2012 Kia Sportage engine fastener tightening specifications

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Condition	Value

expand_moreAir intake system


Intake manifold	14.75–18.44 lbf⋅ft14.75–18.44 lbf⋅ft20–25 N⋅m

expand_moreAuxiliary assemblies

expand_moreAir-conditioning compressor


Kia gasoline straight-4 2.0 Liters G4KD 161 HP	14.75–22.13 lbf⋅ft14.75–22.13 lbf⋅ft20–30 N⋅m
All other modifications	14.75–18.44 lbf⋅ft14.75–18.44 lbf⋅ft20–25 N⋅m


Air-conditioning compressor bracket	14.75–18.44 lbf⋅ft14.75–18.44 lbf⋅ft20–25 N⋅m
Air-conditioning compressor pressure line	14.75–18.44 lbf⋅ft14.75–18.44 lbf⋅ft20–25 N⋅m

expand_moreAlternator


Kia diesel straight-4 1.7 Liters D4FD-L 114 HP, 260 N⋅m at 1250 RPM	29.5–44.25 lbf⋅ft29.5–44.25 lbf⋅ft40–60 N⋅m

expand_moreKia gasoline straight-4 1.6 Liters G4FD 133 HP


M8	14.75–22.13 lbf⋅ft14.75–22.13 lbf⋅ft20–30 N⋅m
M10	22.13–29.5 lbf⋅ft22.13–29.5 lbf⋅ft30–40 N⋅m


Kia gasoline straight-4 2.0 Liters G4KD 161 HP	36.88–47.94 lbf⋅ft36.88–47.94 lbf⋅ft50–65 N⋅m

expand_moreAuxiliary drive belt deflection pulley


Kia gasoline straight-4 1.6 Liters G4FD 133 HP	33.19–40.57 lbf⋅ft33.19–40.57 lbf⋅ft45–55 N⋅m
Kia gasoline straight-4 2.0 Liters G4KD 161 HP	40.57–47.94 lbf⋅ft40.57–47.94 lbf⋅ft55–65 N⋅m

expand_moreAuxiliary drive belt tensioner


Kia diesel straight-4 1.7 Liters D4FD-L 114 HP, 260 N⋅m at 1250 RPM	19.18–22.13 lbf⋅ft19.18–22.13 lbf⋅ft26–30 N⋅m
Kia gasoline straight-4 2.0 Liters G4KD 161 HP	40.57–47.94 lbf⋅ft40.57–47.94 lbf⋅ft55–65 N⋅m
All other modifications	33.19–39.83 lbf⋅ft33.19–39.83 lbf⋅ft45–54 N⋅m


Hydraulic line(s) at servo-steering pump	40.57–47.94 lbf⋅ft40.57–47.94 lbf⋅ft55–65 N⋅m
Servo steering pump	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreVacuum pump


1.7 CRDi with diesel straight-4 1.7 L 114 HP, 260 N⋅m at 1250 RPM engine (2010.12–)	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m

expand_moreCarburetion

expand_moreFuel-distributing pipe


Kia diesel straight-4 1.7 Liters D4FD-L 114 HP, 260 N⋅m at 1250 RPM	11.06–14.75 lbf⋅ft11.06–14.75 lbf⋅ft15–20 N⋅m
Kia gasoline straight-4 2.0 Liters G4KD 161 HP	14.75–18.44 lbf⋅ft14.75–18.44 lbf⋅ft20–25 N⋅m

expand_moreHigh-pressure line


1.6 GDI with gasoline straight-4 1.6 L 133 HP engine (2011.2–)	19.18–23.6 lbf⋅ft19.18–23.6 lbf⋅ft26–32 N⋅m

expand_moreHigh-pressure pump


Kia gasoline straight-4 1.6 Liters G4FD 133 HP	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Kia diesel straight-4 2.0 Liters D4HA 134 HP	18.44–22.13 lbf⋅ft18.44–22.13 lbf⋅ft25–30 N⋅m

expand_moreHigh-pressure pump pulley


Kia diesel straight-4 1.7 Liters D4FD-L 114 HP, 260 N⋅m at 1250 RPM	47.94–55.32 lbf⋅ft47.94–55.32 lbf⋅ft65–75 N⋅m
Kia diesel straight-4 2.0 Liters D4HA 134 HP	59–66.38 lbf⋅ft59–66.38 lbf⋅ft80–90 N⋅m


