ft |
M9 | 7.38 lbf⋅ft |
Opel diesel straight-4 1.2 L A 13 DTE 94 HP | 7.38 lbf⋅ft |
All other modifications | 10.33 lbf⋅ft |
All Opel gasoline straight-4 1.6 L A 16 XHT engines | 16.23 lbf⋅ft |
All Opel gasoline straight-4 1.6 L B 16 SHL engines | 16.23 lbf⋅ft |
All other modifications | 14.75 lbf⋅ft |
Opel diesel straight-4 1.7 L A 17 DTJ 109 HP | 33.19 lbf⋅ft |
Opel diesel straight-4 1.7 L A 17 DTE 109 HP | 33.19 lbf⋅ft |
Opel diesel straight-4 1.7 L A 17 DTC 109 HP | 33.19 lbf⋅ft |
Opel diesel straight-4 1.6 L B 16 DTL 109 HP | 33.19 lbf⋅ft |
Opel diesel straight-4 1.6 L B 16 DTH 134 HP | 33.19 lbf⋅ft |
Opel diesel straight-4 2.0 L A 20 DTH 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM | 33.19 lbf⋅ft |
Opel diesel straight-4 2.0 L A 20 DTH 162 HP | 33.19 lbf⋅ft |
Opel diesel straight-4 2.0 L A 20 DTR 192 HP | 33.19 lbf⋅ft |
Opel diesel straight-4 1.2 L A 13 DTE 94 HP | 33.19 lbf⋅ft |
All other modifications | 30.98 lbf⋅ft |
First stage | 44.25 lbf⋅ft |
Replace screws. | |
Second stage | 45–60° |
First stage | 44.25 lbf⋅ft |
Replace screws. | |
Second stage | 45–60° |
First stage | 36.88 lbf⋅ft |
Second stage | 60–75° |
Right | 45.73 lbf⋅ft |
On the engine block | 45.73 lbf⋅ft |
First stage | 44.25 lbf⋅ft |
Second stage | 45° |
Third stage | 15° |
On the engine block | 45.73 lbf⋅ft |
M10 | 36.88 lbf⋅ft |
M8 | 18.44 lbf⋅ft |
M10 | 36.88 lbf⋅ft |
M8 | 18.44 lbf⋅ft |
M10 | 36.88 lbf⋅ft |
M8 | 18.44 lbf⋅ft |
All other modifications | 44.25 lbf⋅ft |
Right | 45.73 lbf⋅ft |
On chassis | 45.73 lbf⋅ft |
First stage | 36.88 lbf⋅ft |
Second stage | 60° |
Third stage | 15° |
On chassis | 45.73 lbf⋅ft |
First stage | 36.88 lbf⋅ft |
Second stage | 60° |
Third stage | 15° |
On chassis | 45.73 lbf⋅ft |
On engine bracket | 45.73 lbf⋅ft |
On chassis | 45.73 lbf⋅ft |
First stage | 36.88 lbf⋅ft |
Replace screws. | |
Second stage | 60–70° |
Subframe | 118.01 lbf⋅ft |
Subframe stiffening plate | 118.01 lbf⋅ft |
Opel diesel straight-4 1.6 L B 16 DTL 109 HP | 73.76 lbf⋅ft |
Front | 73.76 lbf⋅ft |
Rear | 81.13 lbf⋅ft |
Rear | 73.76 lbf⋅ft |
Front | 45.73 lbf⋅ft |
Front | 73.76 lbf⋅ft |
Opel diesel straight-4 1.6 L B 16 DTH 134 HP | 73.76 lbf⋅ft |
Front | 73.76 lbf⋅ft |
Rear | 81.13 lbf⋅ft |
Rear | 73.76 lbf⋅ft |
Front | 45.73 lbf⋅ft |
Front | 73.76 lbf⋅ft |
Front | 73.76 lbf⋅ft |
Rear | 81.13 lbf⋅ft |
Front | 73.76 lbf⋅ft |
Rear | 73.76 lbf⋅ft |
Rear | 73.76 lbf⋅ft |
At the turbocharger | 33.19 lbf⋅ft |
Opel diesel straight-4 1.6 L B 16 DTL 109 HP | 16.23 lbf⋅ft |
Opel gasoline straight-4 1.6 L A 16 XER 113 HP | 14.75 lbf⋅ft |
Replace nuts. | |
Opel gasoline straight-4 1.6 L A 16 XER 114 HP | 14.75 lbf⋅ft |
Replace nuts. | |
Opel gasoline straight-4 1.6 L B 16 XER 114 HP at 6000 RPM, 155 N⋅m at 4000 RPM | 14.75 lbf⋅ft |
Replace nuts. | |
