2009 Opel Astra Hatchback H Engine Fastener Tightening Specifications

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Condition Value
expand_moreAir intake system
expand_moreIntake manifold
1.2 with gasoline straight-4 1.2 L 79 HP engine (2005.8–) 7.38 lbf⋅ft
1.3 CDTI with diesel straight-4 1.2 L 89 HP engine (2005.8–) 18.44 lbf⋅ft
1.4 LPG with gasoline straight-4 1.4 L 89 HP at 5600 RPM, 125 N⋅m at 4000 RPM engine (2009.8–) 7.38 lbf⋅ft
1.4 with gasoline straight-4 1.4 L 89 HP at 5600 RPM, 125 N⋅m at 4000 RPM engine (2004.3–) 7.38 lbf⋅ft
1.7 CDTI with diesel straight-4 1.7 L 109 HP engine (2007.2–) 17.7 lbf⋅ft
helically from the inside out
1.7 CDTI with diesel straight-4 1.7 L 109 HP engine (2007.2–) 17.7 lbf⋅ft
helically from the inside out
1.7 CDTI with diesel straight-4 1.7 L 123 HP engine (2007.2–) 17.7 lbf⋅ft
helically from the inside out
1.7 CDTI with diesel straight-4 1.7 L 123 HP engine (2007.2–) 17.7 lbf⋅ft
helically from the inside out
1.7 CDTI with diesel straight-4 1.7 L 79 HP at 4400 RPM, 170 N⋅m at 1800 RPM engine (2004.3–) 17.7 lbf⋅ft
1.7 CDTI with diesel straight-4 1.7 L 99 HP at 4400 RPM, 240 N⋅m at 2300 RPM engine (2004.3–) 17.7 lbf⋅ft
1.9 CDTI 16V with diesel straight-4 1.9 L 118 HP engine (2004.4–) 16.23 lbf⋅ft
Use new screws or nuts
1.9 CDTI with diesel straight-4 1.9 L 118 HP engine (2004.6–) 18.44 lbf⋅ft
1.9 CDTI with diesel straight-4 1.9 L 148 HP engine (2004.9–) 16.23 lbf⋅ft
Use new screws or nuts
1.9 CDTI with diesel straight-4 1.9 L 99 HP engine (2005.9–) 18.44 lbf⋅ft
2.0 Turbo with gasoline straight-4 2.0 L 168 HP engine (2004.3–) 16.23 lbf⋅ft
Use new screws or nuts
2.0 Turbo with gasoline straight-4 2.0 L 197 HP engine (2004.9–) 16.23 lbf⋅ft
Use new screws or nuts
2.0 Turbo with gasoline straight-4 2.0 L 237 HP engine (2005.3–) 16.23 lbf⋅ft
Use new screws or nuts
All other modifications 14.75 lbf⋅ft
Use new screws or nuts
expand_moreAuxiliary assemblies
expand_moreAuxiliary drive belt deflection pulley
All Opel diesel straight-4 1.7 L Z 17 DTH engines 28.03 lbf⋅ft
All Opel diesel straight-4 1.7 L Z 17 DTL engines 28.03 lbf⋅ft
All Opel diesel straight-4 1.9 L Z 19 DT engines 18.44 lbf⋅ft
All Opel diesel straight-4 1.9 L Z 19 DTH engines 18.44 lbf⋅ft
All Opel diesel straight-4 1.9 L Z 19 DTJ engines 18.44 lbf⋅ft
All Opel diesel straight-4 1.9 L Z 19 DTL engines 18.44 lbf⋅ft
All other modifications 36.88 lbf⋅ft
expand_moreAuxiliary drive belt tensioner
All Opel diesel straight-4 1.7 L A 17 DTJ engines 66.38 lbf⋅ft
All Opel diesel straight-4 1.7 L A 17 DTR engines 66.38 lbf⋅ft
expand_moreAll Opel gasoline straight-4 1.2 L Z 12 XEP engines
M10 40.57 lbf⋅ft
M8 14.75 lbf⋅ft
All Opel diesel straight-4 1.7 L Z 17 DTJ engines 66.38 lbf⋅ft
All Opel diesel straight-4 1.7 L Z 17 DTR engines 66.38 lbf⋅ft
All Opel gasoline straight-4 1.8 L Z 18 XE engines 25.81 lbf⋅ft
expand_moreAll Opel gasoline straight-4 2.0 L Z 20 LEH engines
With air-conditioning 18.44 lbf⋅ft
Without air-conditioning system 25.81 lbf⋅ft
expand_moreAll Opel gasoline straight-4 2.0 L Z 20 LEL engines
With air-conditioning 18.44 lbf⋅ft
Without air-conditioning system 25.81 lbf⋅ft
All other modifications 36.88 lbf⋅ft
Replace screws.
expand_moreAir-conditioning compressor
All Opel gasoline straight-4 1.6 L A 16 XER engines 16.23 lbf⋅ft
All Opel diesel straight-4 1.2 L Z 13 DTH engines 16.23 lbf⋅ft
All Opel gasoline straight-4 1.6 L Z 16 XER engines 16.23 lbf⋅ft
All other modifications 18.44 lbf⋅ft
expand_moreAir-conditioning compressor bracket
All Opel diesel straight-4 1.2 L Z 13 DTH engines 14.75 lbf⋅ft
All Opel diesel straight-4 1.9 L Z 19 DT engines 36.88 lbf⋅ft
All other modifications 31.72 lbf⋅ft
Air-conditioning compressor pressure line 14.75 lbf⋅ft
expand_moreAlternator
expand_moreAll Opel diesel straight-4 1.7 L A 17 DTJ engines
M10 33.93 lbf⋅ft
M8 14.01 lbf⋅ft
All Opel diesel straight-4 1.2 L Z 13 DTH engines 16.23 lbf⋅ft
All Opel diesel straight-4 1.9 L Z 19 DT engines 51.63 lbf⋅ft
All other modifications 25.81 lbf⋅ft
expand_moreGenerator bracket
All Opel diesel straight-4 1.2 L Z 13 DTH engines 16.23 lbf⋅ft
expand_moreAll Opel diesel straight-4 1.7 L Z 17 DTR engines
M10 35.4 lbf⋅ft
M14 50.15 lbf⋅ft
expand_moreAll other modifications
M10 35.4 lbf⋅ft
M12 50.15 lbf⋅ft
expand_moreVacuum pump
expand_moreAll Opel diesel straight-4 1.2 L Z 13 DTH engines
First stage 3.69 lbf⋅ft
Second stage 14.75 lbf⋅ft
All other modifications 17.7 lbf⋅ft
expand_moreCarburetion
Exhaust gas return cooler 17.7 lbf⋅ft
expand_moreExhaust recirculation pipe
All Opel diesel straight-4 1.7 L Z 17 DTH engines 21.39 lbf⋅ft
Replace sealing rings.
All Opel diesel straight-4 1.7 L Z 17 DTL engines 21.39 lbf⋅ft
Replace sealing rings.
expand_moreAll Opel diesel straight-4 1.9 L Z 19 DT engines
Screws 18.44 lbf⋅ft
Replace sealing rings.
All Opel diesel straight-4 1.9 L Z 19 DTL engines 18.44 lbf⋅ft
Replace sealing rings.
expand_moreFuel-distributing pipe
All Opel diesel straight-4 1.7 L A 17 DTJ engines 18.44 lbf⋅ft
All Opel diesel straight-4 1.7 L Z 17 DTJ engines 18.44 lbf⋅ft
All other modifications 5.9 lbf⋅ft
High-pressure line 18.44 lbf⋅ft
High-pressure pump 14.75 lbf⋅ft
expand_moreHigh-pressure pump pulley
All Opel diesel straight-4 1.9 L Z 19 DT engines 36.88 lbf⋅ft
All other modifications 50.89 lbf⋅ft
expand_moreInjection hoses
All Opel diesel straight-4 1.9 L Z 19 DT engines 16.96 lbf⋅ft
All other modifications 18.44 lbf⋅ft
expand_moreInjection nozzle (injector)
All Opel diesel straight-4 1.2 L Z 13 DTH engines 14.75 lbf⋅ft
All Opel diesel straight-4 1.9 L Z 19 DT engines 23.6 lbf⋅ft
expand_moreAll Opel diesel straight-4 1.9 L Z 19 DTJ engines
First stage hand-screwed
Second stage 360°
All Opel diesel straight-4 1.9 L Z 19 DTL engines 23.6 lbf⋅ft
expand_moreAll other modifications
First stage 29.5 lbf⋅ft
Second stage slacken
Third stage 23.6 lbf⋅ft
expand_moreInjection pump
All Opel diesel straight-4 1.7 L A 17 DTR engines 14.75 lbf⋅ft
expand_moreAll Opel diesel straight-4 1.2 L Z 13 DTH engines
M7 11.06 lbf⋅ft
All Opel diesel straight-4 1.7 L Z 17 DTR engines 14.75 lbf⋅ft
expand_moreCharging
expand_moreTurbo charger
All Opel diesel straight-4 1.2 L Z 13 DTH engines 18.44 lbf⋅ft
expand_moreAll Opel diesel straight-4 1.7 L Z 17 DTL engines
On exhaust manifold 19.91 lbf⋅ft
Replace seals and nuts.
expand_moreAll other modifications
First stage 17.7 lbf⋅ft
Replace nuts.
