2002 Kia Carens engine fastener tightening specifications

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Condition	Value

expand_moreAir intake system


Intake manifold	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAuxiliary assemblies


Air-conditioning compressor	29.5–36.88 lbf⋅ft29.5–36.88 lbf⋅ft40–50 N⋅m

expand_moreAlternator


Top	14.75–36.88 lbf⋅ft14.75–36.88 lbf⋅ft20–50 N⋅m
Bottom	29.5–36.88 lbf⋅ft29.5–36.88 lbf⋅ft40–50 N⋅m

expand_morePower steering pump bracket


On the engine block	29.5–36.88 lbf⋅ft29.5–36.88 lbf⋅ft40–50 N⋅m


Servo pump pulley	26.55–39.83 lbf⋅ft26.55–39.83 lbf⋅ft36–54 N⋅m

expand_moreCooling system


Coolant pump pulley	7.38–8.85 lbf⋅ft7.38–8.85 lbf⋅ft10–12 N⋅m

expand_moreCylinder head


Camshaft bearing	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m
See figure 1.

expand_moreCylinder head screws

Figure 2. Cylinder head, Cylinder head screws.


First stage	36.14 lbf⋅ft36.14 lbf⋅ft49 N⋅m
Screws must be replaced. See figure 2.
Second stage	slacken
Third stage	28.76 lbf⋅ft28.76 lbf⋅ft39 N⋅m
Fourth stage	90°90°90°
Fifth stage	90°90°90°


Valve cover	5.9–8.85 lbf⋅ft5.9–8.85 lbf⋅ft8–12 N⋅m

expand_moreEngine block


Connecting rod bearing	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Crankshaft central screws	118.01–125.39 lbf⋅ft118.01–125.39 lbf⋅ft160–170 N⋅m
Crankshaft pulley	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Flywheel	73.76 lbf⋅ft73.76 lbf⋅ft100 N⋅m
Screws must be replaced. Tighten new screws crosswise.

expand_moreMain bearing


First stage	28.76 lbf⋅ft28.76 lbf⋅ft39 N⋅m
See figure 3.
Second stage	slacken
Third stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Fourth stage	90°90°90°
Fifth stage	60°60°60°

expand_moreEngine control


Inlet camshaft wheel	36.88–44.25 lbf⋅ft36.88–44.25 lbf⋅ft50–60 N⋅m
Outlet camshaft wheel	36.88–44.25 lbf⋅ft36.88–44.25 lbf⋅ft50–60 N⋅m
Toothed belt guard	5.9–7.38 lbf⋅ft5.9–7.38 lbf⋅ft8–10 N⋅m
Toothed belt tensioning roller	29.5–36.88 lbf⋅ft29.5–36.88 lbf⋅ft40–50 N⋅m

expand_moreEngine lubrication


Oil drain plug	22.13–29.5 lbf⋅ft22.13–29.5 lbf⋅ft30–40 N⋅m
Oil pump	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreOil sump


At the gearbox	29.5–36.88 lbf⋅ft29.5–36.88 lbf⋅ft40–50 N⋅m
On the engine block	5.9–7.38 lbf⋅ft5.9–7.38 lbf⋅ft8–10 N⋅m

expand_moreEngine management


Lambda sensor	22.13–36.88 lbf⋅ft22.13–36.88 lbf⋅ft30–50 N⋅m

expand_moreEngine mounting

expand_moreEngine bracket


Nuts	51.63–66.38 lbf⋅ft51.63–66.38 lbf⋅ft70–90 N⋅m
Screws	47.2–66.38 lbf⋅ft47.2–66.38 lbf⋅ft64–90 N⋅m

expand_moreEngine mounting


On chassis	29.5–36.88 lbf⋅ft29.5–36.88 lbf⋅ft40–50 N⋅m
On engine bracket	55.32–77.44 lbf⋅ft55.32–77.44 lbf⋅ft75–105 N⋅m

expand_moreExhaust system


Catalytic converter	29.5–36.88 lbf⋅ft29.5–36.88 lbf⋅ft40–50 N⋅m
Exhaust manifold	29.5–33.19 lbf⋅ft29.5–33.19 lbf⋅ft40–45 N⋅m

expand_moreFuel supply


Fuel filter bracket	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m

expand_moreIgnition system


Spark plugs	11.06–14.75 lbf⋅ft11.06–14.75 lbf⋅ft15–20 N⋅m

expand_moreStart system


Starter	29.5–36.88 lbf⋅ft29.5–36.88 lbf⋅ft40–50 N⋅m

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2002 Kia Carens user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Kia warranty policy for your region. In some regions DIY service may invalidate your warranty.

Maintenance Items

Engine Fastener Tightening Specifications
Front Suspension Fastener Tightening Specifications
Rear Suspension Fastener Tightening Specifications
Transmission Fastener Tightening Specifications

Service Intervals

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Kia Carens service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2002 Kia Carens you're not only saving money, but also also improving your technical skills and learning something new.

2002 Kia Carens generations

In 2002 Kia offered 2 generations of the Carens. Engine fastener tightening specifications may vary in different generations. Be sure that you are looking at the rigt modification.

2002 Kia Carens First generation Engine Fastener Tightening Specifications

Table of Contents

Conquer your fears and never give up!

2002 Kia Carens generations

First generation facelift

Kia Carens First generation model years

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