2016 Kia Rio Hatchback Third generation facelift Engine Fastener Tightening Specifications
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Condition | Value |
---|
Intake manifold | 14.75–18.44 lbf⋅ft |
Tighten screws from the inside outwards. |
Air-conditioning compressor | 16.23–22.13 lbf⋅ft |
Tighten screws crosswise. | |
Air-conditioning compressor pressure line | 4.43 lbf⋅ft |
Top | 14.75–22.13 lbf⋅ft |
Bottom | 22.13–29.5 lbf⋅ft |
Top | 14.75–18.44 lbf⋅ft |
Bottom | 22.13–29.5 lbf⋅ft |
Top | 14.75–18.44 lbf⋅ft |
Bottom | 22.13–29.5 lbf⋅ft |
All other modifications | 29.5–44.25 lbf⋅ft |
All Kia diesel straight-3 1.1 Liters D3FA engines | 18.44–25.81 lbf⋅ft |
All Kia diesel straight-4 1.4 Liters D4FC engines | 18.44–25.81 lbf⋅ft |
All Kia gasoline straight-4 1.4 Liters G4FA engines | 33.19–40.57 lbf⋅ft |
Auxiliary drive belt tensioner | 18.44–22.13 lbf⋅ft |
Auxiliary drive belt tensioner | 19.18–22.13 lbf⋅ft |
Generator bracket | 14.75–18.44 lbf⋅ft |
1.1 CRDi with diesel straight-3 1.1 L 74 HP at 4000 RPM, 153 N⋅m at 1900 RPM engine (2011.9–) | 11.06–14.75 lbf⋅ft |
1.25 LPG with gasoline straight-4 1.2 L 84 HP engine (2011.9–) | 14.75–18.44 lbf⋅ft |
1.4 CVVT with gasoline straight-4 1.4 L 106 HP engine (2011.9–) | 14.75–18.44 lbf⋅ft |
High-pressure line | 18.44–22.13 lbf⋅ft |
High-pressure pump | 11.06–14.75 lbf⋅ft |
High-pressure pump pulley | 47.94–55.32 lbf⋅ft |
Injection nozzle (injector) | 22.13 lbf⋅ft |
1.1 CRDi with diesel straight-3 1.1 L 74 HP at 4000 RPM, 153 N⋅m at 1900 RPM engine (2011.9–) | 14.75–18.44 lbf⋅ft |
1.4 CRDi with diesel straight-4 1.4 L 89 HP engine (2011.9–) | 14.75–18.44 lbf⋅ft |
All other modifications | 7.38–8.85 lbf⋅ft |
Coolant pump pulley | 7.38–8.85 lbf⋅ft |
Coolant thermostat housing | 14.75–18.44 lbf⋅ft |
Radiator mounting | 7.38 lbf⋅ft |
Front | 7.38–14.75 lbf⋅ft |
Otherwise | 4.43–10.33 lbf⋅ft |
First stage | 4.43 lbf⋅ft |
See figure 1. | |
Second stage | 8.85 lbf⋅ft |
First stage | 7.38 lbf⋅ft |
Second stage | 16.23 lbf⋅ft |
M6 | 8.85–10.33 lbf⋅ft |
M8 | 16.23 lbf⋅ft |
M6 | 8.85–10.33 lbf⋅ft |
M8 | 14.75 lbf⋅ft |
All other modifications | 11.06 lbf⋅ft |
First stage | 36.88 lbf⋅ft |
Screws must be replaced. See figure 2. | |
Second stage | 90° |
Third stage | 120° |
First stage | 11.06 lbf⋅ft |
Screws must be replaced. | |
Second stage | 90° |
Third stage | 120° |
First stage | 11.06 lbf⋅ft |
Screws must be replaced. See figure 3. | |
Second stage | 90–95° |
Third stage | 120–125° |
First stage | 36.88 lbf⋅ft |
Screws must be replaced. | |
Second stage | 90° |
Third stage | 120° |
First stage | 14.75 lbf⋅ft |
Screws must be replaced. | |
Second stage | 90–95° |
Third stage | 100–105° |
First stage | 14.75 lbf⋅ft |
Screws must be replaced. | |
Second stage | 90° |
Third stage | 100° |
First stage | 22.13 lbf⋅ft |
Screws must be replaced. | |
Second stage | 90° |
Third stage | 90° |
First stage | 2.95–4.43 lbf⋅ft |
See figure 4. | |
Second stage | 5.9–7.38 lbf⋅ft |
Kia diesel straight-3 1.1 Liters D3FA 74 HP at 4000 RPM, 153 N⋅m at 1900 RPM | 4.43 lbf⋅ft |
First stage | 3.69 lbf⋅ft |
See figure 5. | |
Second stage | 5.9–7.38 lbf⋅ft |
Valve cover locking screws | 7.38 lbf⋅ft |