Second stage 35.4 lbf⋅ft
expand_moreTurbocharger oil feed line
expand_moreAll Opel diesel straight-4 1.7 L Z 17 DTL engines
At the turbocharger 15.49 lbf⋅ft
Replace sealing rings.
On the engine block 20.65 lbf⋅ft
Replace sealing rings.
expand_moreAll Opel gasoline straight-4 2.0 L Z 20 LEL engines
expand_moreAt the turbocharger
Banjo screws 8.85 lbf⋅ft
Replace sealing rings.
Support 8.85 lbf⋅ft
expand_moreOn the engine block
Support 25.81 lbf⋅ft
Union nuts 14.75 lbf⋅ft
All other modifications 11.06 lbf⋅ft
Replace sealing rings.
expand_moreTurbocharger oil return line
expand_moreAll Opel gasoline straight-4 2.0 L Z 20 LEL engines
At the turbocharger 5.9 lbf⋅ft
Replace sealing rings.
On the engine block 22.13 lbf⋅ft
Replace sealing rings.
expand_moreAll other modifications
At the turbocharger 6.64 lbf⋅ft
Replace sealing rings.
On the engine block 18.44 lbf⋅ft
Replace sealing rings.
expand_moreCooling system
expand_moreCoolant pump
All Opel diesel straight-4 1.7 L A 17 DTJ engines 17.7 lbf⋅ft
All Opel diesel straight-4 1.7 L A 17 DTR engines 17.7 lbf⋅ft
All Opel diesel straight-4 1.2 L Z 13 DTH engines 6.64 lbf⋅ft
All Opel diesel straight-4 1.7 L Z 17 DTH engines 17.7 lbf⋅ft
All Opel diesel straight-4 1.7 L Z 17 DTJ engines 17.7 lbf⋅ft
All Opel diesel straight-4 1.7 L Z 17 DTL engines 17.7 lbf⋅ft
All Opel diesel straight-4 1.7 L Z 17 DTR engines 17.7 lbf⋅ft
All Opel diesel straight-4 1.9 L Z 19 DT engines 18.44 lbf⋅ft
All other modifications 5.9 lbf⋅ft
Replace screws.
expand_moreCoolant pump pulley
All Opel diesel straight-4 1.7 L A 17 DTJ engines 11.8 lbf⋅ft
All Opel diesel straight-4 1.7 L A 17 DTR engines 11.8 lbf⋅ft
All Opel diesel straight-4 1.7 L Z 17 DTH engines 8.85 lbf⋅ft
All Opel diesel straight-4 1.7 L Z 17 DTJ engines 11.8 lbf⋅ft
All Opel diesel straight-4 1.7 L Z 17 DTL engines 8.85 lbf⋅ft
All Opel diesel straight-4 1.7 L Z 17 DTR engines 11.8 lbf⋅ft
All other modifications 14.75 lbf⋅ft
expand_moreRadiator mounting
1.9 CDTI with diesel straight-4 1.9 L 118 HP engine (2004.6–) 11.06 lbf⋅ft
expand_moreCylinder head
expand_moreCamshaft bearing
expand_moreAll Opel diesel straight-4 1.7 L A 17 DTJ engines
Figure 1. Cylinder head, Camshaft bearing, Opel diesel straight-4 1.7 L A 17 DTJ.
Figure 1. Cylinder head, Camshaft bearing, Opel diesel straight-4 1.7 L A 17 DTJ.
Nuts 16.23 lbf⋅ft
Tighten in several steps. See figure 1.
Screws 19.91 lbf⋅ft
expand_moreAll Opel diesel straight-4 1.7 L Z 17 DTL engines
M6 16.23 lbf⋅ft
M8 19.91 lbf⋅ft
All Opel diesel straight-4 1.9 L Z 19 DTH engines 18.44 lbf⋅ft
All Opel diesel straight-4 1.9 L Z 19 DTJ engines 18.44 lbf⋅ft
All other modifications 5.9 lbf⋅ft
expand_moreCylinder head screws
expand_more1.2 with gasoline straight-4 1.2 L 79 HP engine (2005.8–)
Figure 2. Cylinder head, Cylinder head screws, 1.2 with gasoline straight-4 1.2 L 79 HP engine (2005.8–).
Figure 2. Cylinder head, Cylinder head screws, 1.2 with gasoline straight-4 1.2 L 79 HP engine (2005.8–).
First stage 18.44 lbf⋅ft
Replace screws. See figure 2.
Second stage 60°
Third stage 60°
Fourth stage 60°
expand_more1.3 CDTI with diesel straight-4 1.2 L 89 HP engine (2005.8–)
Figure 3. Cylinder head, Cylinder head screws, 1.3 CDTI with diesel straight-4 1.2 L 89 HP engine (2005.8–).
Figure 3. Cylinder head, Cylinder head screws, 1.3 CDTI with diesel straight-4 1.2 L 89 HP engine (2005.8–).
First stage 29.5 lbf⋅ft
Use new screws. See figure 3.
Second stage 90°
Third stage 90°
expand_more1.4 LPG with gasoline straight-4 1.4 L 89 HP at 5600 RPM, 125 N⋅m at 4000 RPM engine (2009.8–)
Figure 4. Cylinder head, Cylinder head screws, 1.4 LPG with gasoline straight-4 1.4 L 89 HP at 5600 RPM, 125 N⋅m at 4000 RPM engine (2009.8–).
Figure 4. Cylinder head, Cylinder head screws, 1.4 LPG with gasoline straight-4 1.4 L 89 HP at 5600 RPM, 125 N⋅m at 4000 RPM engine (2009.8–).
First stage 18.44 lbf⋅ft
Use new screws. See figure 4.
Second stage 60°
Third stage 60°
Fourth stage 60°
expand_more1.4 with gasoline straight-4 1.4 L 89 HP at 5600 RPM, 125 N⋅m at 4000 RPM engine (2004.3–)
First stage 18.44 lbf⋅ft
Use new screws. See figure 4.
Second stage 60°
Third stage 60°
Fourth stage 60°
expand_more1.6 Turbo with gasoline straight-4 1.6 L 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM engine (2007.2–)
Figure 5. Cylinder head, Cylinder head screws, 1.6 Turbo with gasoline straight-4 1.6 L 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM engine (2007.2–).
Figure 5. Cylinder head, Cylinder head screws, 1.6 Turbo with gasoline straight-4 1.6 L 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM engine (2007.2–).
First stage 18.44 lbf⋅ft
See figure 5.
Second stage 90°
Third stage 90°
Fourth stage 90°
Fifth stage 45°
expand_more1.6 with gasoline straight-4 1.6 L 103 HP engine (2004.3–)
Figure 6. Cylinder head, Cylinder head screws, 1.6 with gasoline straight-4 1.6 L 103 HP engine (2004.3–).
Figure 6. Cylinder head, Cylinder head screws, 1.6 with gasoline straight-4 1.6 L 103 HP engine (2004.3–).
First stage 18.44 lbf⋅ft
Use new screws. See figure 6.
Second stage 90°
Third stage 90°
Fourth stage 90°
Fifth stage 45°
expand_more1.7 CDTI with diesel straight-4 1.7 L 109 HP engine (2007.2–)
First stage 36.88 lbf⋅ft
Use new screws.
Second stage 90°
Third stage 90°
expand_more1.7 CDTI with diesel straight-4 1.7 L 79 HP at 4400 RPM, 170 N⋅m at 1800 RPM engine (2004.3–)
First stage 28.76 lbf⋅ft
Use new screws See figure 6.