Injection hoses	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Injection nozzle (injector)	20.65–22.13 lbf⋅ft20.65–22.13 lbf⋅ft28–30 N⋅m
Injection pump	11.06–14.75 lbf⋅ft11.06–14.75 lbf⋅ft15–20 N⋅m

expand_moreCharging

expand_moreTurbo charger


On exhaust manifold	36.88–51.63 lbf⋅ft36.88–51.63 lbf⋅ft50–70 N⋅m

expand_moreCooling system

expand_moreCoolant pump


Kia diesel straight-4 1.7 Liters D4FD-L 114 HP, 260 N⋅m at 1250 RPM	14.75–18.44 lbf⋅ft14.75–18.44 lbf⋅ft20–25 N⋅m
Replace the O ring.
Kia diesel straight-4 2.0 Liters D4HA 134 HP	14.75–18.44 lbf⋅ft14.75–18.44 lbf⋅ft20–25 N⋅m
All other modifications	7.38–8.85 lbf⋅ft7.38–8.85 lbf⋅ft10–12 N⋅m


Coolant pump pulley	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Tighten the screws crosswise.

expand_moreCylinder head

expand_moreCamshaft bearing


Kia diesel straight-4 1.7 Liters D4FD-L 114 HP, 260 N⋅m at 1250 RPM	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m

expand_moreKia gasoline straight-4 1.6 Liters G4FD 133 HP

expand_moreM6


First stage	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
Second stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreM8


First stage	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
Second stage	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m

expand_moreKia gasoline straight-4 2.0 Liters G4KD 161 HP


M6	7.38–8.85 lbf⋅ft7.38–8.85 lbf⋅ft10–12 N⋅m
Screws must be replaced.
M8	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreCylinder head screws

expand_moreKia diesel straight-4 1.7 Liters D4FD-L 114 HP, 260 N⋅m at 1250 RPM


First stage	36.14 lbf⋅ft36.14 lbf⋅ft49 N⋅m
Screws must be replaced.
Second stage	90°90°90°
Third stage	120°120°120°

expand_moreKia gasoline straight-4 1.6 Liters G4FD 133 HP

Figure 1. Cylinder head, Cylinder head screws, Kia gasoline straight-4 1.6 Liters G4FD 133 HP.


First stage	21.39 lbf⋅ft21.39 lbf⋅ft29 N⋅m
Screws must be replaced. See figure 1.
Second stage	90°90°90°
Third stage	90°90°90°

expand_moreKia gasoline straight-4 2.0 Liters G4KD 161 HP


First stage	23.6–26.55 lbf⋅ft23.6–26.55 lbf⋅ft32–36 N⋅m
Screws must be replaced. See figure 1.
Second stage	90–95°90–95°90–95°

expand_moreAll other modifications

Figure 2. Cylinder head, Cylinder head screws, All other modifications.


First stage	58.27 lbf⋅ft58.27 lbf⋅ft79 N⋅m
Screws must be replaced. See figure 2.

expand_moreSecond stage


First step	120°120°120°
Second step	120°120°120°

expand_moreValve cover


First stage	2.95–4.43 lbf⋅ft2.95–4.43 lbf⋅ft4–6 N⋅m
See figure 3.
Second stage	5.9–7.38 lbf⋅ft5.9–7.38 lbf⋅ft8–10 N⋅m

expand_moreEngine block

expand_moreConnecting rod bearing

expand_more1.6 GDI with gasoline straight-4 1.6 L 133 HP engine (2011.2–)


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_more1.7 CRDi with diesel straight-4 1.7 L 114 HP, 260 N⋅m at 1250 RPM engine (2010.12–)


First stage	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m
Second stage	90°90°90°

expand_more2.0 CVVT AWD with gasoline straight-4 2.0 L 161 HP engine (2010.7–)


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	88–92°88–92°88–92°

expand_more2.0 CVVT AWD with gasoline straight-4 2.0 L 164 HP engine (2010.7–)


