2010 Opel Agila engine fastener tightening specifications

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Condition	Value

expand_moreAir intake system


Intake manifold	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m

expand_moreAuxiliary assemblies

expand_moreAuxiliary drive belt tensioner


All Opel diesel straight-4 1.2 L D13A engines	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m
All Opel diesel straight-4 1.2 L Z 13 DTJ engines	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


Auxiliary drive belt tensioner	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m
Air-conditioning compressor	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Air-conditioning compressor bracket	15.49 lbf⋅ft15.49 lbf⋅ft21 N⋅m
Air-conditioning compressor pressure line	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m

expand_moreAlternator


All Opel diesel straight-4 1.2 L D13A engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All Opel diesel straight-4 1.2 L Z 13 DTJ engines	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All other modifications	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m


Generator bracket	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Vacuum pump	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreCarburetion

expand_moreFuel-distributing pipe


All Opel diesel straight-4 1.2 L D13A engines	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
All Opel diesel straight-4 1.2 L Z 13 DTJ engines	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreHigh-pressure line


On high-pressure pump	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m
On rail	23.6 lbf⋅ft23.6 lbf⋅ft32 N⋅m


High-pressure pump	12.54 lbf⋅ft12.54 lbf⋅ft17 N⋅m

expand_moreInjection hoses

expand_moreCylinder 1


On rail	21.39 lbf⋅ft21.39 lbf⋅ft29 N⋅m

expand_moreCylinder 2


On rail	21.39 lbf⋅ft21.39 lbf⋅ft29 N⋅m

expand_moreCylinder 3


On rail	23.6 lbf⋅ft23.6 lbf⋅ft32 N⋅m

expand_moreCylinder 4


On rail	23.6 lbf⋅ft23.6 lbf⋅ft32 N⋅m


On injector	19.91 lbf⋅ft19.91 lbf⋅ft27 N⋅m


Injection nozzle (injector)	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreCharging


Turbo charger	20.65 lbf⋅ft20.65 lbf⋅ft28 N⋅m
Replace nuts.
Turbocharger oil feed line	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Turbocharger oil return line	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCooling system

expand_moreCoolant pump


All Opel diesel straight-4 1.2 L D13A engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All Opel diesel straight-4 1.2 L Z 13 DTJ engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


Coolant pump pulley	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m

expand_moreCylinder head


Camshaft bearing	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m
Tighten the screws evenly in several steps.

expand_moreCylinder head screws

expand_moreOpel diesel straight-4 1.2 L Z 13 DTJ 74 HP

Figure 1. Cylinder head, Cylinder head screws, Opel diesel straight-4 1.2 L Z 13 DTJ 74 HP.


First stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
See figure 1.
Second stage	90°90°90°
Third stage	90°90°90°

expand_moreOpel gasoline straight-4 1.2 L K12B 84 HP at 5500 RPM, 114 N⋅m at 4400 RPM

Figure 2. Cylinder head, Cylinder head screws, Opel gasoline straight-4 1.2 L K12B 84 HP at 5500 RPM, 114 N⋅m at 4400 RPM.


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Use new screws, and oil the screws. See figure 2.
Second stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Third stage	60°60°60°
Fourth stage	60°60°60°

expand_moreOpel gasoline straight-4 1.2 L K12B 93 HP


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Use new screws, and oil the screws. See figure 2.
Second stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Third stage	60°60°60°
Fourth stage	60°60°60°

expand_moreAll other modifications

expand_moreScrews 1 – 8

Figure 3. Cylinder head, Cylinder head screws, All other modifications, Screws 1 – 8.


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Use new screws, and oil the screws. See figure 3.
Second stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Third stage	60°60°60°
Fourth stage	60°60°60°

expand_moreScrews 9


Fifth stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreValve cover

expand_moreOpel diesel straight-4 1.2 L Z 13 DTJ 74 HP

expand_moreBearing casing


M7	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
Figure 4. Cylinder head, Valve cover, Opel diesel straight-4 1.2 L Z 13 DTJ 74 HP, Bearing casing.
M8	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Tighten in several steps. See figure 4.

expand_moreOpel gasoline straight-4 1.2 L K12B 93 HP

Figure 5. Cylinder head, Valve cover, Opel gasoline straight-4 1.2 L K12B 93 HP.


First stage	2.21 lbf⋅ft2.21 lbf⋅ft3 N⋅m
Note correct order of tensioning. See figure 5.
Second stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Third stage	5.53 lbf⋅ft5.53 lbf⋅ft7.5 N⋅m

expand_moreAll other modifications

Figure 6. Cylinder head, Valve cover, All other modifications.