Second stage 60°
Third stage 60°
expand_more1.9 CDTI 16V with diesel straight-4 1.9 L 118 HP engine (2004.4–)
Figure 7. Cylinder head, Cylinder head screws, 1.9 CDTI 16V with diesel straight-4 1.9 L 118 HP engine (2004.4–).
Figure 7. Cylinder head, Cylinder head screws, 1.9 CDTI 16V with diesel straight-4 1.9 L 118 HP engine (2004.4–).
First stage 14.75 lbf⋅ft
Replace screws. See figure 7.
Second stage 47.94 lbf⋅ft
Third stage 90°
Fourth stage 90°
Fifth stage 90°
expand_more1.9 CDTI with diesel straight-4 1.9 L 118 HP engine (2004.6–)
First stage 18.44 lbf⋅ft
Replace screws.
Second stage 47.94 lbf⋅ft
Third stage 90°
Fourth stage 90°
Fifth stage 90°
expand_more1.9 CDTI with diesel straight-4 1.9 L 148 HP engine (2004.9–)
First stage 14.75 lbf⋅ft
Use new screws. See figure 7.
Second stage 47.94 lbf⋅ft
Third stage 90°
Fourth stage 90°
Fifth stage 90°
expand_more1.9 CDTI with diesel straight-4 1.9 L 99 HP engine (2005.9–)
First stage 14.75 lbf⋅ft
Use new screws. See figure 7.
Second stage 47.94 lbf⋅ft
Third stage 90°
Fourth stage 90°
Fifth stage 90°
expand_more2.0 Turbo with gasoline straight-4 2.0 L 168 HP engine (2004.3–)
Figure 8. Cylinder head, Cylinder head screws, 2.0 Turbo with gasoline straight-4 2.0 L 168 HP engine (2004.3–).
Figure 8. Cylinder head, Cylinder head screws, 2.0 Turbo with gasoline straight-4 2.0 L 168 HP engine (2004.3–).
First stage 18.44 lbf⋅ft
Use new screws See figure 8.
Second stage 90°
Third stage 90°
Fourth stage 90°
Fifth stage 15°
expand_more2.0 Turbo with gasoline straight-4 2.0 L 197 HP engine (2004.9–)
First stage 18.44 lbf⋅ft
Use new screws. See figure 8.
Second stage 90°
Third stage 90°
Fourth stage 90°
Fifth stage 15°
expand_more2.0 Turbo with gasoline straight-4 2.0 L 237 HP engine (2005.3–)
First stage 18.44 lbf⋅ft
Use new screws. See figure 8.
Second stage 90°
Third stage 90°
Fourth stage 90°
Fifth stage 15°
expand_moreAll other modifications
First stage 18.44 lbf⋅ft
Replace screws.
Second stage 90°
Third stage 90°
Fourth stage 90°
Fifth stage 45°
expand_moreValve cover
All Opel diesel straight-4 1.7 L A 17 DTJ engines 7.38 lbf⋅ft
All Opel diesel straight-4 1.7 L A 17 DTR engines 7.38 lbf⋅ft
expand_moreAll Opel diesel straight-4 1.2 L Z 13 DTH engines
Figure 9. Cylinder head, Valve cover, Opel diesel straight-4 1.2 L Z 13 DTH.
Figure 9. Cylinder head, Valve cover, Opel diesel straight-4 1.2 L Z 13 DTH.
M7 13.28 lbf⋅ft
See figure 9.
M8 18.44 lbf⋅ft
All Opel diesel straight-4 1.7 L Z 17 DTH engines 7.38 lbf⋅ft
All Opel diesel straight-4 1.7 L Z 17 DTJ engines 7.38 lbf⋅ft
All Opel diesel straight-4 1.7 L Z 17 DTL engines 7.38 lbf⋅ft
All Opel diesel straight-4 1.7 L Z 17 DTR engines 7.38 lbf⋅ft
All Opel diesel straight-4 1.9 L Z 19 DT engines 7.38 lbf⋅ft
All Opel diesel straight-4 1.9 L Z 19 DTL engines 7.38 lbf⋅ft
All other modifications 5.9 lbf⋅ft
expand_moreEngine block
expand_moreConnecting rod bearing
expand_more1.2 with gasoline straight-4 1.2 L 79 HP engine (2005.8–)
First stage 9.59 lbf⋅ft
Use new screws.
Second stage 60°
Third stage 15°
expand_more1.3 CDTI with diesel straight-4 1.2 L 89 HP engine (2005.8–)
First stage 14.75 lbf⋅ft
Use new screws.
Second stage 40°
expand_more1.4 LPG with gasoline straight-4 1.4 L 89 HP at 5600 RPM, 125 N⋅m at 4000 RPM engine (2009.8–)
First stage 9.59 lbf⋅ft
Use new screws.
Second stage 60°
Third stage 15°
expand_more1.4 with gasoline straight-4 1.4 L 89 HP at 5600 RPM, 125 N⋅m at 4000 RPM engine (2004.3–)
First stage 9.59 lbf⋅ft
Use new screws.
Second stage 60°
Third stage 15°
expand_more1.6 Turbo with gasoline straight-4 1.6 L 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM engine (2007.2–)
expand_moreM8
First stage 18.44 lbf⋅ft
Use new screws.
Second stage 30°
Third stage 15°
expand_moreM9
First stage 25.81 lbf⋅ft
Second stage 45°
Third stage 15°
expand_more1.6 with gasoline straight-4 1.6 L 103 HP engine (2004.3–)
First stage 25.81 lbf⋅ft
Use new screws.
Second stage 45°
Third stage 15°
expand_more1.7 CDTI with diesel straight-4 1.7 L 109 HP engine (2007.2–)
First stage 18.44 lbf⋅ft
Replace nuts.
Second stage 100°
Third stage 15°
expand_more1.7 CDTI with diesel straight-4 1.7 L 123 HP engine (2007.2–)
First stage 18.44 lbf⋅ft
Replace screws and nuts.
Second stage 100°
Third stage 25°
expand_more1.7 CDTI with diesel straight-4 1.7 L 79 HP at 4400 RPM, 170 N⋅m at 1800 RPM engine (2004.3–)
First stage 18.44 lbf⋅ft
Replace screws and nuts.
Second stage 100°
Third stage 15°
expand_more1.8 with gasoline straight-4 1.8 L 123 HP engine (2004.3–)
First stage 18.44 lbf⋅ft
Replace screws and nuts.
Second stage 30°
expand_more1.8 with gasoline straight-4 1.8 L 138 HP engine (2006.1–)
First stage 25.81 lbf⋅ft
Second stage 45°
Third stage 15°
expand_more1.9 CDTI 16V with diesel straight-4 1.9 L 118 HP engine (2004.4–)
First stage 18.44 lbf⋅ft
Replace screws.
Second stage 60°
expand_more1.9 CDTI with diesel straight-4 1.9 L 118 HP engine (2004.6–)
First stage 18.44 lbf⋅ft
Use new screws.
Second stage 60°
expand_more1.9 CDTI with diesel straight-4 1.9 L 99 HP engine (2005.9–)
First stage 18.44 lbf⋅ft
Second stage 60°
expand_moreAll other modifications
First stage 25.81 lbf⋅ft
Replace screws.
Second stage 45°
Third stage 15°
expand_moreCrankshaft central screws
expand_more1.2 with gasoline straight-4 1.2 L 79 HP engine (2005.8–)
First stage 110.63 lbf⋅ft
Use new screw.
Second stage 45°
Third stage 15°
1.3 CDTI with diesel straight-4 1.2 L 89 HP engine (2005.8–) 169.64 lbf⋅ft
Left-hand thread
expand_more1.4 LPG with gasoline straight-4 1.4 L 89 HP at 5600 RPM, 125 N⋅m at 4000 RPM engine (2009.8–)
First stage 110.63 lbf⋅ft
Use new screw.
Second stage 45°
Third stage 15°
expand_more1.4 with gasoline straight-4 1.4 L 89 HP at 5600 RPM, 125 N⋅m at 4000 RPM engine (2004.3–)
First stage 110.63 lbf⋅ft
Use new screw.
Second stage 45°
Third stage 15°
expand_more1.6 Turbo with gasoline straight-4 1.6 L 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM engine (2007.2–)
First stage 70.07 lbf⋅ft
Replace screws.