Tighten new bolts helically in outside to inside order. |
First stage | 9.59 lbf⋅ft |
Second stage | 90° |
First stage | 8.85 lbf⋅ft |
Screws must be replaced. | |
Second stage | 90° |
First stage | 8.85 lbf⋅ft |
Screws must be replaced. | |
Second stage | 88–92° |
First stage | 9.59 lbf⋅ft |
Screws and nuts must be replaced. | |
Second stage | 90° |
First stage | 13.28–16.23 lbf⋅ft |
Screws must be replaced. | |
Second stage | 88–92° |
First stage | 16.23 lbf⋅ft |
Screws and nuts must be replaced. | |
Second stage | 90° |
1.1 CRDi with diesel straight-3 1.1 L 74 HP at 4000 RPM, 153 N⋅m at 1900 RPM engine (2011.9–) | 165.95–180.7 lbf⋅ft |
First stage | 43.52 lbf⋅ft |
Second stage | 29–31° |
1.1 CRDi with diesel straight-3 1.1 L 74 HP at 4000 RPM, 153 N⋅m at 1900 RPM engine (2011.9–) | 169.64–184.39 lbf⋅ft |
First stage | 43.52 lbf⋅ft |
Second stage | 29–31° |
1.4 CRDi with diesel straight-4 1.4 L 89 HP engine (2011.9–) | 169.64–184.39 lbf⋅ft |
1.4 CVVT with gasoline straight-4 1.4 L 107 HP engine (2011.9–) | 95.88–103.26 lbf⋅ft |
All Kia gasoline straight-4 1.4 Liters G4FA engines | 55.32 lbf⋅ft |
All Kia gasoline straight-4 1.6 Liters G4FC engines | 55.32 lbf⋅ft |
All Kia gasoline straight-4 1.6 Liters G4FD engines | 55.32 lbf⋅ft |
All other modifications | 51.63–59 lbf⋅ft |
First stage | 18.44 lbf⋅ft |
Tighten the new screws evenly in several steps. See figure 8. | |
Second stage | 90–94° |
Short screws | 23.6–26.55 lbf⋅ft |
First stage | 13.28–16.23 lbf⋅ft |
Screws must be replaced. | |
Second stage | 90° |
First stage | 13.28–16.23 lbf⋅ft |
Screws must be replaced. | |
Second stage | 88–92° |
First stage | 19.18 lbf⋅ft |
Screws and nuts must be replaced. | |
Second stage | 90° |
First stage | 26.55 lbf⋅ft |
Second stage | 90° |
First stage | 13.28–16.23 lbf⋅ft |
Tighten new screws crosswise in inside-to-outside order. | |
Second stage | 88–92° |
First stage | 16.23 lbf⋅ft |
Screws and nuts must be replaced. | |
Second stage | 90° |
Screws 1 | 18.44–22.13 lbf⋅ft |
See figure 9. | |
Screws 2 | 18.44 lbf⋅ft |
Screws 3 | 18.44–25.81 lbf⋅ft |
1.1 CRDi with diesel straight-3 1.1 L 74 HP at 4000 RPM, 153 N⋅m at 1900 RPM engine (2011.9–) | 8.85 lbf⋅ft |
1.25 CVVT with gasoline straight-4 1.2 L 84 HP engine (2011.9–) | 13.28–16.23 lbf⋅ft |
1.4 CVVT with gasoline straight-4 1.4 L 107 HP engine (2011.9–) | 7.38–8.85 lbf⋅ft |
Right | 7.38–8.85 lbf⋅ft |
Top | 7.38–8.85 lbf⋅ft |
Camshaft timing chain tensioner | 7.38–8.85 lbf⋅ft |
Camshaft timing chain tensioning rail | 7.38–8.85 lbf⋅ft |
Camshaft timing gear | 51.63–54.58 lbf⋅ft |
Chain tensioner | 7.38–8.85 lbf⋅ft |
Control drive chain tensioner | 7.38–8.85 lbf⋅ft |
Control drive chain tensioning rail | 7.38–8.85 lbf⋅ft |
Top | 7.38–8.85 lbf⋅ft |
Right | 14.75 lbf⋅ft |
Bottom | 7.38–8.85 lbf⋅ft |
All other modifications | 7.38–8.85 lbf⋅ft |
Drive chain balance shaft tensioner | 7.38–8.85 lbf⋅ft |
Inlet camshaft wheel | 47.2–54.58 lbf⋅ft |
Outlet camshaft wheel | 47.2–54.58 lbf⋅ft |
M10 | 7.38–8.85 lbf⋅ft |
M12 | 14.75–18.44 lbf⋅ft |
M10 | 7.38–8.85 lbf⋅ft |
M12 | 16.23 lbf⋅ft |
Screws 1 | 16.23 lbf⋅ft |
See figure 10. | |
Screws 2 | 33.19–40.57 lbf⋅ft |