Opel diesel straight-4 1.7 L A 17 DTR 123 HP | 33.19 lbf⋅ft |
At the turbocharger | 33.19 lbf⋅ft |
Heat shields | 5.9 lbf⋅ft |
M10 | 33.19 lbf⋅ft |
M8 | 18.44 lbf⋅ft |
Opel diesel straight-4 1.6 L B 16 DTH 134 HP | 16.23 lbf⋅ft |
Opel diesel straight-4 2.0 L A 20 DTH 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM | 14.75 lbf⋅ft |
Opel diesel straight-4 2.0 L A 20 DTH 162 HP | 14.75 lbf⋅ft |
Opel gasoline straight-4 1.6 L A 16 XHT 168 HP | 42.78 lbf⋅ft |
Replace nuts. | |
Opel gasoline straight-4 1.6 L B 16 SHL 168 HP at 4750 RPM, 260 N⋅m at 1650 RPM | 42.78 lbf⋅ft |
Replace nuts. | |
Opel diesel straight-4 1.2 L A 13 DTE 94 HP | 18.44 lbf⋅ft |
Opel diesel straight-4 1.7 L A 17 DTN 99 HP | 33.19 lbf⋅ft |
Opel diesel straight-4 1.7 L A 17 DTL 99 HP | 33.19 lbf⋅ft |
Opel gasoline straight-4 1.4 L A 14 XER 99 HP at 6000 RPM, 130 N⋅m at 4000 RPM | 16.23 lbf⋅ft |
All other modifications | 9.59 lbf⋅ft |
Opel diesel straight-4 1.7 L A 17 DTJ 109 HP | 18.44 lbf⋅ft |
Opel diesel straight-4 1.7 L A 17 DTE 109 HP | 18.44 lbf⋅ft |
Opel diesel straight-4 1.7 L A 17 DTC 109 HP | 18.44 lbf⋅ft |
Opel gasoline straight-4 1.6 L A 16 XER 113 HP | 14.75 lbf⋅ft |
Opel gasoline straight-4 1.6 L A 16 XER 114 HP | 14.75 lbf⋅ft |
Opel gasoline straight-4 1.6 L B 16 XER 114 HP at 6000 RPM, 155 N⋅m at 4000 RPM | 14.75 lbf⋅ft |
Opel diesel straight-4 1.7 L A 17 DTR 123 HP | 18.44 lbf⋅ft |
M10 | 36.88 lbf⋅ft |
M8 | 14.75 lbf⋅ft |
M10 | 36.88 lbf⋅ft |
M8 | 14.75 lbf⋅ft |
Opel gasoline straight-4 1.6 L A 16 LET 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM | 16.96 lbf⋅ft |
Opel diesel straight-4 1.2 L A 13 DTE 94 HP | 18.44 lbf⋅ft |
Opel diesel straight-4 1.7 L A 17 DTL 99 HP | 18.44 lbf⋅ft |
Opel diesel straight-4 1.7 L A 17 DTN 99 HP | 18.44 lbf⋅ft |
All other modifications | 16.23 lbf⋅ft |
First stage | 4.43 lbf⋅ft |
Replace nuts. | |
Second stage | 18.44 lbf⋅ft |
Opel diesel straight-4 1.6 L B 16 DTL 109 HP | 18.44 lbf⋅ft |
Heat shields | 7.38 lbf⋅ft |
Otherwise | 50.89 lbf⋅ft |
At the cylinder head | 14.75 lbf⋅ft |
First stage | 11.06 lbf⋅ft |
Second stage | 30° |
All other modifications | 50.89 lbf⋅ft |
All Opel gasoline straight-4 1.6 L A 16 XHT engines | 7.38 lbf⋅ft |
All Opel diesel straight-4 1.7 L A 17 DTC engines | 7.38 lbf⋅ft |
All Opel diesel straight-4 1.7 L A 17 DTE engines | 7.38 lbf⋅ft |
All Opel diesel straight-4 1.7 L A 17 DTJ engines | 7.38 lbf⋅ft |
All Opel diesel straight-4 1.7 L A 17 DTL engines | 8.85 lbf⋅ft |
All Opel diesel straight-4 1.7 L A 17 DTN engines | 8.85 lbf⋅ft |
All Opel diesel straight-4 1.7 L A 17 DTR engines | 8.85 lbf⋅ft |
All Opel diesel straight-4 1.6 L B 16 DTH engines | 6.64 lbf⋅ft |
All Opel diesel straight-4 1.6 L B 16 DTL engines | 6.64 lbf⋅ft |
All Opel gasoline straight-4 1.6 L B 16 SHL engines | 7.38 lbf⋅ft |
All other modifications | 5.9 lbf⋅ft |