Second stage 30°
Third stage 15°
expand_more1.6 with gasoline straight-4 1.6 L 103 HP engine (2004.3–)
First stage 70.07 lbf⋅ft
Use new screw.
Second stage 45°
Third stage 15°
expand_more1.6 with gasoline straight-4 1.6 L 114 HP engine (2006.12–)
First stage 70.07 lbf⋅ft
Replace screws.
Second stage 45°
Third stage 15°
expand_more1.8 with gasoline straight-4 1.8 L 138 HP engine (2006.1–)
First stage 70.07 lbf⋅ft
Use new screw.
Second stage 45°
Third stage 15°
1.9 CDTI 16V with diesel straight-4 1.9 L 118 HP engine (2004.4–) 250.77 lbf⋅ft
Use new screw. (left-hand thread)
1.9 CDTI with diesel straight-4 1.9 L 118 HP engine (2004.6–) 250.77 lbf⋅ft
1.9 CDTI with diesel straight-4 1.9 L 148 HP engine (2004.9–) 250.77 lbf⋅ft
Left-hand thread
1.9 CDTI with diesel straight-4 1.9 L 99 HP engine (2005.9–) 250.77 lbf⋅ft
expand_more2.0 Turbo with gasoline straight-4 2.0 L 168 HP engine (2004.3–)
First stage 95.88 lbf⋅ft
Use new screw.
Second stage 40–50°
expand_more2.0 Turbo with gasoline straight-4 2.0 L 237 HP engine (2005.3–)
First stage 95.88 lbf⋅ft
Use new screw.
Second stage 40–50°
All other modifications 144.56 lbf⋅ft
expand_moreCrankshaft pulley
1.2 with gasoline straight-4 1.2 L 79 HP engine (2005.8–) 5.9 lbf⋅ft
1.3 CDTI with diesel straight-4 1.2 L 89 HP engine (2005.8–) 18.44 lbf⋅ft
1.4 LPG with gasoline straight-4 1.4 L 89 HP at 5600 RPM, 125 N⋅m at 4000 RPM engine (2009.8–) 5.9 lbf⋅ft
1.4 with gasoline straight-4 1.4 L 89 HP at 5600 RPM, 125 N⋅m at 4000 RPM engine (2004.3–) 5.9 lbf⋅ft
1.9 CDTI 16V with diesel straight-4 1.9 L 118 HP engine (2004.4–) 18.44 lbf⋅ft
1.9 CDTI with diesel straight-4 1.9 L 118 HP engine (2004.6–) 18.44 lbf⋅ft
1.9 CDTI with diesel straight-4 1.9 L 148 HP engine (2004.9–) 18.44 lbf⋅ft
1.9 CDTI with diesel straight-4 1.9 L 99 HP engine (2005.9–) 18.44 lbf⋅ft
All other modifications 14.75 lbf⋅ft
expand_moreFlywheel
1.3 CDTI with diesel straight-4 1.2 L 89 HP engine (2005.8–) 32.45 lbf⋅ft
Retap thread in holes and use new screws.
expand_more1.7 CDTI with diesel straight-4 1.7 L 109 HP engine (2007.2–)
First stage 62.69 lbf⋅ft
Retap thread in holes and use new screws.
Second stage 30°
Third stage 15°
expand_more1.7 CDTI with diesel straight-4 1.7 L 79 HP at 4400 RPM, 170 N⋅m at 1800 RPM engine (2004.3–)
First stage 21.39 lbf⋅ft
Clean the thread, use new screws and screw-locking compound.
Second stage 60°
Third stage 15°
expand_more1.7 CDTI with diesel straight-4 1.7 L 99 HP at 4400 RPM, 240 N⋅m at 2300 RPM engine (2004.3–)
First stage 62.69 lbf⋅ft
Clean the thread, use new screws and screw-locking compound.
Second stage 30°
Third stage 15°
1.9 CDTI 16V with diesel straight-4 1.9 L 118 HP engine (2004.4–) 118.01 lbf⋅ft
Clean the thread and use screw-locking compound.
1.9 CDTI with diesel straight-4 1.9 L 118 HP engine (2004.6–) 118.01 lbf⋅ft
1.9 CDTI with diesel straight-4 1.9 L 148 HP engine (2004.9–) 118.01 lbf⋅ft
Clean the thread and use screw-locking compound.
1.9 CDTI with diesel straight-4 1.9 L 99 HP engine (2005.9–) 118.01 lbf⋅ft
expand_more2.0 Turbo with gasoline straight-4 2.0 L 168 HP engine (2004.3–)
First stage 47.94 lbf⋅ft
Replace screws. Use screw-locking compound.
Second stage 30°
Third stage 15°
expand_more2.0 Turbo with gasoline straight-4 2.0 L 237 HP engine (2005.3–)
First stage 47.94 lbf⋅ft
Replace screws. Use screw-locking compound.
Second stage 30°
Third stage 15°
expand_moreAll other modifications
First stage 25.81 lbf⋅ft
Clean thread and use new screws.
Second stage 30°
Third stage 15°
expand_moreMain bearing
expand_more1.2 with gasoline straight-4 1.2 L 79 HP engine (2005.8–)
expand_moreM6
First stage 7.38 lbf⋅ft
Second stage 60°
expand_moreM8
First stage 18.44 lbf⋅ft
Second stage 60°
expand_more1.3 CDTI with diesel straight-4 1.2 L 89 HP engine (2005.8–)
expand_moreInside (M10)
Figure 10. Engine block, Main bearing, 1.3 CDTI with diesel straight-4 1.2 L 89 HP engine (2005.8–), Inside (M10).
Figure 10. Engine block, Main bearing, 1.3 CDTI with diesel straight-4 1.2 L 89 HP engine (2005.8–), Inside (M10).
First stage 14.75 lbf⋅ft
Use new screws. See figure 10.
Second stage 90°
expand_moreOutside
M8 22.13 lbf⋅ft
expand_more1.4 LPG with gasoline straight-4 1.4 L 89 HP at 5600 RPM, 125 N⋅m at 4000 RPM engine (2009.8–)
expand_moreM6
First stage 7.38 lbf⋅ft
Second stage 60°
expand_moreM8
First stage 18.44 lbf⋅ft
Second stage 60°
expand_more1.4 with gasoline straight-4 1.4 L 89 HP at 5600 RPM, 125 N⋅m at 4000 RPM engine (2004.3–)
expand_moreM6
First stage 7.38 lbf⋅ft
Second stage 60°
expand_moreM8
First stage 18.44 lbf⋅ft
Second stage 60°
expand_more1.7 CDTI with diesel straight-4 1.7 L 109 HP engine (2007.2–)
First stage 28.76 lbf⋅ft
Tighten new bolts helically in outside to inside order.
Second stage 60°
expand_more1.7 CDTI with diesel straight-4 1.7 L 123 HP engine (2007.2–)
First stage 28.76 lbf⋅ft
helically from the inside out
Second stage 60°
Use new screws.
1.7 CDTI with diesel straight-4 1.7 L 79 HP at 4400 RPM, 170 N⋅m at 1800 RPM engine (2004.3–) 64.91 lbf⋅ft
1.7 CDTI with diesel straight-4 1.7 L 99 HP at 4400 RPM, 240 N⋅m at 2300 RPM engine (2004.3–) 64.91 lbf⋅ft
expand_more1.9 CDTI 16V with diesel straight-4 1.9 L 118 HP engine (2004.4–)
First stage 18.44 lbf⋅ft
Replace screws.
Second stage 100°
expand_more1.9 CDTI with diesel straight-4 1.9 L 118 HP engine (2004.6–)
First stage 18.44 lbf⋅ft
Use new screws.
Second stage 100°
helically from the inside out
expand_more1.9 CDTI with diesel straight-4 1.9 L 99 HP engine (2005.9–)
First stage 18.44 lbf⋅ft
Second stage 100°
expand_moreAll other modifications
First stage 36.88 lbf⋅ft
Replace screws.
Second stage 45°
Third stage 15°
Vibration damper 18.44 lbf⋅ft
expand_moreEngine control
expand_moreCamshaft drive belt deflection pulley
All Opel gasoline straight-4 1.8 L A 18 XER engines 18.44 lbf⋅ft
Replace screws.
All Opel gasoline straight-4 1.6 L Z 16 LET engines 18.44 lbf⋅ft
Replace screws.