Screws 3 | 7.38–8.85 lbf⋅ft |
Screws 4 | 16.23 lbf⋅ft |
Screws 1 | 14.75–18.44 lbf⋅ft |
See figure 11. | |
Screws 2 | 7.38–8.85 lbf⋅ft |
Screws 3 | 33.19–39.83 lbf⋅ft |
Oil drain plug | 25.08–32.45 lbf⋅ft |
Sealing rings must be replaced. |
Kia gasoline straight-4 1.4 Liters G4FA 107 HP | 8.11–11.8 lbf⋅ft |
Kia diesel straight-3 1.1 Liters D3FA 74 HP at 4000 RPM, 153 N⋅m at 1900 RPM | 14.75–18.44 lbf⋅ft |
All other modifications | 8.85–11.8 lbf⋅ft |
Oil filter housing | 23.6–28.03 lbf⋅ft |
Oil pressure sensor | 7.38 lbf⋅ft |
Kia diesel straight-3 1.1 Liters D3FA 74 HP at 4000 RPM, 153 N⋅m at 1900 RPM | 4.43–6.64 lbf⋅ft |
Kia gasoline straight-4 1.2 Liters G4LA 84 HP | 7.38–8.85 lbf⋅ft |
Oil sump lower part | 7.38–8.85 lbf⋅ft |
Oil sump top part | 14.75–18.44 lbf⋅ft |
All other modifications | 7.38–8.85 lbf⋅ft |
Camshaft sensor | 7.38 lbf⋅ft |
Crankshaft sensor | 7.38 lbf⋅ft |
Glow plugs | 11.06–14.75 lbf⋅ft |
Knock sensor | 14.75–18.44 lbf⋅ft |
Lambda sensor | 29.5–36.88 lbf⋅ft |
Kia gasoline straight-4 1.4 Liters G4FA 106 HP | 22.13–29.5 lbf⋅ft |
Kia gasoline straight-4 1.4 Liters G4FA 107 HP | 22.13–29.5 lbf⋅ft |
On rubber mount | 66.38–81.13 lbf⋅ft |
On the engine block | 44.25–51.63 lbf⋅ft |
Top | 36.88–47.94 lbf⋅ft |
Bottom | 36.88–47.94 lbf⋅ft |
Bottom | 81.13–95.88 lbf⋅ft |
On chassis | 36.88–47.94 lbf⋅ft |
On engine mounting | 47.2–61.96 lbf⋅ft |
On timing case | 36.88–47.94 lbf⋅ft |
On engine mounting | 47.2–61.96 lbf⋅ft |
On the engine block | 36.88–47.94 lbf⋅ft |
Subframe | 118.01–132.76 lbf⋅ft |
Subframe stiffening plate | 33.19–40.57 lbf⋅ft |
At the subframe | 36.88–51.63 lbf⋅ft |
Onto torque support bracket | 81.13–95.88 lbf⋅ft |
On exhaust manifold | 29.5–44.25 lbf⋅ft |
On catalytic converter | 14.75 lbf⋅ft |
On engine | 29.5–36.88 lbf⋅ft |
Exhaust manifold | 22.13–25.08 lbf⋅ft |
Exhaust manifold heat shield | 7.38–8.85 lbf⋅ft |
Exhaust pipe | 29.5–44.25 lbf⋅ft |
Nuts must be replaced. |
Kia gasoline straight-4 1.4 Liters G4FA 107 HP | 7.38–8.85 lbf⋅ft |
Kia gasoline straight-4 1.2 Liters G4LA 84 HP | 11.06–18.44 lbf⋅ft |
Starter | 33.19–40.57 lbf⋅ft |
Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2016 Kia Rio Hatchback user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.
Before doing any DIY service please check your insurance policy and Kia warranty policy for your region. In some regions DIY service may invalidate your warranty.
Table of Contents
- Air Conditioning Compressor Oil Capacity
- Air Conditioning Refrigerant Capacity
- Automatic Transmission Fluid Capacity
- Brake Fluid Capacity
- Cooling Fluid Capacity
- Engine Oil Capacity
- Fluid and Lubricant Specifications
- Manual Transmission Oil Capacity
- Brake System Specifications
- Chassis Specifications
- Cooling System Specifications
- Electrical System Specifications
- Emission
Conquer your fears and never give up!
DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Kia Rio Hatchback service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.
Doing basic service for your 2016 Kia Rio Hatchback you're not only saving money, but also also improving your technical skills and learning something new.