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Note correct order of tensioning. See figure 6.
Second stage	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Third stage	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m

expand_moreEngine block

expand_moreConnecting rod bearing

expand_moreAll Opel diesel straight-4 1.2 L Z 13 DTJ engines


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws.
Second stage	40°40°40°

expand_moreAll other modifications


First stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Replace screws.
Second stage	65°65°65°

expand_moreCrankshaft central screws


All Opel diesel straight-4 1.2 L D13A engines	169.64 lbf⋅ft169.64 lbf⋅ft230 N⋅m
Left-hand thread
All Opel diesel straight-4 1.2 L Z 13 DTJ engines	169.64 lbf⋅ft169.64 lbf⋅ft230 N⋅m
Left-hand thread
All other modifications	110.63 lbf⋅ft110.63 lbf⋅ft150 N⋅m

expand_moreCrankshaft pulley


Opel diesel straight-4 1.2 L Z 13 DTJ 74 HP	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Opel diesel straight-4 1.2 L D13A 74 HP at 4000 RPM, 190 N⋅m at 1750 RPM	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All other modifications	110.63 lbf⋅ft110.63 lbf⋅ft150 N⋅m


Drive plate	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m

expand_moreFlywheel


All Opel diesel straight-4 1.2 L D13A engines	32.45 lbf⋅ft32.45 lbf⋅ft44 N⋅m
Replace screws.
All Opel diesel straight-4 1.2 L Z 13 DTJ engines	32.45 lbf⋅ft32.45 lbf⋅ft44 N⋅m
Replace screws.
All other modifications	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m

expand_moreMain bearing

expand_moreOpel diesel straight-4 1.2 L Z 13 DTJ 74 HP

expand_moreM10

Figure 7. Engine block, Main bearing, Opel diesel straight-4 1.2 L Z 13 DTJ 74 HP, M10.


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws. See figure 7.
Second stage	80°80°80°


M8	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Replace screws.

expand_moreOpel gasoline straight-4 1.2 L K12B 84 HP at 5500 RPM, 114 N⋅m at 4400 RPM

Figure 8. Engine block, Main bearing, Opel gasoline straight-4 1.2 L K12B 84 HP at 5500 RPM, 114 N⋅m at 4400 RPM.


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Use new screws. See figure 8.
Second stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Third stage	60°60°60°

expand_moreOpel gasoline straight-4 1.2 L K12B 93 HP


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Use new screws. See figure 8.
Second stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Third stage	60°60°60°

expand_moreAll other modifications

Figure 9. Engine block, Main bearing, All other modifications.


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Replace screws. See figure 9.
Second stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Third stage	60°60°60°

expand_moreEngine control


Camshaft timing chain guide rail	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m

expand_moreCamshaft timing chain tensioner


Opel gasoline straight-4 1.2 L K12B 84 HP at 5500 RPM, 114 N⋅m at 4400 RPM	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m
Opel gasoline straight-4 1.2 L K12B 93 HP	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m


Camshaft timing chain tensioning rail	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Camshaft timing gear	110.63 lbf⋅ft110.63 lbf⋅ft150 N⋅m
Drive wheel, timing chain

expand_moreChain tensioner


All Opel diesel straight-4 1.2 L D13A engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All Opel diesel straight-4 1.2 L Z 13 DTJ engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreControl drive chain guide rail


All Opel diesel straight-4 1.2 L D13A engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All Opel diesel straight-4 1.2 L Z 13 DTJ engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All other modifications	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m


Control drive chain tensioner	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Control drive chain tensioning rail	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreInlet camshaft wheel


Opel diesel straight-4 1.2 L Z 13 DTJ 74 HP	88.51 lbf⋅ft88.51 lbf⋅ft120 N⋅m
Toothed wheel
Opel diesel straight-4 1.2 L D13A 74 HP at 4000 RPM, 190 N⋅m at 1750 RPM	88.51 lbf⋅ft88.51 lbf⋅ft120 N⋅m
Toothed wheel
Opel gasoline straight-4 1.2 L K12B 93 HP	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m

expand_moreOutlet camshaft wheel


All Opel diesel straight-4 1.2 L D13A engines	88.51 lbf⋅ft88.51 lbf⋅ft120 N⋅m
Toothed wheel
All Opel diesel straight-4 1.2 L Z 13 DTJ engines	88.51 lbf⋅ft88.51 lbf⋅ft120 N⋅m
Toothed wheel
All other modifications	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m

expand_moreTiming case cover

Figure 10. Engine control, Timing case cover.