All Opel gasoline straight-4 1.6 L Z 16 XE1 engines 18.44 lbf⋅ft
All Opel gasoline straight-4 1.6 L Z 16 XEP engines 18.44 lbf⋅ft
expand_moreAll Opel gasoline straight-4 1.6 L Z 16 XER engines
First stage 14.75 lbf⋅ft
Replace screws.
Second stage 120°
Third stage 15°
expand_moreAll Opel gasoline straight-4 1.8 L Z 18 XE engines
Exhaust side 18.44 lbf⋅ft
Intake-side 18.44 lbf⋅ft
All Opel gasoline straight-4 1.8 L Z 18 XER engines 18.44 lbf⋅ft
Replace screws.
All Opel diesel straight-4 1.9 L Z 19 DT engines 36.88 lbf⋅ft
All Opel diesel straight-4 1.9 L Z 19 DTH engines 36.88 lbf⋅ft
All Opel diesel straight-4 1.9 L Z 19 DTJ engines 36.88 lbf⋅ft
All Opel diesel straight-4 1.9 L Z 19 DTL engines 36.88 lbf⋅ft
expand_moreAll Opel gasoline straight-4 2.0 L Z 20 LEH engines
Exhaust side 18.44 lbf⋅ft
Intake-side 18.44 lbf⋅ft
All other modifications 59 lbf⋅ft
Camshaft timing chain guide rail 5.9 lbf⋅ft
Camshaft timing chain slip rail 5.9 lbf⋅ft
Camshaft timing chain tensioner 5.9 lbf⋅ft
Camshaft timing chain tensioning rail 14.75 lbf⋅ft
expand_moreCamshaft timing gear
expand_more1.2 with gasoline straight-4 1.2 L 79 HP engine (2005.8–)
First stage 36.88 lbf⋅ft
Replace screws.
Second stage 60°
1.3 CDTI with diesel straight-4 1.2 L 89 HP engine (2005.8–) 110.63 lbf⋅ft
Drive wheel toothed belt
expand_more1.4 LPG with gasoline straight-4 1.4 L 89 HP at 5600 RPM, 125 N⋅m at 4000 RPM engine (2009.8–)
First stage 36.88 lbf⋅ft
Use new screw.
Second stage 60°
expand_more1.4 with gasoline straight-4 1.4 L 89 HP at 5600 RPM, 125 N⋅m at 4000 RPM engine (2004.3–)
First stage 36.88 lbf⋅ft
Use new screw.
Second stage 60°
1.7 CDTI with diesel straight-4 1.7 L 109 HP engine (2007.2–) 81.87 lbf⋅ft
1.7 CDTI with diesel straight-4 1.7 L 109 HP engine (2007.2–) 81.87 lbf⋅ft
1.7 CDTI with diesel straight-4 1.7 L 123 HP engine (2007.2–) 81.87 lbf⋅ft
1.7 CDTI with diesel straight-4 1.7 L 123 HP engine (2007.2–) 81.87 lbf⋅ft
1.7 CDTI with diesel straight-4 1.7 L 79 HP at 4400 RPM, 170 N⋅m at 1800 RPM engine (2004.3–) 47.2 lbf⋅ft
expand_more1.7 CDTI with diesel straight-4 1.7 L 99 HP at 4400 RPM, 240 N⋅m at 2300 RPM engine (2004.3–)
Part number 97320335 47.2 lbf⋅ft
Part number 98021306 81.87 lbf⋅ft
expand_more1.8 with gasoline straight-4 1.8 L 138 HP engine (2006.1–)
Locking screws 22.13 lbf⋅ft
expand_moreWith camshaft adjuster
First stage 36.88 lbf⋅ft
Replace screws.
Second stage 150°
Third stage 15°
1.9 CDTI 16V with diesel straight-4 1.9 L 118 HP engine (2004.4–) 88.51 lbf⋅ft
1.9 CDTI with diesel straight-4 1.9 L 118 HP engine (2004.6–) 88.51 lbf⋅ft
Replace screws.
1.9 CDTI with diesel straight-4 1.9 L 148 HP engine (2004.9–) 88.51 lbf⋅ft
1.9 CDTI with diesel straight-4 1.9 L 99 HP engine (2005.9–) 88.51 lbf⋅ft
Replace screws.
expand_moreAll other modifications
First stage 36.88 lbf⋅ft
Replace screws.
Second stage 60°
Third stage 15°
expand_moreChain tensioner
1.2 with gasoline straight-4 1.2 L 79 HP engine (2005.8–) 5.9 lbf⋅ft
1.3 CDTI with diesel straight-4 1.2 L 89 HP engine (2005.8–) 6.64 lbf⋅ft
expand_more1.4 LPG with gasoline straight-4 1.4 L 89 HP at 5600 RPM, 125 N⋅m at 4000 RPM engine (2009.8–)
Cap 36.88 lbf⋅ft
Chain tensioner 5.9 lbf⋅ft
expand_more1.4 with gasoline straight-4 1.4 L 89 HP at 5600 RPM, 125 N⋅m at 4000 RPM engine (2004.3–)
Cap 36.88 lbf⋅ft
Chain tensioner 5.9 lbf⋅ft
expand_moreControl drive chain guide rail
1.3 CDTI with diesel straight-4 1.2 L 89 HP engine (2005.8–) 6.64 lbf⋅ft
expand_moreControl drive chain tensioning rail
1.3 CDTI with diesel straight-4 1.2 L 89 HP engine (2005.8–) 6.64 lbf⋅ft
expand_moreInlet camshaft wheel
expand_moreAll Opel gasoline straight-4 1.6 L Z 16 LET engines
First stage 36.88 lbf⋅ft
Second stage 60°
Third stage 15°
expand_moreAll Opel gasoline straight-4 1.6 L Z 16 XER engines
Cap 22.13 lbf⋅ft
Replace sealing rings.
expand_moreCentral screws
First stage 36.88 lbf⋅ft
Use new screw.
Second stage 150°
Third stage 15°
expand_moreAll other modifications
First stage 36.88 lbf⋅ft
Replace screws.
Second stage 60°
Third stage 15°
expand_moreOutlet camshaft wheel
expand_moreAll Opel gasoline straight-4 1.6 L Z 16 LET engines
First stage 36.88 lbf⋅ft
Second stage 60°
Third stage 15°
expand_moreAll Opel gasoline straight-4 1.6 L Z 16 XER engines
Cap 22.13 lbf⋅ft
Replace sealing rings.
expand_moreCentral screws
First stage 36.88 lbf⋅ft
Use new screw.
Second stage 150°
Third stage 15°
expand_moreAll other modifications
First stage 36.88 lbf⋅ft
Replace screws.
Second stage 60°
Third stage 15°
expand_moreTiming case cover
expand_moreAll Opel gasoline straight-4 1.2 L Z 12 XEP engines
M10 25.81 lbf⋅ft
M6 5.9 lbf⋅ft
All Opel diesel straight-4 1.2 L Z 13 DTH engines 6.64 lbf⋅ft
expand_moreToothed belt guard
All Opel diesel straight-4 1.7 L A 17 DTJ engines 7.38 lbf⋅ft
All Opel diesel straight-4 1.7 L A 17 DTR engines 7.38 lbf⋅ft
All Opel diesel straight-4 1.7 L Z 17 DTH engines 7.38 lbf⋅ft
All Opel diesel straight-4 1.7 L Z 17 DTJ engines 7.38 lbf⋅ft
All Opel diesel straight-4 1.7 L Z 17 DTR engines 7.38 lbf⋅ft
All Opel gasoline straight-4 1.8 L Z 18 XE engines 2.95 lbf⋅ft
expand_moreAll Opel diesel straight-4 1.9 L Z 19 DTJ engines
M6 6.64 lbf⋅ft
M8 18.44 lbf⋅ft
expand_moreAll Opel diesel straight-4 1.9 L Z 19 DTL engines
M6 6.64 lbf⋅ft
M8 18.44 lbf⋅ft
All other modifications 4.43 lbf⋅ft
expand_moreToothed belt guard at the bottom
All Opel diesel straight-4 1.7 L A 17 DTJ engines 7.38 lbf⋅ft
All Opel diesel straight-4 1.7 L Z 17 DTJ engines 7.38 lbf⋅ft
All Opel diesel straight-4 1.7 L Z 17 DTL engines 7.38 lbf⋅ft
All Opel gasoline straight-4 1.8 L Z 18 XE engines 2.95 lbf⋅ft
All other modifications 4.43 lbf⋅ft
expand_moreToothed belt guard at the top
All Opel diesel straight-4 1.7 L A 17 DTJ engines 7.38 lbf⋅ft
All Opel diesel straight-4 1.7 L Z 17 DTJ engines 7.38 lbf⋅ft
All Opel diesel straight-4 1.7 L Z 17 DTL engines 7.38 lbf⋅ft
All Opel gasoline straight-4 1.8 L Z 18 XE engines 2.95 lbf⋅ft
All other modifications 4.43 lbf⋅ft
expand_moreToothed belt tensioning roller
All Opel diesel straight-4 1.7 L A 17 DTJ engines 36.14 lbf⋅ft
All Opel diesel straight-4 1.7 L A 17 DTR engines 36.14 lbf⋅ft
expand_moreAll Opel gasoline straight-4 1.6 L Z 16 XER engines
First stage 14.75 lbf⋅ft
Replace screws.
