2009 Kia Sorento engine fastener tightening specifications

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Condition	Value

expand_moreAir intake system


Intake manifold	14.75–18.44 lbf⋅ft14.75–18.44 lbf⋅ft20–25 N⋅m

expand_moreAuxiliary assemblies


Air-conditioning compressor	14.75–22.13 lbf⋅ft14.75–22.13 lbf⋅ft20–30 N⋅m

expand_moreAir-conditioning compressor bracket


All other modifications	14.75–18.44 lbf⋅ft14.75–18.44 lbf⋅ft20–25 N⋅m


Air-conditioning compressor pressure line	14.75–18.44 lbf⋅ft14.75–18.44 lbf⋅ft20–25 N⋅m
Alternator	36.88–47.94 lbf⋅ft36.88–47.94 lbf⋅ft50–65 N⋅m

expand_moreAuxiliary drive belt deflection pulley


2.4 CVVT 4WD with gasoline straight-4 2.4 L 172 HP engine (2009.11–)	40.57–47.94 lbf⋅ft40.57–47.94 lbf⋅ft55–65 N⋅m
2.4 CVVT with gasoline straight-4 2.4 L 172 HP engine (2009.11–)	40.57–47.94 lbf⋅ft40.57–47.94 lbf⋅ft55–65 N⋅m
All other modifications	33.19–40.57 lbf⋅ft33.19–40.57 lbf⋅ft45–55 N⋅m

expand_moreAuxiliary drive belt tensioner


2.4 CVVT 4WD with gasoline straight-4 2.4 L 172 HP engine (2009.11–)	40.57–47.94 lbf⋅ft40.57–47.94 lbf⋅ft55–65 N⋅m
2.4 CVVT with gasoline straight-4 2.4 L 172 HP engine (2009.11–)	40.57–47.94 lbf⋅ft40.57–47.94 lbf⋅ft55–65 N⋅m
All other modifications	33.19–40.57 lbf⋅ft33.19–40.57 lbf⋅ft45–55 N⋅m

expand_moreGenerator bracket


2.4 CVVT 4WD with gasoline straight-4 2.4 L 172 HP engine (2009.11–)	29.5–33.19 lbf⋅ft29.5–33.19 lbf⋅ft40–45 N⋅m
2.4 CVVT with gasoline straight-4 2.4 L 172 HP engine (2009.11–)	29.5–33.19 lbf⋅ft29.5–33.19 lbf⋅ft40–45 N⋅m

expand_moreAll other modifications


M8	14.75–22.13 lbf⋅ft14.75–22.13 lbf⋅ft20–30 N⋅m
M10	33.19–40.57 lbf⋅ft33.19–40.57 lbf⋅ft45–55 N⋅m


Vacuum pump	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m

expand_moreCarburetion

expand_moreFuel-distributing pipe


2.4 CVVT 4WD with gasoline straight-4 2.4 L 172 HP engine (2009.11–)	5.9–7.38 lbf⋅ft5.9–7.38 lbf⋅ft8–10 N⋅m
2.4 CVVT with gasoline straight-4 2.4 L 172 HP engine (2009.11–)	5.9–7.38 lbf⋅ft5.9–7.38 lbf⋅ft8–10 N⋅m
All other modifications	14.75–22.13 lbf⋅ft14.75–22.13 lbf⋅ft20–30 N⋅m


High-pressure line	18.44–22.13 lbf⋅ft18.44–22.13 lbf⋅ft25–30 N⋅m
Replace fuel line.

expand_moreHigh-pressure pump pulley


All Kia diesel straight-4 2.2 Liters D4HB engines	59–66.38 lbf⋅ft59–66.38 lbf⋅ft80–90 N⋅m


Injection hoses	17.7–20.65 lbf⋅ft17.7–20.65 lbf⋅ft24–28 N⋅m
Injection lines must be replaced.
Injection nozzle (injector)	22.13–25.81 lbf⋅ft22.13–25.81 lbf⋅ft30–35 N⋅m
Injection pump	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Pressure tube connection	14.75–22.13 lbf⋅ft14.75–22.13 lbf⋅ft20–30 N⋅m

expand_moreCharging


Turbo charger	36.88–51.63 lbf⋅ft36.88–51.63 lbf⋅ft50–70 N⋅m

expand_moreCooling system


Coolant pump	14.75–18.44 lbf⋅ft14.75–18.44 lbf⋅ft20–25 N⋅m
Coolant pump pulley	5.9–7.38 lbf⋅ft5.9–7.38 lbf⋅ft8–10 N⋅m

expand_moreCylinder head

expand_moreCamshaft bearing

expand_more2.4 CVVT 4WD with gasoline straight-4 2.4 L 172 HP engine (2009.11–)

expand_moreM6


First stage	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
Second stage	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m

expand_moreM8


First stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Second stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m


All other modifications	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m

expand_moreCylinder head screws

expand_more2.2 CRDi 4WD with diesel straight-4 2.2 L 194 HP engine (2009.11–)

Figure 1. Cylinder head, Cylinder head screws, 2.2 CRDi 4WD with diesel straight-4 2.2 L 194 HP engine (2009.11–).


