2009 Hyundai Tucson engine fastener tightening specifications

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Condition	Value

expand_moreAir intake system

expand_moreInduction-pipe flap control unit


At the exhaust manifold	7.38–8.85 lbf⋅ft7.38–8.85 lbf⋅ft10–12 N⋅m


Intake manifold	14.75–18.44 lbf⋅ft14.75–18.44 lbf⋅ft20–25 N⋅m
Nuts must be replaced.
Intake manifold support	14.75–18.44 lbf⋅ft14.75–18.44 lbf⋅ft20–25 N⋅m

expand_moreAuxiliary assemblies

expand_moreAir-conditioning compressor


All other modifications	14.75–22.13 lbf⋅ft14.75–22.13 lbf⋅ft20–30 N⋅m

expand_moreAir-conditioning compressor bracket


All other modifications	14.75–18.44 lbf⋅ft14.75–18.44 lbf⋅ft20–25 N⋅m

expand_moreAir-conditioning compressor pressure line


All other modifications	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m

expand_moreAlternator


All other modifications	36.88–47.94 lbf⋅ft36.88–47.94 lbf⋅ft50–65 N⋅m

expand_moreAuxiliary drive belt deflection pulley


All other modifications	40.57–47.94 lbf⋅ft40.57–47.94 lbf⋅ft55–65 N⋅m


Auxiliary drive belt tensioner	40.57–47.94 lbf⋅ft40.57–47.94 lbf⋅ft55–65 N⋅m

expand_moreAuxiliary drive belt tensioner


All other modifications	33.19–40.57 lbf⋅ft33.19–40.57 lbf⋅ft45–55 N⋅m

expand_moreGenerator bracket


2.0 CVVT 4WD with gasoline straight-4 2.0 L 164 HP engine (2009.8–)	29.5–33.19 lbf⋅ft29.5–33.19 lbf⋅ft40–45 N⋅m

expand_moreAll other modifications


Top	14.75–22.13 lbf⋅ft14.75–22.13 lbf⋅ft20–30 N⋅m
Bottom	33.19–40.57 lbf⋅ft33.19–40.57 lbf⋅ft45–55 N⋅m


Servo steering pump	14.75–18.44 lbf⋅ft14.75–18.44 lbf⋅ft20–25 N⋅m

expand_moreVacuum pump


All other modifications	5.9–8.85 lbf⋅ft5.9–8.85 lbf⋅ft8–12 N⋅m

expand_moreCarburetion

expand_moreFuel-distributing pipe


All other modifications	14.75–22.13 lbf⋅ft14.75–22.13 lbf⋅ft20–30 N⋅m


High-pressure line	19.18–23.6 lbf⋅ft19.18–23.6 lbf⋅ft26–32 N⋅m
Replace fuel line.

expand_moreHigh-pressure pump


All other modifications	18.44–22.13 lbf⋅ft18.44–22.13 lbf⋅ft25–30 N⋅m

expand_moreHigh-pressure pump pulley


All other modifications	59–66.38 lbf⋅ft59–66.38 lbf⋅ft80–90 N⋅m


Injection hoses	17.7–20.65 lbf⋅ft17.7–20.65 lbf⋅ft24–28 N⋅m
Injection lines must be replaced.
Injection nozzle (injector)	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreInjection pump


All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreCharging

expand_moreTurbo charger


All other modifications	36.88–51.63 lbf⋅ft36.88–51.63 lbf⋅ft50–70 N⋅m
Sealing rings must be replaced.

expand_moreTurbocharger oil feed line


At the cylinder head	14.75–18.44 lbf⋅ft14.75–18.44 lbf⋅ft20–25 N⋅m
Sealing rings must be replaced.
At the turbocharger	7.38–8.85 lbf⋅ft7.38–8.85 lbf⋅ft10–12 N⋅m
Seals must be replaced.