1.0 LPG with gasoline straight-3 1.0 L 64 HP at 6000 RPM, 90 N⋅m at 3600 RPM engine (2010.1–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
See figure 10.

1.0 with gasoline straight-3 1.0 L 64 HP at 6000 RPM, 90 N⋅m at 3600 RPM engine (2008.4–)	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
See figure 10.
1.3 CDTI with diesel straight-4 1.2 L 74 HP at 4000 RPM, 190 N⋅m at 1750 RPM engine (2008.4–)	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
1.3 CDTI with diesel straight-4 1.2 L 74 HP engine (2008.4–)	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreAll other modifications


Cap	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m
Figure 11. Engine control, Timing case cover, All other modifications.
On the engine block	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Note correct order of tensioning. See figure 11.

expand_moreEngine lubrication

expand_moreOil drain plug


Opel diesel straight-4 1.2 L Z 13 DTJ 74 HP	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
All other modifications	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m

expand_moreOil filter housing


Oil filter cover	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
On the engine block	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreOil pump


On timing case cover	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m

expand_moreOil sump


Opel diesel straight-4 1.2 L Z 13 DTJ 74 HP	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
Opel diesel straight-4 1.2 L D13A 74 HP at 4000 RPM, 190 N⋅m at 1750 RPM	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m

expand_moreOpel gasoline straight-4 1.2 L K12B 93 HP


At the gearbox	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
On the engine block	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m
Replace screws.

expand_moreAll other modifications


At the gearbox	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m
On the engine block	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m
Replace screws.

expand_moreEngine management

expand_moreCamshaft sensor


All Opel diesel straight-4 1.2 L D13A engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All Opel diesel straight-4 1.2 L Z 13 DTJ engines	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
All other modifications	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m

expand_moreCrankshaft sensor


Opel diesel straight-4 1.2 L Z 13 DTJ 74 HP	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Opel diesel straight-4 1.2 L D13A 74 HP at 4000 RPM, 190 N⋅m at 1750 RPM	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Opel gasoline straight-4 1.2 L K12B 84 HP at 5500 RPM, 114 N⋅m at 4400 RPM	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m
Opel gasoline straight-4 1.2 L K12B 93 HP	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m
All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m


Glow plugs	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Knock sensor	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Lambda sensor	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

expand_moreEngine mounting

expand_moreEngine bracket


Opel diesel straight-4 1.2 L Z 13 DTJ 74 HP	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Opel diesel straight-4 1.2 L D13A 74 HP at 4000 RPM, 190 N⋅m at 1750 RPM	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m

expand_moreAll other modifications


On engine mounting	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m
On timing case cover	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m

expand_moreEngine mounting


On chassis	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
On engine bracket	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m


Extension for subframe	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
Subframe	110.63 lbf⋅ft110.63 lbf⋅ft150 N⋅m
Torque arm	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m

expand_moreTorque support bracket


At the subframe	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m

expand_moreExhaust system


Catalytic converter	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Catalytic converter bracket	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Diesel particulate filter	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m

expand_moreExhaust manifold


1.0 with gasoline straight-3 1.0 L 64 HP at 6000 RPM, 90 N⋅m at 3600 RPM engine (2008.4–)	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m

expand_more1.3 CDTI with diesel straight-4 1.2 L 74 HP engine (2008.4–)

expand_moreAt the cylinder head


First stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Replace nuts.
Second stage	30°30°30°


Exhaust manifold heat shields	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreExhaust pipe


All Opel diesel straight-4 1.2 L D13A engines	23.6 lbf⋅ft23.6 lbf⋅ft32 N⋅m
All Opel diesel straight-4 1.2 L Z 13 DTJ engines	23.6 lbf⋅ft23.6 lbf⋅ft32 N⋅m
All other modifications	31.72 lbf⋅ft31.72 lbf⋅ft43 N⋅m

expand_moreIgnition system


Spark plugs	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m

expand_moreStart system

expand_moreStarter


All Opel diesel straight-4 1.2 L D13A engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All Opel diesel straight-4 1.2 L Z 13 DTJ engines	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
All other modifications	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2010 Opel Agila user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Opel warranty policy for your region. In some regions DIY service may invalidate your warranty.

Maintenance Items

Engine Fastener Tightening Specifications
Front Suspension Fastener Tightening Specifications
Rear Suspension Fastener Tightening Specifications
Transmission Fastener Tightening Specifications

Service Intervals

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Opel Agila service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2010 Opel Agila you're not only saving money, but also also improving your technical skills and learning something new.

2010 Opel Agila B Engine Fastener Tightening Specifications

Table of Contents

Conquer your fears and never give up!

Opel Agila B model years

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