First stage	58.27 lbf⋅ft58.27 lbf⋅ft79 N⋅m
See figure 1.
Second stage	120°120°120°
Third stage	120°120°120°

expand_moreAll other modifications

Figure 2. Cylinder head, Cylinder head screws, All other modifications.


First stage	25.08 lbf⋅ft25.08 lbf⋅ft34 N⋅m
Screws must be replaced. See figure 2.
Second stage	90°90°90°
Third stage	90°90°90°

expand_moreValve cover


First stage	2.95–4.43 lbf⋅ft2.95–4.43 lbf⋅ft4–6 N⋅m
See figure 3.
Second stage	5.9–7.38 lbf⋅ft5.9–7.38 lbf⋅ft8–10 N⋅m

expand_moreEngine block

expand_moreConnecting rod bearing

expand_moreAll Kia gasoline straight-4 2.4 Liters G4KE engines


First stage	13.28–16.23 lbf⋅ft13.28–16.23 lbf⋅ft18–22 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll other modifications


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced.
Second stage	88–92°88–92°88–92°

expand_moreCrankshaft central screws


2.4 CVVT 4WD with gasoline straight-4 2.4 L 172 HP engine (2009.11–)	125.39–132.76 lbf⋅ft125.39–132.76 lbf⋅ft170–180 N⋅m
2.4 CVVT with gasoline straight-4 2.4 L 172 HP engine (2009.11–)	125.39–132.76 lbf⋅ft125.39–132.76 lbf⋅ft170–180 N⋅m

expand_moreAll other modifications


First stage	144.56 lbf⋅ft144.56 lbf⋅ft196 N⋅m
Second stage	60°60°60°


Drive plate	88.51–95.88 lbf⋅ft88.51–95.88 lbf⋅ft120–130 N⋅m
Screws must be replaced.
Flywheel	88.51–95.88 lbf⋅ft88.51–95.88 lbf⋅ft120–130 N⋅m
Screws must be replaced.

expand_moreMain bearing

expand_more2.4 CVVT 4WD with gasoline straight-4 2.4 L 172 HP engine (2009.11–)

expand_moreBearing cap


First stage	21.39 lbf⋅ft21.39 lbf⋅ft29 N⋅m
Screws must be replaced.
Second stage	120°120°120°

expand_moreBearing casing

Figure 4. Engine block, Main bearing, 2.4 CVVT 4WD with gasoline straight-4 2.4 L 172 HP engine (2009.11–), Bearing casing.


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Note correct order of tensioning. See figure 4.
Second stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Third stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreAll other modifications


First stage	36.14 lbf⋅ft36.14 lbf⋅ft49 N⋅m
Second stage	120°120°120°

expand_moreEngine control


Balance shaft timing chain guide rail	7.38–8.85 lbf⋅ft7.38–8.85 lbf⋅ft10–12 N⋅m
Balance shaft timing chain tension rail	7.38–8.85 lbf⋅ft7.38–8.85 lbf⋅ft10–12 N⋅m
Camshaft timing chain guide rail	7.38–8.85 lbf⋅ft7.38–8.85 lbf⋅ft10–12 N⋅m
Camshaft timing chain tensioner	7.38–8.85 lbf⋅ft7.38–8.85 lbf⋅ft10–12 N⋅m
Camshaft timing chain tensioning rail	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced.

expand_moreCamshaft timing gear


Sprocket wheel	11.06–14.75 lbf⋅ft11.06–14.75 lbf⋅ft15–20 N⋅m


Control drive chain guide rail	7.38–8.85 lbf⋅ft7.38–8.85 lbf⋅ft10–12 N⋅m
Screws must be replaced.
Control drive chain tensioner	7.38–8.85 lbf⋅ft7.38–8.85 lbf⋅ft10–12 N⋅m

expand_moreControl drive chain tensioning rail


2.4 CVVT 4WD with gasoline straight-4 2.4 L 172 HP engine (2009.11–)	7.38–8.85 lbf⋅ft7.38–8.85 lbf⋅ft10–12 N⋅m
2.4 CVVT with gasoline straight-4 2.4 L 172 HP engine (2009.11–)	7.38–8.85 lbf⋅ft7.38–8.85 lbf⋅ft10–12 N⋅m
All other modifications	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Screws must be replaced.