All Opel diesel straight-4 1.7 L A 17 DTL engines | 18.44 lbf⋅ft |
All Opel diesel straight-4 1.7 L A 17 DTN engines | 18.44 lbf⋅ft |
All Opel diesel straight-4 1.7 L A 17 DTR engines | 18.44 lbf⋅ft |
All Opel diesel straight-4 1.6 L B 16 DTH engines | 22.13 lbf⋅ft |
All Opel diesel straight-4 1.6 L B 16 DTL engines | 22.13 lbf⋅ft |
All other modifications | 16.23 lbf⋅ft |
All Opel diesel straight-4 1.6 L B 16 DTH engines | 18.44 lbf⋅ft |
All Opel diesel straight-4 1.6 L B 16 DTL engines | 16.23 lbf⋅ft |
Exhaust pipe rear | 22.13 lbf⋅ft |
Particle filter bracket | 16.96 lbf⋅ft |
Particulate filter heat protection plate | 6.64 lbf⋅ft |
Spark plugs | 18.44 lbf⋅ft |
Opel diesel straight-4 1.6 L B 16 DTL 109 HP | 16.23 lbf⋅ft |
Screws | 44.25 lbf⋅ft |
Stud screws | 28.03 lbf⋅ft |
M12 screws | 44.25 lbf⋅ft |
Threaded screws | 28.03 lbf⋅ft |
Opel diesel straight-4 1.6 L B 16 DTH 134 HP | 16.23 lbf⋅ft |
Opel diesel straight-4 2.0 L A 20 DTH 158 HP at 4000 RPM, 350 N⋅m at 1750 RPM | 16.23 lbf⋅ft |
Opel diesel straight-4 2.0 L A 20 DTH 162 HP | 16.23 lbf⋅ft |
Opel gasoline straight-4 1.6 L A 16 XHT 168 HP | 16.23 lbf⋅ft |
Opel gasoline straight-4 1.6 L B 16 SHL 168 HP at 4750 RPM, 260 N⋅m at 1650 RPM | 16.23 lbf⋅ft |
Opel diesel straight-4 2.0 L A 20 DTR 192 HP | 16.23 lbf⋅ft |
All other modifications | 18.44 lbf⋅ft |
Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2015 Opel Astra Sports Tourer user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.
Before doing any DIY service please check your insurance policy and Opel warranty policy for your region. In some regions DIY service may invalidate your warranty.
Table of Contents
- Air Conditioning Compressor Oil Capacity
- Air Conditioning Refrigerant Capacity
- Automatic Transmission Fluid Capacity
- Brake Fluid Capacity
- Clutch Fluid Capacity
- Cooling Fluid Capacity
- Engine Oil Capacity
- Fluid and Lubricant Specifications
- Manual Transmission Oil Capacity
- Brake System Specifications
- Chassis Specifications
- Cooling System Specifications
- Electrical System Specifications
- Emission
Conquer your fears and never give up!
DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Opel Astra Sports Tourer service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.
Doing basic service for your 2015 Opel Astra Sports Tourer you're not only saving money, but also also improving your technical skills and learning something new.
2015 Opel Astra Sports Tourer generations
In 2015 Opel offered 2 generations of the Astra Sports Tourer. Engine fastener tightening specifications may vary in different generations. Be sure that you are looking at the rigt modification.
Opel Astra Sports Tourer J model years
logo_opel 2010logo_opel 2011logo_opel 2012logo_opel 2013logo_opel 2014-
logo_opel 2015