2009 Kia Rio Hatchback engine fastener tightening specifications

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Condition	Value

expand_moreAir intake system


Intake manifold	11.06–14.75 lbf⋅ft11.06–14.75 lbf⋅ft15–20 N⋅m

expand_moreAuxiliary assemblies


Hydraulic lines at the servo-steering pump	8.85–13.28 lbf⋅ft8.85–13.28 lbf⋅ft12–18 N⋅m
Power steering pump bracket	14.75–22.13 lbf⋅ft14.75–22.13 lbf⋅ft20–30 N⋅m
Servo steering pump	14.75–22.13 lbf⋅ft14.75–22.13 lbf⋅ft20–30 N⋅m

expand_moreCarburetion


Fuel-distributing pipe	11.06–14.75 lbf⋅ft11.06–14.75 lbf⋅ft15–20 N⋅m
High-pressure pump pulley	47.94–55.32 lbf⋅ft47.94–55.32 lbf⋅ft65–75 N⋅m
Injection pump	11.06–14.75 lbf⋅ft11.06–14.75 lbf⋅ft15–20 N⋅m

expand_moreCooling system

expand_moreCoolant pump


Kia diesel straight-4 1.5 Liters D4FA 109 HP	14.75–18.44 lbf⋅ft14.75–18.44 lbf⋅ft20–25 N⋅m
Replace the O ring.
Kia diesel straight-4 1.5 Liters D4FA 87 HP at 4000 RPM, 235 N⋅m at 2000 RPM	14.75–18.44 lbf⋅ft14.75–18.44 lbf⋅ft20–25 N⋅m
Replace the O ring.

expand_moreKia gasoline straight-4 1.4 Liters G4EE 95 HP at 6000 RPM, 125 N⋅m at 4700 RPM


M8 × 28 screws	8.85–11.06 lbf⋅ft8.85–11.06 lbf⋅ft12–15 N⋅m
M8 × 45 screws	14.75–22.13 lbf⋅ft14.75–22.13 lbf⋅ft20–30 N⋅m
M8 × 65 screws	14.75–22.13 lbf⋅ft14.75–22.13 lbf⋅ft20–30 N⋅m


Coolant pump pulley	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCylinder head


Camshaft bearing	8.85–10.33 lbf⋅ft8.85–10.33 lbf⋅ft12–14 N⋅m

expand_moreCylinder head screws

expand_moreKia diesel straight-4 1.5 Liters D4FA 109 HP


First stage	36.14 lbf⋅ft36.14 lbf⋅ft49 N⋅m
Second stage	90°90°90°
Third stage	120°120°120°

expand_moreKia diesel straight-4 1.5 Liters D4FA 87 HP at 4000 RPM, 235 N⋅m at 2000 RPM


First stage	36.14 lbf⋅ft36.14 lbf⋅ft49 N⋅m
Second stage	90°90°90°
Third stage	120°120°120°

expand_moreKia gasoline straight-4 1.4 Liters G4EE 95 HP at 6000 RPM, 125 N⋅m at 4700 RPM

Figure 1. Cylinder head, Cylinder head screws, Kia gasoline straight-4 1.4 Liters G4EE 95 HP at 6000 RPM, 125 N⋅m at 4700 RPM.


First stage	25.08 lbf⋅ft25.08 lbf⋅ft34 N⋅m
See figure 1.
Second stage	90°90°90°
Third stage	Loosen all screws
Fourth stage	25.08 lbf⋅ft25.08 lbf⋅ft34 N⋅m
Fifth stage	90°90°90°


Valve cover	5.9–7.38 lbf⋅ft5.9–7.38 lbf⋅ft8–10 N⋅m
Seals must be replaced.

expand_moreEngine block

expand_moreConnecting rod bearing

expand_moreKia diesel straight-4 1.5 Liters D4FA 109 HP


First stage	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m
Second stage	90°90°90°


Kia gasoline straight-4 1.6 Liters G4ED 110 HP at 6000 RPM	23.6 lbf⋅ft23.6 lbf⋅ft32 N⋅m

expand_moreKia diesel straight-4 1.5 Liters D4FA 87 HP at 4000 RPM, 235 N⋅m at 2000 RPM


First stage	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m
Second stage	90°90°90°


Kia gasoline straight-4 1.4 Liters G4EE 95 HP at 6000 RPM, 125 N⋅m at 4700 RPM	22.13–25.81 lbf⋅ft22.13–25.81 lbf⋅ft30–35 N⋅m

expand_moreCrankshaft central screws


Kia diesel straight-4 1.5 Liters D4FA 109 HP	169.64–184.39 lbf⋅ft169.64–184.39 lbf⋅ft230–250 N⋅m
Kia gasoline straight-4 1.6 Liters G4ED 110 HP at 6000 RPM	103.26–110.63 lbf⋅ft103.26–110.63 lbf⋅ft140–150 N⋅m
Kia diesel straight-4 1.5 Liters D4FA 87 HP at 4000 RPM, 235 N⋅m at 2000 RPM	169.64–184.39 lbf⋅ft169.64–184.39 lbf⋅ft230–250 N⋅m
Kia gasoline straight-4 1.4 Liters G4EE 95 HP at 6000 RPM, 125 N⋅m at 4700 RPM	103.26–110.63 lbf⋅ft103.26–110.63 lbf⋅ft140–150 N⋅m