expand_moreTurbocharger oil return line


At the turbocharger	7.38–8.85 lbf⋅ft7.38–8.85 lbf⋅ft10–12 N⋅m
Sealing rings must be replaced.
On the engine block	14.75–18.44 lbf⋅ft14.75–18.44 lbf⋅ft20–25 N⋅m
Sealing rings must be replaced.

expand_moreCooling system

expand_moreCoolant pump


All other modifications	14.75–18.44 lbf⋅ft14.75–18.44 lbf⋅ft20–25 N⋅m
Sealing rings must be replaced.

expand_moreCoolant pump pulley


All other modifications	5.9–7.38 lbf⋅ft5.9–7.38 lbf⋅ft8–10 N⋅m


Radiator mounting	5.9–7.38 lbf⋅ft5.9–7.38 lbf⋅ft8–10 N⋅m

expand_moreCylinder head

expand_moreCamshaft bearing

expand_more2.0 CVVT 4WD with gasoline straight-4 2.0 L 164 HP engine (2009.8–)

expand_moreM6


First stage	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
Second stage	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m

expand_moreM8


First stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Second stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m


All other modifications	8.85 lbf⋅ft8.85 lbf⋅ft12 N⋅m

expand_moreCylinder head screws

expand_moreAll other modifications

Figure 1. Cylinder head, Cylinder head screws, All other modifications.


First stage	23.6–26.55 lbf⋅ft23.6–26.55 lbf⋅ft32–36 N⋅m
Screws must be replaced. See figure 1.
Second stage	90°90°90°
Third stage	90°90°90°

expand_moreValve cover


All other modifications	5.9–7.38 lbf⋅ft5.9–7.38 lbf⋅ft8–10 N⋅m
Tighten in a number of passes starting in a spiral fashion from the inside outward.

expand_moreEngine block

expand_moreConnecting rod bearing

expand_more2.0 CVVT 4WD with gasoline straight-4 2.0 L 164 HP engine (2009.8–)


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Screws must be replaced.
Second stage	90°90°90°

expand_moreAll other modifications


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Second stage	90°90°90°

expand_moreCrankshaft central screws


All other modifications	125.39–132.76 lbf⋅ft125.39–132.76 lbf⋅ft170–180 N⋅m


Crankshaft pulley	147.51–154.89 lbf⋅ft147.51–154.89 lbf⋅ft200–210 N⋅m

expand_moreDrive plate


All other modifications	88.51–95.88 lbf⋅ft88.51–95.88 lbf⋅ft120–130 N⋅m
Screws must be replaced. Tighten new screws crosswise.

expand_moreFlywheel


All other modifications	88.51–95.88 lbf⋅ft88.51–95.88 lbf⋅ft120–130 N⋅m
Screws must be replaced. Tighten new screws crosswise.

expand_moreMain bearing

expand_more2.0 CVVT 4WD with gasoline straight-4 2.0 L 164 HP engine (2009.8–)

Figure 2. Engine block, Main bearing, 2.0 CVVT 4WD with gasoline straight-4 2.0 L 164 HP engine (2009.8–).


First stage	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m
Screws must be replaced. See figure 2.
Second stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Third stage	120°120°120°

expand_moreAll other modifications


First stage	36.14 lbf⋅ft36.14 lbf⋅ft49 N⋅m
Second stage	120°120°120°

expand_moreEngine control


Balance shaft timing chain guide rail	7.38–8.85 lbf⋅ft7.38–8.85 lbf⋅ft10–12 N⋅m
Balance shaft timing chain tension rail	7.38–8.85 lbf⋅ft7.38–8.85 lbf⋅ft10–12 N⋅m
Camshaft timing chain guide rail	7.38–8.85 lbf⋅ft7.38–8.85 lbf⋅ft10–12 N⋅m
Camshaft timing chain slip rail	7.38–10.33 lbf⋅ft7.38–10.33 lbf⋅ft10–14 N⋅m
Camshaft timing chain tensioner	7.38–8.85 lbf⋅ft7.38–8.85 lbf⋅ft10–12 N⋅m