Second stage 120°
Third stage 15°
All Opel diesel straight-4 1.7 L Z 17 DTH engines 28.03 lbf⋅ft
All Opel diesel straight-4 1.7 L Z 17 DTJ engines 36.14 lbf⋅ft
All Opel diesel straight-4 1.7 L Z 17 DTL engines 28.03 lbf⋅ft
All Opel diesel straight-4 1.7 L Z 17 DTR engines 36.14 lbf⋅ft
All Opel diesel straight-4 1.9 L Z 19 DT engines 18.44 lbf⋅ft
All Opel diesel straight-4 1.9 L Z 19 DTH engines 18.44 lbf⋅ft
All Opel diesel straight-4 1.9 L Z 19 DTJ engines 18.44 lbf⋅ft
All Opel diesel straight-4 1.9 L Z 19 DTL engines 18.44 lbf⋅ft
All other modifications 14.75 lbf⋅ft
Replace screws.
expand_moreToothed belt tightener
All Opel diesel straight-4 1.7 L Z 17 DTL engines 28.03 lbf⋅ft
All Opel diesel straight-4 1.9 L Z 19 DTH engines 18.44 lbf⋅ft
All other modifications 14.75 lbf⋅ft
Replace screws and nuts.
expand_moreEngine lubrication
expand_moreOil cooler
Banjo screws 81.13 lbf⋅ft
expand_moreOil drain plug
All Opel gasoline straight-4 1.6 L A 16 XER engines 10.33 lbf⋅ft
Replace sealing rings
All Opel diesel straight-4 1.7 L A 17 DTJ engines 14.75 lbf⋅ft
Replace sealing rings.
All Opel diesel straight-4 1.7 L A 17 DTR engines 14.75 lbf⋅ft
All Opel gasoline straight-4 1.8 L A 18 XER engines 10.33 lbf⋅ft
expand_moreAll Opel diesel straight-4 1.2 L Z 13 DTH engines
Engine oil 14.75 lbf⋅ft
All Opel gasoline straight-4 1.6 L Z 16 LET engines 10.33 lbf⋅ft
expand_moreAll Opel gasoline straight-4 1.6 L Z 16 XEP engines
Aluminium oil sump (Torx screws) 10.33 lbf⋅ft
Aluminium oil sump (hexagon-head screws) 33.19 lbf⋅ft
Sheet-steel sump 40.57 lbf⋅ft
All Opel gasoline straight-4 1.6 L Z 16 XER engines 10.33 lbf⋅ft
Replace sealing rings
All Opel diesel straight-4 1.7 L Z 17 DTJ engines 14.75 lbf⋅ft
Replace sealing rings.
expand_moreAll Opel diesel straight-4 1.7 L Z 17 DTL engines
Aluminium screws for engines with number from 1493405 14.75 lbf⋅ft
Up to engine number 1493404, steel screws 57.53 lbf⋅ft
Replace sealing rings.
All Opel diesel straight-4 1.7 L Z 17 DTR engines 14.75 lbf⋅ft
expand_moreAll Opel gasoline straight-4 1.8 L Z 18 XE engines
Torx screws 10.33 lbf⋅ft
With hexagon-head screws 33.19 lbf⋅ft
All Opel gasoline straight-4 1.8 L Z 18 XER engines 10.33 lbf⋅ft
All Opel diesel straight-4 1.9 L Z 19 DT engines 14.75 lbf⋅ft
All Opel diesel straight-4 1.9 L Z 19 DTH engines 14.75 lbf⋅ft
All Opel diesel straight-4 1.9 L Z 19 DTJ engines 14.75 lbf⋅ft
All Opel diesel straight-4 1.9 L Z 19 DTL engines 14.75 lbf⋅ft
All other modifications 7.38 lbf⋅ft
Replace sealing rings.
expand_moreOil filter housing
expand_moreAll Opel diesel straight-4 1.7 L A 17 DTJ engines
Oil filter cover 18.44 lbf⋅ft
On the engine block 33.93 lbf⋅ft
All Opel gasoline straight-4 1.8 L A 18 XER engines 18.44 lbf⋅ft
expand_moreAll Opel gasoline straight-4 1.2 L Z 12 XEP engines
On the engine block 14.75 lbf⋅ft
Otherwise 18.44 lbf⋅ft
Replace sealing rings.
expand_moreAll Opel diesel straight-4 1.2 L Z 13 DTH engines
Oil filter cover 18.44 lbf⋅ft
expand_moreAll Opel gasoline straight-4 1.6 L Z 16 LET engines
On the engine block 18.44 lbf⋅ft
expand_moreAll Opel gasoline straight-4 1.6 L Z 16 XER engines
Oil filter cover 18.44 lbf⋅ft
On the engine block 18.44 lbf⋅ft
All Opel diesel straight-4 1.7 L Z 17 DTH engines 18.44 lbf⋅ft
All Opel diesel straight-4 1.7 L Z 17 DTL engines 18.44 lbf⋅ft
expand_moreAll Opel diesel straight-4 1.7 L Z 17 DTR engines
Oil filter cover 18.44 lbf⋅ft
All Opel gasoline straight-4 1.8 L Z 18 XER engines 18.44 lbf⋅ft
expand_moreAll Opel diesel straight-4 1.9 L Z 19 DT engines
On the engine block 36.88 lbf⋅ft
Otherwise 18.44 lbf⋅ft
All Opel diesel straight-4 1.9 L Z 19 DTH engines 18.44 lbf⋅ft
All Opel diesel straight-4 1.9 L Z 19 DTJ engines 18.44 lbf⋅ft
All Opel diesel straight-4 1.9 L Z 19 DTL engines 18.44 lbf⋅ft
All other modifications 11.06 lbf⋅ft
expand_moreOil lines
expand_moreAll Opel gasoline straight-4 2.0 L Z 20 LEL engines
expand_moreOil feed lines
Turbo charger union nuts 14.75 lbf⋅ft
Replace sealing rings.
expand_moreOil feed lines at the turbo charger
At the bracket 25.81 lbf⋅ft
expand_moreReturn line
Turbo charger 5.9 lbf⋅ft
Replace sealing rings.
expand_moreReturn line at the turbo charger
Banjo screws 22.13 lbf⋅ft
Replace sealing rings.
expand_moreAll other modifications
expand_moreOil feed lines at the turbo charger
Banjo screws 11.06 lbf⋅ft
Replace sealing rings.
expand_moreReturn line at the cylinder head
M8 18.44 lbf⋅ft
Replace sealing rings.
expand_moreReturn line at turbocharger
M6 6.64 lbf⋅ft
Replace sealing rings.
expand_moreOil pump
All Opel gasoline straight-4 1.6 L A 16 XER engines 14.75 lbf⋅ft
All Opel gasoline straight-4 1.2 L Z 12 XEP engines 5.9 lbf⋅ft
All Opel gasoline straight-4 1.6 L Z 16 LET engines 14.75 lbf⋅ft
All Opel gasoline straight-4 1.6 L Z 16 XER engines 14.75 lbf⋅ft
All Opel diesel straight-4 1.9 L Z 19 DT engines 6.64 lbf⋅ft
All other modifications 7.38 lbf⋅ft
expand_moreOil pump chain wheel
First stage 44.25 lbf⋅ft
Second stage Wait 60 seconds.
Third stage Unscrew nut(s).