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	88–92°88–92°88–92°

expand_moreAll other modifications


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Second stage	90°90°90°

expand_moreCrankshaft central screws


Kia diesel straight-4 1.7 Liters D4FD-L 114 HP, 260 N⋅m at 1250 RPM	169.64–184.39 lbf⋅ft169.64–184.39 lbf⋅ft230–250 N⋅m
Kia gasoline straight-4 1.6 Liters G4FD 133 HP	95.88–103.26 lbf⋅ft95.88–103.26 lbf⋅ft130–140 N⋅m
Kia gasoline straight-4 2.0 Liters G4KD 161 HP	125.39–132.76 lbf⋅ft125.39–132.76 lbf⋅ft170–180 N⋅m

expand_moreAll other modifications


First stage	144.56 lbf⋅ft144.56 lbf⋅ft196 N⋅m
Second stage	60°60°60°

expand_moreDrive plate


1.7 CRDi with diesel straight-4 1.7 L 114 HP, 260 N⋅m at 1250 RPM engine (2010.12–)	51.63–59 lbf⋅ft51.63–59 lbf⋅ft70–80 N⋅m
2.0 CVVT AWD with gasoline straight-4 2.0 L 164 HP engine (2010.7–)	88.51–95.88 lbf⋅ft88.51–95.88 lbf⋅ft120–130 N⋅m

expand_moreFlywheel


All Kia diesel straight-4 1.7 Liters D4FD-L engines	51.63–59 lbf⋅ft51.63–59 lbf⋅ft70–80 N⋅m
All Kia gasoline straight-4 1.6 Liters G4FD engines	55.32 lbf⋅ft55.32 lbf⋅ft75 N⋅m
All other modifications	88.51–95.88 lbf⋅ft88.51–95.88 lbf⋅ft120–130 N⋅m
Screws must be replaced. Tighten new screws crosswise.

expand_moreMain bearing


1.6 GDI with gasoline straight-4 1.6 L 133 HP engine (2011.2–)	13.28–16.23 lbf⋅ft13.28–16.23 lbf⋅ft18–22 N⋅m

expand_more1.7 CRDi with diesel straight-4 1.7 L 114 HP, 260 N⋅m at 1250 RPM engine (2010.12–)

expand_moreLong screws


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Helically from the inside out
Second stage	90°90°90°


Short screws	23.6–26.55 lbf⋅ft23.6–26.55 lbf⋅ft32–36 N⋅m
Helically from the inside out

expand_more2.0 CVVT AWD with gasoline straight-4 2.0 L 161 HP engine (2010.7–)


First stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Screws must be replaced.
Second stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Third stage	120–125°120–125°120–125°

expand_more2.0 CVVT AWD with gasoline straight-4 2.0 L 164 HP engine (2010.7–)


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Tighten new screws crosswise in inside-to-outside order.
Second stage	120–125°120–125°120–125°

expand_moreAll other modifications


First stage	36.14 lbf⋅ft36.14 lbf⋅ft49 N⋅m
Second stage	120°120°120°

expand_moreEngine control


Balance shaft timing chain guide rail	7.38–8.85 lbf⋅ft7.38–8.85 lbf⋅ft10–12 N⋅m
Balance shaft timing chain tension rail	7.38–8.85 lbf⋅ft7.38–8.85 lbf⋅ft10–12 N⋅m
Camshaft timing chain guide rail	7.38–8.85 lbf⋅ft7.38–8.85 lbf⋅ft10–12 N⋅m
Camshaft timing chain slip rail	7.38–10.33 lbf⋅ft7.38–10.33 lbf⋅ft10–14 N⋅m
Camshaft timing chain tensioner	7.38–8.85 lbf⋅ft7.38–8.85 lbf⋅ft10–12 N⋅m
Camshaft timing chain tensioning rail	7.38–8.85 lbf⋅ft7.38–8.85 lbf⋅ft10–12 N⋅m

expand_moreCamshaft timing gear


Kia diesel straight-4 1.7 Liters D4FD-L 114 HP, 260 N⋅m at 1250 RPM	51.63–54.58 lbf⋅ft51.63–54.58 lbf⋅ft70–74 N⋅m
Kia diesel straight-4 2.0 Liters D4HA 134 HP	11.06–14.75 lbf⋅ft11.06–14.75 lbf⋅ft15–20 N⋅m