expand_moreCamshaft timing chain tensioning rail


All other modifications	7.38–8.85 lbf⋅ft7.38–8.85 lbf⋅ft10–12 N⋅m


Chain tensioner	7.38–8.85 lbf⋅ft7.38–8.85 lbf⋅ft10–12 N⋅m

expand_moreControl drive chain guide rail


All other modifications	7.38–8.85 lbf⋅ft7.38–8.85 lbf⋅ft10–12 N⋅m


Control drive chain tensioner	7.38–8.85 lbf⋅ft7.38–8.85 lbf⋅ft10–12 N⋅m
Drive chain balance shaft tensioner	7.38–8.85 lbf⋅ft7.38–8.85 lbf⋅ft10–12 N⋅m

expand_moreInlet camshaft wheel


All other modifications	40.57–47.94 lbf⋅ft40.57–47.94 lbf⋅ft55–65 N⋅m

expand_moreOutlet camshaft wheel


2.0 CVVT 4WD with gasoline straight-4 2.0 L 164 HP engine (2009.8–)	40.57–47.94 lbf⋅ft40.57–47.94 lbf⋅ft55–65 N⋅m
All other modifications	11.06–14.75 lbf⋅ft11.06–14.75 lbf⋅ft15–20 N⋅m


Tension rail bearing screws	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreTiming case cover


M6	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
M8	14.75–18.44 lbf⋅ft14.75–18.44 lbf⋅ft20–25 N⋅m
M10	29.5–33.19 lbf⋅ft29.5–33.19 lbf⋅ft40–45 N⋅m

expand_moreEngine lubrication

expand_moreOil cooler


2.0 CVVT 4WD with gasoline straight-4 2.0 L 164 HP engine (2009.8–)	33.19–40.57 lbf⋅ft33.19–40.57 lbf⋅ft45–55 N⋅m
Lubricate the sealing ring.
All other modifications	7.38–8.85 lbf⋅ft7.38–8.85 lbf⋅ft10–12 N⋅m
Sealing rings must be replaced.


Oil drain plug	25.08–32.45 lbf⋅ft25.08–32.45 lbf⋅ft34–44 N⋅m

expand_moreOil filter


All other modifications	8.85–11.8 lbf⋅ft8.85–11.8 lbf⋅ft12–16 N⋅m
Lubricate the sealing ring.

expand_moreOil filter housing


Oil filter cover	23.6–28.03 lbf⋅ft23.6–28.03 lbf⋅ft32–38 N⋅m
Oil filter drain plug	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
On the engine block	14.75–22.13 lbf⋅ft14.75–22.13 lbf⋅ft20–30 N⋅m


Oil pressure sensor	7.38–8.85 lbf⋅ft7.38–8.85 lbf⋅ft10–12 N⋅m

expand_moreOil pump

expand_more2.0 CVVT 4WD with gasoline straight-4 2.0 L 164 HP engine (2009.8–)


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Second stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m


All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreOil sump

expand_moreAll other modifications


M6	7.38–8.85 lbf⋅ft7.38–8.85 lbf⋅ft10–12 N⋅m
M9	22.13–25.08 lbf⋅ft22.13–25.08 lbf⋅ft30–34 N⋅m

expand_moreEngine management

expand_moreCamshaft sensor


All other modifications	5.9–8.85 lbf⋅ft5.9–8.85 lbf⋅ft8–12 N⋅m

expand_moreCrankshaft sensor


2.0 CVVT 4WD with gasoline straight-4 2.0 L 164 HP engine (2009.8–)	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Lubricate the sealing ring.
All other modifications	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m