Fourth stage 44.25 lbf⋅ft
expand_moreOil sump
1.3 CDTI with diesel straight-4 1.2 L 89 HP engine (2005.8–) 6.64 lbf⋅ft
expand_more1.4 LPG with gasoline straight-4 1.4 L 89 HP at 5600 RPM, 125 N⋅m at 4000 RPM engine (2009.8–)
At the gearbox 29.5 lbf⋅ft
On the engine block 7.38 lbf⋅ft
expand_more1.4 with gasoline straight-4 1.4 L 89 HP at 5600 RPM, 125 N⋅m at 4000 RPM engine (2004.3–)
At the gearbox 29.5 lbf⋅ft
On the engine block 7.38 lbf⋅ft
expand_more1.6 with gasoline straight-4 1.6 L 114 HP engine (2006.12–)
At the gearbox 29.5 lbf⋅ft
On the engine block 7.38 lbf⋅ft
expand_more1.7 CDTI with diesel straight-4 1.7 L 109 HP engine (2007.2–)
expand_moreAt the gearbox
Oil sump top part 29.5 lbf⋅ft
Oil sump lower part 7.38 lbf⋅ft
expand_moreOn the engine block
Oil sump top part 7.38 lbf⋅ft
expand_more1.7 CDTI with diesel straight-4 1.7 L 79 HP at 4400 RPM, 170 N⋅m at 1800 RPM engine (2004.3–)
At the gearbox 29.5 lbf⋅ft
Oil sump lower part 7.38 lbf⋅ft
Oil sump top part 7.38 lbf⋅ft
expand_more1.8 with gasoline straight-4 1.8 L 123 HP engine (2004.3–)
At the gearbox 29.5 lbf⋅ft
On the engine block 7.38 lbf⋅ft
Clean the thread and use screw-locking compound.
1.8 with gasoline straight-4 1.8 L 138 HP engine (2006.1–) 7.38 lbf⋅ft
1.8 with gasoline straight-4 1.8 L 138 HP engine (2006.1–) 7.38 lbf⋅ft
expand_more1.9 CDTI 16V with diesel straight-4 1.9 L 118 HP engine (2004.4–)
At the gearbox 29.5 lbf⋅ft
expand_moreOn the engine block
M6 6.64 lbf⋅ft
M8 18.44 lbf⋅ft
expand_more1.9 CDTI with diesel straight-4 1.9 L 118 HP engine (2004.6–)
M10 18.44 lbf⋅ft
M6 6.64 lbf⋅ft
expand_more1.9 CDTI with diesel straight-4 1.9 L 99 HP engine (2005.9–)
M10 18.44 lbf⋅ft
M6 6.64 lbf⋅ft
expand_more2.0 Turbo with gasoline straight-4 2.0 L 168 HP engine (2004.3–)
At the gearbox 29.5 lbf⋅ft
expand_moreOil sump lower part
First stage 5.9 lbf⋅ft
Replace screws and nuts.
Second stage 30°
Oil sump top part 14.75 lbf⋅ft
expand_more2.0 Turbo with gasoline straight-4 2.0 L 237 HP engine (2005.3–)
At the gearbox 29.5 lbf⋅ft
expand_moreOil sump lower part
First stage 5.9 lbf⋅ft
Replace screws and nuts.
Second stage 30°
Oil sump top part 14.75 lbf⋅ft
expand_moreAll other modifications
At the gearbox 29.5 lbf⋅ft
Otherwise 7.38 lbf⋅ft
expand_moreEngine management
expand_moreCamshaft sensor
All Opel diesel straight-4 1.7 L A 17 DTJ engines 7.38 lbf⋅ft
Replace sealing rings.
All Opel diesel straight-4 1.7 L A 17 DTR engines 7.38 lbf⋅ft
Replace sealing rings.
All Opel diesel straight-4 1.2 L Z 13 DTH engines 5.16 lbf⋅ft
All Opel diesel straight-4 1.7 L Z 17 DTH engines 7.38 lbf⋅ft
All Opel diesel straight-4 1.7 L Z 17 DTJ engines 7.38 lbf⋅ft
Replace sealing rings.
All Opel diesel straight-4 1.7 L Z 17 DTL engines 7.38 lbf⋅ft
All Opel diesel straight-4 1.7 L Z 17 DTR engines 7.38 lbf⋅ft
Replace sealing rings.
All Opel gasoline straight-4 1.8 L Z 18 XE engines 5.9 lbf⋅ft
All Opel diesel straight-4 1.9 L Z 19 DT engines 6.64 lbf⋅ft
All Opel diesel straight-4 1.9 L Z 19 DTL engines 6.64 lbf⋅ft
All other modifications 4.43 lbf⋅ft
expand_moreCharge air pressure sensor
All Opel diesel straight-4 1.2 L Z 13 DTH engines 6.64 lbf⋅ft
All other modifications 3.69 lbf⋅ft
expand_moreCrankshaft sensor
All Opel gasoline straight-4 1.6 L A 16 XER engines 3.32 lbf⋅ft
All Opel diesel straight-4 1.7 L A 17 DTJ engines 7.38 lbf⋅ft
All Opel diesel straight-4 1.7 L A 17 DTR engines 7.38 lbf⋅ft
All Opel diesel straight-4 1.2 L Z 13 DTH engines 6.64 lbf⋅ft
All Opel gasoline straight-4 1.6 L Z 16 XER engines 3.32 lbf⋅ft
All Opel diesel straight-4 1.7 L Z 17 DTJ engines 7.38 lbf⋅ft
All Opel diesel straight-4 1.7 L Z 17 DTR engines 7.38 lbf⋅ft
All Opel diesel straight-4 1.9 L Z 19 DT engines 6.64 lbf⋅ft
All other modifications 5.9 lbf⋅ft
expand_moreGlow plugs
All Opel diesel straight-4 1.2 L Z 13 DTH engines 7.38 lbf⋅ft
All Opel diesel straight-4 1.7 L Z 17 DTH engines 13.28 lbf⋅ft
All Opel diesel straight-4 1.7 L Z 17 DTL engines 13.28 lbf⋅ft
All Opel diesel straight-4 1.9 L Z 19 DT engines 5.9 lbf⋅ft
All Opel diesel straight-4 1.9 L Z 19 DTH engines 7.38 lbf⋅ft
All Opel diesel straight-4 1.9 L Z 19 DTJ engines 7.38 lbf⋅ft
All Opel diesel straight-4 1.9 L Z 19 DTL engines 5.9 lbf⋅ft
All other modifications 10.33 lbf⋅ft
Knock sensor 14.75 lbf⋅ft
expand_moreLambda sensor
expand_moreAll Opel gasoline straight-4 1.6 L Z 16 XEP engines
Lambda sensor downstream of catalytic converter 29.5 lbf⋅ft
Lambda sensors in front of catalytic converter 22.13 lbf⋅ft
All other modifications 29.5 lbf⋅ft
Use assembly paste
expand_moreEngine mounting
expand_moreEngine bracket
expand_moreAll Opel diesel straight-4 1.7 L A 17 DTJ engines
On the engine block 44.25 lbf⋅ft
All Opel diesel straight-4 1.7 L A 17 DTR engines 44.25 lbf⋅ft
expand_moreAll Opel gasoline straight-4 1.6 L Z 16 XER engines
On the engine block 36.88 lbf⋅ft
Replace screws.
expand_moreAll Opel diesel straight-4 1.7 L Z 17 DTH engines
On the engine block 36.88 lbf⋅ft
Replace screws.
All Opel diesel straight-4 1.7 L Z 17 DTL engines 29.5 lbf⋅ft
All Opel diesel straight-4 1.7 L Z 17 DTR engines 44.25 lbf⋅ft
expand_moreAll other modifications
M10 36.88 lbf⋅ft
M8 18.44 lbf⋅ft
expand_moreEngine mounting
expand_moreAll Opel gasoline straight-4 1.2 L Z 12 XEP engines
On chassis 25.81 lbf⋅ft
expand_moreRight
At the bracket 40.57 lbf⋅ft
expand_moreAll Opel gasoline straight-4 1.6 L Z 16 LET engines
expand_moreOn chassis
Left 14.75 lbf⋅ft
Right 25.81 lbf⋅ft
expand_moreOn engine bracket
Right 40.57 lbf⋅ft
expand_moreAll Opel diesel straight-4 1.7 L Z 17 DTH engines
On engine bracket 40.57 lbf⋅ft
expand_moreAll Opel diesel straight-4 1.7 L Z 17 DTL engines
On chassis 25.81 lbf⋅ft
Replace screws.