Crankshaft pulley	169.64–184.39 lbf⋅ft169.64–184.39 lbf⋅ft230–250 N⋅m

expand_moreFlywheel


Kia diesel straight-4 1.5 Liters D4FA 109 HP	51.63–59 lbf⋅ft51.63–59 lbf⋅ft70–80 N⋅m
Kia gasoline straight-4 1.6 Liters G4ED 110 HP at 6000 RPM	88.51–95.88 lbf⋅ft88.51–95.88 lbf⋅ft120–130 N⋅m
Kia diesel straight-4 1.5 Liters D4FA 87 HP at 4000 RPM, 235 N⋅m at 2000 RPM	51.63–59 lbf⋅ft51.63–59 lbf⋅ft70–80 N⋅m
Kia gasoline straight-4 1.4 Liters G4EE 95 HP at 6000 RPM, 125 N⋅m at 4700 RPM	88.51–95.88 lbf⋅ft88.51–95.88 lbf⋅ft120–130 N⋅m

expand_moreMain bearing

expand_moreKia diesel straight-4 1.5 Liters D4FA 109 HP

expand_moreLong screws


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Second stage	90°90°90°


Short screws	23.6–26.55 lbf⋅ft23.6–26.55 lbf⋅ft32–36 N⋅m


Kia gasoline straight-4 1.6 Liters G4ED 110 HP at 6000 RPM	40.57–44.25 lbf⋅ft40.57–44.25 lbf⋅ft55–60 N⋅m

expand_moreKia diesel straight-4 1.5 Liters D4FA 87 HP at 4000 RPM, 235 N⋅m at 2000 RPM

expand_moreLong screws


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Second stage	90°90°90°


Short screws	23.6–26.55 lbf⋅ft23.6–26.55 lbf⋅ft32–36 N⋅m


Kia gasoline straight-4 1.4 Liters G4EE 95 HP at 6000 RPM, 125 N⋅m at 4700 RPM	40.57–44.25 lbf⋅ft40.57–44.25 lbf⋅ft55–60 N⋅m

expand_moreEngine control


Camshaft drive belt deflection pulley	33.19–40.57 lbf⋅ft33.19–40.57 lbf⋅ft45–55 N⋅m
Camshaft timing chain guide rail	7.38–8.85 lbf⋅ft7.38–8.85 lbf⋅ft10–12 N⋅m
Camshaft timing chain slip rail	7.38–10.33 lbf⋅ft7.38–10.33 lbf⋅ft10–14 N⋅m
Camshaft timing chain tensioner	7.38–8.85 lbf⋅ft7.38–8.85 lbf⋅ft10–12 N⋅m

expand_moreCamshaft timing gear


Kia diesel straight-4 1.5 Liters D4FA 109 HP	51.63–54.58 lbf⋅ft51.63–54.58 lbf⋅ft70–74 N⋅m
Kia gasoline straight-4 1.6 Liters G4ED 110 HP at 6000 RPM	59–73.76 lbf⋅ft59–73.76 lbf⋅ft80–100 N⋅m
Kia diesel straight-4 1.5 Liters D4FA 87 HP at 4000 RPM, 235 N⋅m at 2000 RPM	51.63–54.58 lbf⋅ft51.63–54.58 lbf⋅ft70–74 N⋅m
Kia gasoline straight-4 1.4 Liters G4EE 95 HP at 6000 RPM, 125 N⋅m at 4700 RPM	59–73.76 lbf⋅ft59–73.76 lbf⋅ft80–100 N⋅m


Control drive chain guide rail	7.38–8.85 lbf⋅ft7.38–8.85 lbf⋅ft10–12 N⋅m
Control drive chain tensioner	7.38–8.85 lbf⋅ft7.38–8.85 lbf⋅ft10–12 N⋅m
Drive belt tensioner device	14.75–22.13 lbf⋅ft14.75–22.13 lbf⋅ft20–30 N⋅m

expand_moreEngine lubrication


Oil drain plug	29.5–33.19 lbf⋅ft29.5–33.19 lbf⋅ft40–45 N⋅m

expand_moreOil filter housing


Kia diesel straight-4 1.5 Liters D4FA 109 HP	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Kia gasoline straight-4 1.6 Liters G4ED 110 HP at 6000 RPM	8.85–11.8 lbf⋅ft8.85–11.8 lbf⋅ft12–16 N⋅m
Kia diesel straight-4 1.5 Liters D4FA 87 HP at 4000 RPM, 235 N⋅m at 2000 RPM	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Kia gasoline straight-4 1.4 Liters G4EE 95 HP at 6000 RPM, 125 N⋅m at 4700 RPM	8.85–11.8 lbf⋅ft8.85–11.8 lbf⋅ft12–16 N⋅m


