2005 Opel Astra Sedan G facelift Transmission Fastener Tightening Specifications
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| Condition | Value |
|---|
expand_moreAxle drive
expand_moreFront axle drive shaft
expand_moreCentral nuts
| First stage | 88.51 lbf⋅ft |
| Replace nuts. | |
| Second stage | slacken |
| Third stage | 14.75 lbf⋅ft |
| Fourth stage | 80° |
expand_moreClutch
| Clutch master cylinder | 14.75 lbf⋅ft |
| Replace nuts. | |
| Clutch pressure plate | 11.06 lbf⋅ft |
| Tighten new screws crosswise, use screw-locking compound. | |
expand_moreClutch slave cylinder
expand_more2.0 16V with gasoline straight-4 2.0 L 134 HP at 5600 RPM, 185 N⋅m at 4000 RPM engine (1998.9–2005.1)
| F18 gearbox | 3.69 lbf⋅ft |
| F23 gearbox | 7.38 lbf⋅ft |
expand_more2.0 DTI 16V with diesel straight-4 2.0 L 99 HP at 4300 RPM, 205 N⋅m at 1600 RPM engine (1999.8–2005.1)
| F23 and F35 gearboxes | 7.38 lbf⋅ft |
| Use new screws with the screw- locking compound. | |
| Otherwise | 3.69 lbf⋅ft |
| Use new screws with the screw- locking compound. | |
| 2.2 16V with gasoline straight-4 2.2 L 145 HP at 5800 RPM, 203 N⋅m at 4000 RPM engine (2001.3–2005.1) | 7.38 lbf⋅ft |
expand_more2.2 DTI with diesel straight-4 2.2 L 115 HP at 4000 RPM, 270 N⋅m at 1500 RPM engine (2002.9–2005.1)
| F23 and F35 gearboxes | 7.38 lbf⋅ft |
| Use new screws with the screw- locking compound. | |
| Otherwise | 3.69 lbf⋅ft |
| Use new screws with the screw- locking compound. | |
| All other modifications | 3.69 lbf⋅ft |
expand_moreGear shifting
expand_moreBack-up lamp switch
expand_more1.6 16V with gasoline straight-4 1.6 L 99 HP at 5800 RPM, 135 N⋅m at 3400 RPM engine (1998.9–2005.1)
| F17 gearbox | 14.75 lbf⋅ft |
| Replace sealing rings. | |
expand_more1.6 with gasoline straight-4 1.6 L 102 HP engine (2002.12–2009.12)
| F13+ and F17 gearboxes | 14.75 lbf⋅ft |
| Replace sealing rings. | |
expand_more1.7 CDTI with diesel straight-4 1.7 L 79 HP at 4400 RPM, 170 N⋅m at 1800 RPM engine (2003.4–2009.12)
| F17 gearbox | 14.75 lbf⋅ft |
| Replace sealing rings. | |
expand_more1.7 DTI 16V with diesel straight-4 1.7 L 74 HP at 4400 RPM, 165 N⋅m at 1800 RPM engine (2000.2–2005.1)
| F17 gearbox | 14.75 lbf⋅ft |
| Replace sealing rings. | |
expand_more2.0 16V with gasoline straight-4 2.0 L 134 HP at 5600 RPM, 185 N⋅m at 4000 RPM engine (1998.9–2005.1)
| F18 gearbox | 14.75 lbf⋅ft |
| Replace sealing rings. | |
expand_more2.2 DTI with diesel straight-4 2.2 L 123 HP engine (2002.9–2005.1)
| F35 gearbox | 17.7 lbf⋅ft |
expand_moreAll other modifications
| F13 gearbox | 14.75 lbf⋅ft |
| Replace sealing rings. | |
expand_moreGear rod
| First stage | 8.85 lbf⋅ft |
| Second stage | 180–225° |
expand_moreSelector cable linkage
| F23 gearbox | 14.75 lbf⋅ft |
expand_moreGearbox
expand_moreGearbox flange connection at engine
| 1.6 with gasoline straight-4 1.6 L 102 HP engine (2002.12–2009.12) | 44.25 lbf⋅ft |
expand_more1.8 16V with gasoline straight-4 1.8 L 123 HP engine (2000.6–2005.1)
| Top | 44.25 lbf⋅ft |
expand_more2.0 16V with gasoline straight-4 2.0 L 134 HP at 5600 RPM, 185 N⋅m at 4000 RPM engine (1998.9–2005.1)