On the engine block 40.57 lbf⋅ft
Replace screws.
expand_moreAll Opel diesel straight-4 1.7 L Z 17 DTR engines
expand_moreOn chassis
Left 14.75 lbf⋅ft
Right 25.81 lbf⋅ft
expand_moreOn the left side of tje engine bracket
Right 40.57 lbf⋅ft
expand_moreOn the rear side of the front axle
Front 40.57 lbf⋅ft
expand_moreAll Opel gasoline straight-4 1.8 L Z 18 XE engines
On chassis 25.81 lbf⋅ft
Replace screws.
On engine bracket 40.57 lbf⋅ft
Replace screws.
All Opel diesel straight-4 1.9 L Z 19 DT engines 25.81 lbf⋅ft
All Opel diesel straight-4 1.9 L Z 19 DTH engines 25.81 lbf⋅ft
All Opel diesel straight-4 1.9 L Z 19 DTJ engines 25.81 lbf⋅ft
All Opel diesel straight-4 1.9 L Z 19 DTL engines 25.81 lbf⋅ft
expand_moreAll Opel gasoline straight-4 2.0 L Z 20 LEH engines
On chassis 25.81 lbf⋅ft
Replace screws.
On engine bracket 40.57 lbf⋅ft
Replace screws.
expand_moreAll other modifications
Central screws 40.57 lbf⋅ft
On chassis 25.81 lbf⋅ft
On engine bracket 40.57 lbf⋅ft
Engine suspension 40.57 lbf⋅ft
expand_moreSubframe
First stage 66.38 lbf⋅ft
Replace screws.
Second stage 45°
Third stage 15°
expand_moreSubframe stiffening plate
All Opel gasoline straight-4 1.6 L A 16 XER engines 47.94 lbf⋅ft
All Opel gasoline straight-4 1.6 L Z 16 XER engines 47.94 lbf⋅ft
expand_moreAll other modifications
First stage 66.38 lbf⋅ft
Replace screws.
Second stage 45°
Third stage 15°
expand_moreTorque arm
expand_moreAll Opel diesel straight-4 1.7 L A 17 DTJ engines
At the subframe 40.57 lbf⋅ft
Replace nuts.
At the gearbox 59 lbf⋅ft
expand_moreAll Opel gasoline straight-4 1.6 L Z 16 XER engines
At the subframe 40.57 lbf⋅ft
Replace nuts.
expand_moreAll other modifications
expand_moreAt the subframe
Bottom 40.57 lbf⋅ft
Replace nuts.
expand_moreAt the gearbox
Bottom 40.57 lbf⋅ft
expand_moreTorque support bracket
At the gearbox 59 lbf⋅ft
expand_moreExhaust system
expand_moreCatalytic converter
All Opel gasoline straight-4 1.2 L Z 12 XEP engines 25.81 lbf⋅ft
expand_moreAll Opel diesel straight-4 1.2 L Z 13 DTH engines
At the turbocharger 18.44 lbf⋅ft
expand_moreAll Opel diesel straight-4 1.9 L Z 19 DT engines
Clamps 47.2 lbf⋅ft
Nuts 18.44 lbf⋅ft
Screws 18.44 lbf⋅ft
expand_moreAll Opel diesel straight-4 1.9 L Z 19 DTJ engines
Clamps 47.2 lbf⋅ft
expand_moreAll Opel diesel straight-4 1.9 L Z 19 DTL engines
Clamps 47.2 lbf⋅ft
Nuts 18.44 lbf⋅ft
Screws 18.44 lbf⋅ft
expand_moreAll other modifications
At the turbocharger 33.19 lbf⋅ft
Catalytic converter bracket 18.44 lbf⋅ft
expand_moreExhaust manifold
1.2 with gasoline straight-4 1.2 L 79 HP engine (2005.8–) 11.06 lbf⋅ft
expand_more1.3 CDTI with diesel straight-4 1.2 L 89 HP engine (2005.8–)
First stage 11.06 lbf⋅ft
Replace screws and nuts.
Second stage 30°
1.4 LPG with gasoline straight-4 1.4 L 89 HP at 5600 RPM, 125 N⋅m at 4000 RPM engine (2009.8–) 14.75 lbf⋅ft
1.4 with gasoline straight-4 1.4 L 89 HP at 5600 RPM, 125 N⋅m at 4000 RPM engine (2004.3–) 11.06 lbf⋅ft
1.6 Turbo with gasoline straight-4 1.6 L 177 HP at 5500 RPM, 230 N⋅m at 2200 RPM engine (2007.2–) 5.9 lbf⋅ft
Tighten in several steps.
1.6 with gasoline straight-4 1.6 L 103 HP engine (2004.3–) 16.23 lbf⋅ft
Replace screws and nuts.
1.6 with gasoline straight-4 1.6 L 103 HP engine (2004.3–) 16.23 lbf⋅ft
Replace screws and nuts.
expand_more1.6 with gasoline straight-4 1.6 L 114 HP engine (2006.12–)
Nuts 14.75 lbf⋅ft
Replace nuts.
1.8 with gasoline straight-4 1.8 L 123 HP engine (2004.3–) 8.85 lbf⋅ft
Replace screws and nuts.
1.8 with gasoline straight-4 1.8 L 138 HP engine (2006.1–) 14.75 lbf⋅ft
1.8 with gasoline straight-4 1.8 L 138 HP engine (2006.1–) 14.75 lbf⋅ft
1.9 CDTI 16V with diesel straight-4 1.9 L 118 HP engine (2004.4–) 18.44 lbf⋅ft
Replace nuts.
1.9 CDTI with diesel straight-4 1.9 L 118 HP engine (2004.6–) 18.44 lbf⋅ft
Replace nuts.
1.9 CDTI with diesel straight-4 1.9 L 148 HP engine (2004.9–) 18.44 lbf⋅ft
Replace nuts.
1.9 CDTI with diesel straight-4 1.9 L 99 HP engine (2005.9–) 18.44 lbf⋅ft
expand_more2.0 Turbo with gasoline straight-4 2.0 L 168 HP engine (2004.3–)
First stage 5.9 lbf⋅ft
Note correct order of tensioning.
Second stage Wait 5 minutes.
Replace the nuts and use fitting paste
Third stage 5.9 lbf⋅ft
2.0 Turbo with gasoline straight-4 2.0 L 237 HP engine (2005.3–) 16.23 lbf⋅ft
Replace screws and nuts.
All other modifications 50.89 lbf⋅ft
Replace screws and nuts.
expand_moreExhaust pipe
All Opel gasoline straight-4 1.6 L A 16 XER engines 14.75 lbf⋅ft
Replace nuts.
All Opel gasoline straight-4 1.6 L Z 16 XER engines 14.75 lbf⋅ft
Replace nuts.
expand_moreAll Opel diesel straight-4 1.7 L Z 17 DTL engines
On primary catalytic converter 14.75 lbf⋅ft
expand_moreAll other modifications
Front 14.75 lbf⋅ft
expand_moreFuel supply
expand_moreFuel lines
All Opel gasoline straight-4 1.2 L Z 12 XEP engines 11.06 lbf⋅ft
expand_moreAll Opel diesel straight-4 1.2 L Z 13 DTH engines
M12 17.7 lbf⋅ft
M14 20.65 lbf⋅ft
All other modifications 18.44 lbf⋅ft
expand_moreIgnition system
Spark plugs 18.44 lbf⋅ft
expand_moreStart system
expand_moreStarter
expand_moreAll Opel diesel straight-4 1.7 L A 17 DTJ engines
At the gearbox 44.25 lbf⋅ft
On the engine block 28.03 lbf⋅ft
All other modifications 18.44 lbf⋅ft

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2009 Opel Astra Hatchback user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Opel warranty policy for your region. In some regions DIY service may invalidate your warranty.

Table of Contents

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Opel Astra Hatchback service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2009 Opel Astra Hatchback you're not only saving money, but also also improving your technical skills and learning something new.

2009 Opel Astra Hatchback generations

In 2009 Opel offered 2 generations of the Astra Hatchback. Engine fastener tightening specifications may vary in different generations. Be sure that you are looking at the rigt modification.

J

Delta II Platform GCV (Global Compact Vehicle Architecture)

Opel Astra Hatchback H model years

Units:
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