2004 Kia Rio Sedan engine fastener tightening specifications

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Condition	Value

expand_moreAuxiliary assemblies

expand_moreAlternator


Adjusting screws	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Nuts	29.5–36.88 lbf⋅ft29.5–36.88 lbf⋅ft40–50 N⋅m

expand_moreCooling system

expand_moreCoolant pump pulley


Kia gasoline straight-4 1.3 Liters A3E 74 HP	5.9–7.38 lbf⋅ft5.9–7.38 lbf⋅ft8–10 N⋅m
Kia gasoline straight-4 1.3 Liters A3E 80 HP	5.9–7.38 lbf⋅ft5.9–7.38 lbf⋅ft8–10 N⋅m
Kia gasoline straight-4 1.5 Liters A5D 97 HP	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreCylinder head

expand_moreCylinder head screws

expand_more1.3 with gasoline straight-4 1.3 L 74 HP engine (2000.9–2005.2)


First stage	36.14 lbf⋅ft36.14 lbf⋅ft49 N⋅m
Second stage	slacken
Third stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Fourth stage	90°90°90°

expand_moreRocker bridge


1.3 with gasoline straight-4 1.3 L 74 HP engine (2000.9–2005.2)	16.23–20.65 lbf⋅ft16.23–20.65 lbf⋅ft22–28 N⋅m

expand_moreValve cover


1.3 with gasoline straight-4 1.3 L 74 HP engine (2000.9–2005.2)	3.69–7.38 lbf⋅ft3.69–7.38 lbf⋅ft5–10 N⋅m

expand_moreEngine block

expand_moreConnecting rod bearing


1.3 with gasoline straight-4 1.3 L 74 HP engine (2000.9–2005.2)	22.13–25.81 lbf⋅ft22.13–25.81 lbf⋅ft30–35 N⋅m


Crankshaft pulley	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreFlywheel


1.5 16V with gasoline straight-4 1.5 L 97 HP engine (2000.9–2005.2)	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m

expand_moreMain bearing


1.3 with gasoline straight-4 1.3 L 74 HP engine (2000.9–2005.2)	40.57–44.25 lbf⋅ft40.57–44.25 lbf⋅ft55–60 N⋅m

expand_moreEngine control

expand_moreCamshaft timing gear


1.3 with gasoline straight-4 1.3 L 74 HP engine (2000.9–2005.2)	36.88–44.25 lbf⋅ft36.88–44.25 lbf⋅ft50–60 N⋅m


Toothed belt guard	5.9–7.38 lbf⋅ft5.9–7.38 lbf⋅ft8–10 N⋅m

expand_moreToothed belt tensioning roller


Kia gasoline straight-4 1.3 Liters A3E 74 HP	14.75–18.44 lbf⋅ft14.75–18.44 lbf⋅ft20–25 N⋅m
Kia gasoline straight-4 1.3 Liters A3E 80 HP	14.75–18.44 lbf⋅ft14.75–18.44 lbf⋅ft20–25 N⋅m
Kia gasoline straight-4 1.5 Liters A5D 97 HP	29.5–36.88 lbf⋅ft29.5–36.88 lbf⋅ft40–50 N⋅m

expand_moreEngine lubrication

expand_moreOil drain plug


All Kia gasoline straight-4 1.3 Liters A3E engines	22.13–29.5 lbf⋅ft22.13–29.5 lbf⋅ft30–40 N⋅m
All Kia gasoline straight-4 1.5 Liters A5D engines	30.24 lbf⋅ft30.24 lbf⋅ft41 N⋅m

expand_moreEngine mounting


1.5 16V with gasoline straight-4 1.5 L 97 HP engine (2000.9–2005.2)	51.63–66.38 lbf⋅ft51.63–66.38 lbf⋅ft70–90 N⋅m

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2004 Kia Rio Sedan user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Kia warranty policy for your region. In some regions DIY service may invalidate your warranty.

Maintenance Items

Engine Fastener Tightening Specifications
Front Suspension Fastener Tightening Specifications
Rear Suspension Fastener Tightening Specifications
Transmission Fastener Tightening Specifications

Service Intervals

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Kia Rio Sedan service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2004 Kia Rio Sedan you're not only saving money, but also also improving your technical skills and learning something new.

2004 Kia Rio Sedan First generation facelift Engine Fastener Tightening Specifications

Table of Contents

Conquer your fears and never give up!

Kia Rio Sedan First generation facelift model years

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