| Top | 44.25 lbf⋅ft |
| 2.0 DI with diesel straight-4 2.0 L 80 HP at 4300 RPM, 185 N⋅m at 1800 RPM engine (1998.9–2005.1) | 44.25 lbf⋅ft |
| 2.0 DI with diesel straight-4 2.0 L 80 HP engine (1998.9–2005.1) | 44.25 lbf⋅ft |
| 2.0 DTI 16V with diesel straight-4 2.0 L 99 HP at 4300 RPM, 205 N⋅m at 1600 RPM engine (1999.8–2005.1) | 44.25 lbf⋅ft |
| 2.0 DTI 16V with diesel straight-4 2.0 L 99 HP at 4300 RPM, 230 N⋅m at 1950 RPM engine (1999.8–2005.1) | 44.25 lbf⋅ft |
| 2.2 16V with gasoline straight-4 2.2 L 145 HP at 5800 RPM, 203 N⋅m at 4000 RPM engine (2001.3–2005.1) | 44.25 lbf⋅ft |
| 2.2 DTI with diesel straight-4 2.2 L 115 HP at 4000 RPM, 270 N⋅m at 1500 RPM engine (2002.9–2005.1) | 44.25 lbf⋅ft |
| 2.2 DTI with diesel straight-4 2.2 L 123 HP engine (2002.9–2005.1) | 44.25 lbf⋅ft |
expand_moreAll other modifications
| On engine sump | 29.5 lbf⋅ft |
| Otherwise | 44.25 lbf⋅ft |
expand_moreGearbox lubrication
expand_moreGearbox oil drain plug
expand_more1.4 16V with gasoline straight-4 1.4 L 89 HP engine (1998.9–2005.1)
expand_moreWith automatic 4-gear gearbox
| AF 13-II gearbox | 29.5 lbf⋅ft |
expand_more1.6 16V with gasoline straight-4 1.6 L 99 HP at 5800 RPM, 135 N⋅m at 3400 RPM engine (1998.9–2005.1)
expand_moreWith automatic gearbox
| AF 13-II gearbox | 29.5 lbf⋅ft |
expand_more1.6 with gasoline straight-4 1.6 L 102 HP engine (2002.12–2009.12)
expand_moreWith automatic 4-gear gearbox
| AF 13-II gearbox | 29.5 lbf⋅ft |
expand_more1.6 with gasoline straight-4 1.6 L 83 HP at 5400 RPM, 138 N⋅m at 2600 RPM engine (2000.9–2005.1)
expand_moreWith automatic 4-gear gearbox
| AF 13-II gearbox | 29.5 lbf⋅ft |
expand_more1.8 16V with gasoline straight-4 1.8 L 123 HP engine (2000.6–2005.1)
expand_moreWith automatic gearbox
| AF17 gearbox | 29.5 lbf⋅ft |
expand_more2.0 16V with gasoline straight-4 2.0 L 134 HP at 5600 RPM, 185 N⋅m at 4000 RPM engine (1998.9–2005.1)
expand_moreWith automatic 4-gear gearbox
| AF 20 gearbox | 29.5 lbf⋅ft |
expand_more2.0 DI with diesel straight-4 2.0 L 80 HP at 4300 RPM, 185 N⋅m at 1800 RPM engine (1998.9–2005.1)
expand_moreWith 5-speed gearbox
| F23 gearbox | 25.81 lbf⋅ft |
expand_moreWith automatic 4-gear gearbox
| AF 20 gearbox | 29.5 lbf⋅ft |
expand_more2.0 DTI 16V with diesel straight-4 2.0 L 99 HP at 4300 RPM, 205 N⋅m at 1600 RPM engine (1999.8–2005.1)
| F23 gearbox | 25.81 lbf⋅ft |
expand_more2.2 16V with gasoline straight-4 2.2 L 145 HP at 5800 RPM, 203 N⋅m at 4000 RPM engine (2001.3–2005.1)
| AF 20 gearbox | 29.5 lbf⋅ft |
| F23 gearbox | 25.81 lbf⋅ft |
expand_more2.2 DTI with diesel straight-4 2.2 L 123 HP engine (2002.9–2005.1)
| F35 gearbox | 36.88 lbf⋅ft |
expand_moreAll other modifications
| With automatic gearbox | 29.5 lbf⋅ft |
| Replace sealing rings. | |
expand_moreGearbox oil filler plug
expand_moreAll Opel diesel straight-4 2.0 L X 20 DTH engines
| F23 gearbox | 25.81 lbf⋅ft |
expand_moreAll Opel diesel straight-4 2.0 L X 20 DTL engines
expand_moreWith 5-speed gearbox
| F23 gearbox | 25.81 lbf⋅ft |
expand_moreAll Opel gasoline straight-4 2.0 L X 20 XEV engines