Chain tensioner	7.38–8.85 lbf⋅ft7.38–8.85 lbf⋅ft10–12 N⋅m
Control drive chain guide rail	7.38–8.85 lbf⋅ft7.38–8.85 lbf⋅ft10–12 N⋅m
Control drive chain tensioner	7.38–8.85 lbf⋅ft7.38–8.85 lbf⋅ft10–12 N⋅m
Drive chain balance shaft tensioner	7.38–8.85 lbf⋅ft7.38–8.85 lbf⋅ft10–12 N⋅m
Inlet camshaft wheel	51.63–54.58 lbf⋅ft51.63–54.58 lbf⋅ft70–74 N⋅m
Outlet camshaft wheel	51.63–54.58 lbf⋅ft51.63–54.58 lbf⋅ft70–74 N⋅m

expand_moreTiming case cover


M6 screws	5.9–7.38 lbf⋅ft5.9–7.38 lbf⋅ft8–10 N⋅m
M8 screws	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
M10 screws	29.5–33.19 lbf⋅ft29.5–33.19 lbf⋅ft40–45 N⋅m


Toothed belt tightener	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreEngine lubrication


Oil drain plug	25.08–32.45 lbf⋅ft25.08–32.45 lbf⋅ft34–44 N⋅m

expand_moreOil filter


Kia diesel straight-4 1.7 Liters D4FD-L 114 HP, 260 N⋅m at 1250 RPM	14.75–22.13 lbf⋅ft14.75–22.13 lbf⋅ft20–30 N⋅m
Kia gasoline straight-4 2.0 Liters G4KD 161 HP	8.85–11.8 lbf⋅ft8.85–11.8 lbf⋅ft12–16 N⋅m
All other modifications	22.13–29.5 lbf⋅ft22.13–29.5 lbf⋅ft30–40 N⋅m


Oil filter housing	23.6–29.5 lbf⋅ft23.6–29.5 lbf⋅ft32–40 N⋅m

expand_moreOil pump


Kia gasoline straight-4 1.6 Liters G4FD 133 HP	7.38–10.33 lbf⋅ft7.38–10.33 lbf⋅ft10–14 N⋅m
Kia gasoline straight-4 2.0 Liters G4KD 161 HP	5.9–8.85 lbf⋅ft5.9–8.85 lbf⋅ft8–12 N⋅m

expand_moreOil sump

expand_more1.7 CRDi with diesel straight-4 1.7 L 114 HP, 260 N⋅m at 1250 RPM engine (2010.12–)


At the gearbox	22.13–29.5 lbf⋅ft22.13–29.5 lbf⋅ft30–40 N⋅m
Otherwise	7.38–8.85 lbf⋅ft7.38–8.85 lbf⋅ft10–12 N⋅m

expand_more2.0 CVVT AWD with gasoline straight-4 2.0 L 161 HP engine (2010.7–)


M6 screws	7.38–8.85 lbf⋅ft7.38–8.85 lbf⋅ft10–12 N⋅m
M9 screws	22.13–25.08 lbf⋅ft22.13–25.08 lbf⋅ft30–34 N⋅m

expand_more2.0 CVVT AWD with gasoline straight-4 2.0 L 164 HP engine (2010.7–)

expand_moreOil sump top part


First stage	5.9–7.38 lbf⋅ft5.9–7.38 lbf⋅ft8–10 N⋅m
Second stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Third stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m