Drive chain balance shaft tensioner	7.38–8.85 lbf⋅ft7.38–8.85 lbf⋅ft10–12 N⋅m
Inlet camshaft wheel	40.57–47.94 lbf⋅ft40.57–47.94 lbf⋅ft55–65 N⋅m

expand_moreOutlet camshaft wheel


All other modifications	40.57–47.94 lbf⋅ft40.57–47.94 lbf⋅ft55–65 N⋅m

expand_moreTiming case cover


M6 screws	5.9–8.85 lbf⋅ft5.9–8.85 lbf⋅ft8–12 N⋅m
M8 screws	14.75–18.44 lbf⋅ft14.75–18.44 lbf⋅ft20–25 N⋅m

expand_moreEngine lubrication

expand_moreOil cooler


2.4 CVVT 4WD with gasoline straight-4 2.4 L 172 HP engine (2009.11–)	33.19–40.57 lbf⋅ft33.19–40.57 lbf⋅ft45–55 N⋅m
2.4 CVVT with gasoline straight-4 2.4 L 172 HP engine (2009.11–)	33.19–40.57 lbf⋅ft33.19–40.57 lbf⋅ft45–55 N⋅m
All other modifications	7.38–8.85 lbf⋅ft7.38–8.85 lbf⋅ft10–12 N⋅m


Oil drain plug	25.08–32.45 lbf⋅ft25.08–32.45 lbf⋅ft34–44 N⋅m

expand_moreOil filter


2.2 CRDi 4WD with diesel straight-4 2.2 L 194 HP engine (2009.11–)	23.6–29.5 lbf⋅ft23.6–29.5 lbf⋅ft32–40 N⋅m
2.2 CRDi with diesel straight-4 2.2 L 194 HP engine (2009.11–)	23.6–29.5 lbf⋅ft23.6–29.5 lbf⋅ft32–40 N⋅m

expand_moreOil filter housing


2.4 CVVT 4WD with gasoline straight-4 2.4 L 172 HP engine (2009.11–)	16.23–19.18 lbf⋅ft16.23–19.18 lbf⋅ft22–26 N⋅m

expand_moreAll other modifications


Oil filter cover	23.6–28.03 lbf⋅ft23.6–28.03 lbf⋅ft32–38 N⋅m
Oil filter drain plug	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
On the engine block	14.75–22.13 lbf⋅ft14.75–22.13 lbf⋅ft20–30 N⋅m

expand_moreOil pump

expand_more2.4 CVVT 4WD with gasoline straight-4 2.4 L 172 HP engine (2009.11–)

expand_moreVehicles manufactured in and before 2012

expand_moreBalance shaft module

Figure 5. Engine lubrication, Oil pump, 2.4 CVVT 4WD with gasoline straight-4 2.4 L 172 HP engine (2009.11–), Vehicles manufactured in and before 2012, Balance shaft module.


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Note correct order of tensioning. See figure 5.
Second stage	Loosen screw(s).

expand_moreThird stage


First step	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Second step	105°105°105°

expand_moreAll other modifications


Balance shaft module long screws	22.13–25.81 lbf⋅ft22.13–25.81 lbf⋅ft30–35 N⋅m
Balance shaft module short screws	14.75–18.44 lbf⋅ft14.75–18.44 lbf⋅ft20–25 N⋅m

expand_moreOil sump

expand_more2.4 CVVT 4WD with gasoline straight-4 2.4 L 172 HP engine (2009.11–)


M6 screws	7.38–8.85 lbf⋅ft7.38–8.85 lbf⋅ft10–12 N⋅m
M9 screws	22.13–25.08 lbf⋅ft22.13–25.08 lbf⋅ft30–34 N⋅m

expand_moreAll other modifications

Figure 6. Engine lubrication, Oil sump, All other modifications.


Oil sump lower part	7.38–8.85 lbf⋅ft7.38–8.85 lbf⋅ft10–12 N⋅m
See figure 6.
Figure 7. Engine lubrication, Oil sump, All other modifications.
Oil sump top part	7.38–8.85 lbf⋅ft7.38–8.85 lbf⋅ft10–12 N⋅m
See figure 7.
At the gearbox	29.5–33.19 lbf⋅ft29.5–33.19 lbf⋅ft40–45 N⋅m

expand_moreEngine management

expand_moreCamshaft sensor


2.4 CVVT 4WD with gasoline straight-4 2.4 L 172 HP engine (2009.11–)	2.95–4.43 lbf⋅ft2.95–4.43 lbf⋅ft4–6 N⋅m
2.4 CVVT with gasoline straight-4 2.4 L 172 HP engine (2009.11–)	2.95–4.43 lbf⋅ft2.95–4.43 lbf⋅ft4–6 N⋅m
All other modifications	5.9–8.85 lbf⋅ft5.9–8.85 lbf⋅ft8–12 N⋅m

expand_moreCrankshaft sensor


2.4 CVVT 4WD with gasoline straight-4 2.4 L 172 HP engine (2009.11–)	7.38–8.85 lbf⋅ft7.38–8.85 lbf⋅ft10–12 N⋅m
2.4 CVVT with gasoline straight-4 2.4 L 172 HP engine (2009.11–)	7.38–8.85 lbf⋅ft7.38–8.85 lbf⋅ft10–12 N⋅m
All other modifications	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m