Glow plugs	11.06–14.75 lbf⋅ft11.06–14.75 lbf⋅ft15–20 N⋅m
Knock sensor	14.75–16.23 lbf⋅ft14.75–16.23 lbf⋅ft20–22 N⋅m

expand_moreLambda sensor


All other modifications	29.5–36.88 lbf⋅ft29.5–36.88 lbf⋅ft40–50 N⋅m

expand_moreEngine mounting

expand_moreEngine bracket


2.0 CVVT 4WD with gasoline straight-4 2.0 L 164 HP engine (2009.8–)	59–73.76 lbf⋅ft59–73.76 lbf⋅ft80–100 N⋅m
All other modifications	33.19–40.57 lbf⋅ft33.19–40.57 lbf⋅ft45–55 N⋅m

expand_moreEngine mounting


Nuts on chassis	47.2–61.96 lbf⋅ft47.2–61.96 lbf⋅ft64–84 N⋅m
Nuts on engine bracket	36.88–47.94 lbf⋅ft36.88–47.94 lbf⋅ft50–65 N⋅m
Screws on engine bracket	36.88–47.94 lbf⋅ft36.88–47.94 lbf⋅ft50–65 N⋅m

expand_moreSubframe


All other modifications	132.76–147.51 lbf⋅ft132.76–147.51 lbf⋅ft180–200 N⋅m

expand_moreTorque arm


At the gearbox	81.13–95.88 lbf⋅ft81.13–95.88 lbf⋅ft110–130 N⋅m
At the subframe	36.88–47.94 lbf⋅ft36.88–47.94 lbf⋅ft50–65 N⋅m

expand_moreExhaust system


Catalytic converter	29.5–44.25 lbf⋅ft29.5–44.25 lbf⋅ft40–60 N⋅m
Nuts must be replaced.

expand_moreDiesel particulate filter


At the turbocharger	36.88–51.63 lbf⋅ft36.88–51.63 lbf⋅ft50–70 N⋅m
Sealing rings must be replaced.

expand_moreExhaust manifold

expand_more2.0 CVVT 4WD with gasoline straight-4 2.0 L 164 HP engine (2009.8–)


At the cylinder head	36.88–40.57 lbf⋅ft36.88–40.57 lbf⋅ft50–55 N⋅m

expand_moreStrut


M8	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
M10	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m


All other modifications	29.5–33.19 lbf⋅ft29.5–33.19 lbf⋅ft40–45 N⋅m
Nuts must be replaced.


Exhaust manifold heat shield(s)	7.38–8.85 lbf⋅ft7.38–8.85 lbf⋅ft10–12 N⋅m

expand_moreExhaust pipe


All other modifications	18.44–25.81 lbf⋅ft18.44–25.81 lbf⋅ft25–35 N⋅m
Nuts must be replaced.


Particle filter bracket	33.19–40.57 lbf⋅ft33.19–40.57 lbf⋅ft45–55 N⋅m
Particulate filter heat protection plate	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreFuel supply


Fuel pump	2.21–4.43 lbf⋅ft2.21–4.43 lbf⋅ft3–6 N⋅m

expand_moreIgnition system

expand_moreSpark plugs


All other modifications	11.06–18.44 lbf⋅ft11.06–18.44 lbf⋅ft15–25 N⋅m

expand_moreStart system

expand_moreStarter


All other modifications	36.88–47.94 lbf⋅ft36.88–47.94 lbf⋅ft50–65 N⋅m

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2009 Hyundai Tucson user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Hyundai warranty policy for your region. In some regions DIY service may invalidate your warranty.

Maintenance Items

Chassis and Body Fastener Tightening Specifications
Engine Fastener Tightening Specifications
Front Suspension Fastener Tightening Specifications
Rear Suspension Fastener Tightening Specifications
Transmission Fastener Tightening Specifications

Service Intervals

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Hyundai Tucson service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2009 Hyundai Tucson you're not only saving money, but also also improving your technical skills and learning something new.

2009 Hyundai Tucson generations

In 2009 Hyundai offered 2 generations of the Tucson. Engine fastener tightening specifications may vary in different generations. Be sure that you are looking at the rigt modification.

2009 Hyundai Tucson Second generation Engine Fastener Tightening Specifications

Table of Contents

Conquer your fears and never give up!

2009 Hyundai Tucson generations

First generation

Hyundai Tucson Second generation model years

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