Oil sump	7.38–8.85 lbf⋅ft7.38–8.85 lbf⋅ft10–12 N⋅m

expand_moreEngine management


Camshaft sensor	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Crankshaft sensor	4.43–7.38 lbf⋅ft4.43–7.38 lbf⋅ft6–10 N⋅m
Glow plugs	11.06–14.75 lbf⋅ft11.06–14.75 lbf⋅ft15–20 N⋅m
Knock sensor	14.75–18.44 lbf⋅ft14.75–18.44 lbf⋅ft20–25 N⋅m
Lambda sensor	29.5–44.25 lbf⋅ft29.5–44.25 lbf⋅ft40–60 N⋅m

expand_moreEngine mounting

expand_moreEngine bracket


Kia diesel straight-4 1.5 Liters D4FA 109 HP	33.19–40.57 lbf⋅ft33.19–40.57 lbf⋅ft45–55 N⋅m
Kia diesel straight-4 1.5 Liters D4FA 87 HP at 4000 RPM, 235 N⋅m at 2000 RPM	33.19–40.57 lbf⋅ft33.19–40.57 lbf⋅ft45–55 N⋅m

expand_moreKia gasoline straight-4 1.4 Liters G4EE 95 HP at 6000 RPM, 125 N⋅m at 4700 RPM


Nuts on chassis	51.63–66.38 lbf⋅ft51.63–66.38 lbf⋅ft70–90 N⋅m
Nuts on the engine block	36.88–47.94 lbf⋅ft36.88–47.94 lbf⋅ft50–65 N⋅m
Screws on the engine block	36.88–47.94 lbf⋅ft36.88–47.94 lbf⋅ft50–65 N⋅m

expand_moreEngine mounting


Nuts on chassis	47.2–61.96 lbf⋅ft47.2–61.96 lbf⋅ft64–84 N⋅m
Nuts on engine bracket	36.88–47.94 lbf⋅ft36.88–47.94 lbf⋅ft50–65 N⋅m
Screws on engine bracket	36.88–47.94 lbf⋅ft36.88–47.94 lbf⋅ft50–65 N⋅m

expand_moreSubframe


Collar nuts	118.01–132.76 lbf⋅ft118.01–132.76 lbf⋅ft160–180 N⋅m
Screws	29.5–40.57 lbf⋅ft29.5–40.57 lbf⋅ft40–55 N⋅m

expand_moreTorque arm

expand_moreOnto torque support bracket


Front	36.88–47.94 lbf⋅ft36.88–47.94 lbf⋅ft50–65 N⋅m
Rear	36.88–47.94 lbf⋅ft36.88–47.94 lbf⋅ft50–65 N⋅m

expand_moreExhaust system

expand_moreExhaust manifold


Kia diesel straight-4 1.5 Liters D4FA 109 HP	22.13–25.81 lbf⋅ft22.13–25.81 lbf⋅ft30–35 N⋅m
Kia gasoline straight-4 1.6 Liters G4ED 110 HP at 6000 RPM	22.13–25.81 lbf⋅ft22.13–25.81 lbf⋅ft30–35 N⋅m
Kia diesel straight-4 1.5 Liters D4FA 87 HP at 4000 RPM, 235 N⋅m at 2000 RPM	22.13–25.81 lbf⋅ft22.13–25.81 lbf⋅ft30–35 N⋅m
Kia gasoline straight-4 1.4 Liters G4EE 95 HP at 6000 RPM, 125 N⋅m at 4700 RPM	13.28–18.44 lbf⋅ft13.28–18.44 lbf⋅ft18–25 N⋅m

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2009 Kia Rio Hatchback user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Kia warranty policy for your region. In some regions DIY service may invalidate your warranty.

Maintenance Items

Engine Fastener Tightening Specifications
Front Suspension Fastener Tightening Specifications
Rear Suspension Fastener Tightening Specifications
Transmission Fastener Tightening Specifications

Service Intervals

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Kia Rio Hatchback service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2009 Kia Rio Hatchback you're not only saving money, but also also improving your technical skills and learning something new.

2009 Kia Rio Hatchback generations

In 2009 Kia offered 2 generations of the Rio Hatchback. Engine fastener tightening specifications may vary in different generations. Be sure that you are looking at the rigt modification.

2009 Kia Rio Hatchback Second generation Engine Fastener Tightening Specifications

Table of Contents

Conquer your fears and never give up!

2009 Kia Rio Hatchback generations

Second generation facelift

Kia Rio Hatchback Second generation model years

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