Glow plugs	11.06–14.75 lbf⋅ft11.06–14.75 lbf⋅ft15–20 N⋅m
Knock sensor	14.75–18.44 lbf⋅ft14.75–18.44 lbf⋅ft20–25 N⋅m

expand_moreLambda sensor


2.4 CVVT 4WD with gasoline straight-4 2.4 L 172 HP engine (2009.11–)	29.5–36.88 lbf⋅ft29.5–36.88 lbf⋅ft40–50 N⋅m
2.4 CVVT with gasoline straight-4 2.4 L 172 HP engine (2009.11–)	29.5–36.88 lbf⋅ft29.5–36.88 lbf⋅ft40–50 N⋅m
All other modifications	29.5–44.25 lbf⋅ft29.5–44.25 lbf⋅ft40–60 N⋅m

expand_moreEngine mounting

expand_moreEngine bracket

expand_more2.4 CVVT 4WD with gasoline straight-4 2.4 L 172 HP engine (2009.11–)


M8	14.75–18.44 lbf⋅ft14.75–18.44 lbf⋅ft20–25 N⋅m
M10	29.5–33.19 lbf⋅ft29.5–33.19 lbf⋅ft40–45 N⋅m


All other modifications	33.19–40.57 lbf⋅ft33.19–40.57 lbf⋅ft45–55 N⋅m

expand_moreEngine mounting


On chassis	47.2–61.96 lbf⋅ft47.2–61.96 lbf⋅ft64–84 N⋅m
On engine bracket	47.2–61.96 lbf⋅ft47.2–61.96 lbf⋅ft64–84 N⋅m
On engine mounting	59–81.13 lbf⋅ft59–81.13 lbf⋅ft80–110 N⋅m

expand_moreSubframe


Vehicles manufactured in and before 2012	103.26–118.01 lbf⋅ft103.26–118.01 lbf⋅ft140–160 N⋅m


Subframe stiffening plate	33.19–44.25 lbf⋅ft33.19–44.25 lbf⋅ft45–60 N⋅m

expand_moreTorque arm


At the subframe	36.88–47.94 lbf⋅ft36.88–47.94 lbf⋅ft50–65 N⋅m

expand_moreOnto torque support bracket


Vehicles manufactured in and before 2012	59–81.13 lbf⋅ft59–81.13 lbf⋅ft80–110 N⋅m


Torque support bracket	36.88–47.94 lbf⋅ft36.88–47.94 lbf⋅ft50–65 N⋅m

expand_moreExhaust system


Diesel particulate filter	29.5–44.25 lbf⋅ft29.5–44.25 lbf⋅ft40–60 N⋅m

expand_moreExhaust manifold


2.2 CRDi 4WD with diesel straight-4 2.2 L 194 HP engine (2009.11–)	29.5–33.19 lbf⋅ft29.5–33.19 lbf⋅ft40–45 N⋅m
2.2 CRDi with diesel straight-4 2.2 L 194 HP engine (2009.11–)	29.5–33.19 lbf⋅ft29.5–33.19 lbf⋅ft40–45 N⋅m
All other modifications	36.88–40.57 lbf⋅ft36.88–40.57 lbf⋅ft50–55 N⋅m


Exhaust pipe	29.5–44.25 lbf⋅ft29.5–44.25 lbf⋅ft40–60 N⋅m

expand_moreIgnition system


Spark plugs	11.06–18.44 lbf⋅ft11.06–18.44 lbf⋅ft15–25 N⋅m

expand_moreStart system


Starter	36.88–47.94 lbf⋅ft36.88–47.94 lbf⋅ft50–65 N⋅m

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2009 Kia Sorento user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Kia warranty policy for your region. In some regions DIY service may invalidate your warranty.

Maintenance Items

Engine Fastener Tightening Specifications
Front Suspension Fastener Tightening Specifications
Rear Suspension Fastener Tightening Specifications
Transmission Fastener Tightening Specifications

Service Intervals

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Kia Sorento service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2009 Kia Sorento you're not only saving money, but also also improving your technical skills and learning something new.

2009 Kia Sorento generations

In 2009 Kia offered 3 generations of the Sorento. Engine fastener tightening specifications may vary in different generations. Be sure that you are looking at the rigt modification.

2009 Kia Sorento Second generation Engine Fastener Tightening Specifications

Table of Contents

Conquer your fears and never give up!

2009 Kia Sorento generations

First generation facelift

Second generation facelift

Kia Sorento Second generation model years

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