expand_moreWith automated shift gearbox
| F23 gearbox | 25.81 lbf⋅ft |
expand_moreAll Opel diesel straight-4 2.2 L Y 22 DTR engines
| F35 gearbox | 36.88 lbf⋅ft |
expand_moreAll Opel gasoline straight-4 2.2 L Z 22 SE engines
| F23 gearbox | 25.81 lbf⋅ft |
| All other modifications | 25.81 lbf⋅ft |
expand_moreGearbox oil sump
expand_more1.6 16V with gasoline straight-4 1.6 L 99 HP at 5800 RPM, 135 N⋅m at 3400 RPM engine (1998.9–2005.1)
| F17 gearbox | 13.28 lbf⋅ft |
| Replace sealing rings. | |
expand_more1.6 with gasoline straight-4 1.6 L 102 HP engine (2002.12–2009.12)
| F13+ and F17 gearboxes | 13.28 lbf⋅ft |
| Replace sealing rings. | |
expand_more1.7 CDTI with diesel straight-4 1.7 L 79 HP at 4400 RPM, 170 N⋅m at 1800 RPM engine (2003.4–2009.12)
| F17 gearbox | 13.28 lbf⋅ft |
| Replace sealing rings. | |
expand_more1.7 DTI 16V with diesel straight-4 1.7 L 74 HP at 4400 RPM, 165 N⋅m at 1800 RPM engine (2000.2–2005.1)
| F17 gearbox | 13.28 lbf⋅ft |
| Replace sealing rings. | |
expand_more2.0 16V with gasoline straight-4 2.0 L 134 HP at 5600 RPM, 185 N⋅m at 4000 RPM engine (1998.9–2005.1)
expand_moreF18 gearbox
| Sheet-steel sump | 22.13 lbf⋅ft |
expand_moreWith light-alloy oil sump
| First stage | 13.28 lbf⋅ft |
| Second stage | 30° |
expand_moreAll other modifications
| F13 gearbox | 13.28 lbf⋅ft |
| Replace sealing rings. | |
expand_moreOil control plug
expand_moreF13 gearbox
| First stage | 2.95 lbf⋅ft |
| Second stage | 45–135° |
expand_moreF17 gearbox
| First stage | 2.95 lbf⋅ft |
| Second stage | 45–135° |
expand_moreF18 gearbox
| First stage | 2.95 lbf⋅ft |
| Second stage | 45–180° |
| F23 gearbox | 25.81 lbf⋅ft |
| F35 gearbox | 36.88 lbf⋅ft |
expand_moreOil filler screws
| All Opel diesel straight-4 2.2 L Y 22 DTR engines | 36.88 lbf⋅ft |
| All other modifications | 25.81 lbf⋅ft |
expand_moreGearbox mounting
| Gearbox mounting | 44.25 lbf⋅ft |
expand_moreGearbox support
expand_moreAt the gearbox
| Rear | 59 lbf⋅ft |
Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2005 Opel Astra Sedan user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.
Before doing any DIY service please check your insurance policy and Opel warranty policy for your region. In some regions DIY service may invalidate your warranty.
Table of Contents
- Air Conditioning Compressor Oil Capacity
- Air Conditioning Refrigerant Capacity
- Automatic Transmission Fluid Capacity
- Brake Fluid Capacity
- Cooling Fluid Capacity
- Engine Oil Capacity
- Fluid and Lubricant Specifications
- Manual Transmission Oil Capacity
- Steering Fluid Capacity
- Brake System Specifications
- Chassis Specifications
- Cooling System Specifications
- Drive Belts Specifications
- Electrical System Specifications
- Emission
Conquer your fears and never give up!
DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Opel Astra Sedan service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.
Doing basic service for your 2005 Opel Astra Sedan you're not only saving money, but also also improving your technical skills and learning something new.