Oil sump lower part	7.38–8.85 lbf⋅ft7.38–8.85 lbf⋅ft10–12 N⋅m


All other modifications	7.38–8.85 lbf⋅ft7.38–8.85 lbf⋅ft10–12 N⋅m

expand_moreEngine management


Camshaft sensor	7.38–8.85 lbf⋅ft7.38–8.85 lbf⋅ft10–12 N⋅m
Crankshaft sensor	7.38–8.85 lbf⋅ft7.38–8.85 lbf⋅ft10–12 N⋅m
Glow plugs	11.06–14.75 lbf⋅ft11.06–14.75 lbf⋅ft15–20 N⋅m
Knock sensor	14.75–18.44 lbf⋅ft14.75–18.44 lbf⋅ft20–25 N⋅m
Lambda sensor	33.19–36.88 lbf⋅ft33.19–36.88 lbf⋅ft45–50 N⋅m

expand_moreEngine mounting

expand_moreEngine bracket


Kia gasoline straight-4 1.6 Liters G4FD 133 HP	22.13–29.5 lbf⋅ft22.13–29.5 lbf⋅ft30–40 N⋅m

expand_moreKia gasoline straight-4 2.0 Liters G4KD 161 HP


On chassis	36.88–47.94 lbf⋅ft36.88–47.94 lbf⋅ft50–65 N⋅m
On engine mounting	59–73.76 lbf⋅ft59–73.76 lbf⋅ft80–100 N⋅m


All other modifications	33.19–40.57 lbf⋅ft33.19–40.57 lbf⋅ft45–55 N⋅m

expand_moreEngine mounting


M10	42.78–54.58 lbf⋅ft42.78–54.58 lbf⋅ft58–74 N⋅m
M12	59–73.76 lbf⋅ft59–73.76 lbf⋅ft80–100 N⋅m

expand_moreTorque arm


At the gearbox	81.13–95.88 lbf⋅ft81.13–95.88 lbf⋅ft110–130 N⋅m
At the subframe	36.88–47.94 lbf⋅ft36.88–47.94 lbf⋅ft50–65 N⋅m


Torque support bracket	36.88–47.94 lbf⋅ft36.88–47.94 lbf⋅ft50–65 N⋅m

expand_moreExhaust system

expand_moreCatalytic converter


On exhaust manifold	29.5–44.25 lbf⋅ft29.5–44.25 lbf⋅ft40–60 N⋅m

expand_moreExhaust manifold


Kia diesel straight-4 1.7 Liters D4FD-L 114 HP, 260 N⋅m at 1250 RPM	22.13–25.81 lbf⋅ft22.13–25.81 lbf⋅ft30–35 N⋅m
Kia gasoline straight-4 1.6 Liters G4FD 133 HP	22.13–29.5 lbf⋅ft22.13–29.5 lbf⋅ft30–40 N⋅m
Kia gasoline straight-4 2.0 Liters G4KD 161 HP	36.88–40.57 lbf⋅ft36.88–40.57 lbf⋅ft50–55 N⋅m
All other modifications	29.5–33.19 lbf⋅ft29.5–33.19 lbf⋅ft40–45 N⋅m

expand_moreIgnition system

expand_moreSpark plugs


1.6 GDI with gasoline straight-4 1.6 L 133 HP engine (2011.2–)	7.38–8.85 lbf⋅ft7.38–8.85 lbf⋅ft10–12 N⋅m

expand_moreStart system

expand_moreStarter


Kia gasoline straight-4 1.6 Liters G4FD 133 HP	33.19–40.57 lbf⋅ft33.19–40.57 lbf⋅ft45–55 N⋅m
All other modifications	36.88–47.94 lbf⋅ft36.88–47.94 lbf⋅ft50–65 N⋅m

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2012 Kia Sportage user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Kia warranty policy for your region. In some regions DIY service may invalidate your warranty.

Maintenance Items

Engine Fastener Tightening Specifications
Front Suspension Fastener Tightening Specifications
Rear Suspension Fastener Tightening Specifications
Transmission Fastener Tightening Specifications

Service Intervals

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Kia Sportage service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2012 Kia Sportage you're not only saving money, but also also improving your technical skills and learning something new.

2012 Kia Sportage generations

In 2012 Kia offered 2 generations of the Sportage. Engine fastener tightening specifications may vary in different generations. Be sure that you are looking at the rigt modification.

Second generation facelift

JE, KM

2012 Kia Sportage Third generation Engine Fastener Tightening Specifications

Table of Contents

Conquer your fears and never give up!

2012 Kia Sportage generations

Second generation facelift

Kia Sportage Third generation model years

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