2005 Hyundai Terracan engine fastener tightening specifications

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Condition	Value

expand_moreAir intake system

expand_moreIntake manifold


Hyundai gasoline V6 3.5 Liters G6CU 192 HP	8.85–11.06 lbf⋅ft8.85–11.06 lbf⋅ft12–15 N⋅m
All other modifications	13.28–17.7 lbf⋅ft13.28–17.7 lbf⋅ft18–24 N⋅m

expand_moreAuxiliary assemblies


Alternator	14.75–22.13 lbf⋅ft14.75–22.13 lbf⋅ft20–30 N⋅m
Auxiliary drive belt tensioner	13.28–20.65 lbf⋅ft13.28–20.65 lbf⋅ft18–28 N⋅m
Auxiliary drive belt tensioner	13.28–20.65 lbf⋅ft13.28–20.65 lbf⋅ft18–28 N⋅m
Generator bracket	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Hydraulic line(s) at servo-steering pump	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m
Power steering pump bracket	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreServo steering pump


Hyundai diesel straight-4 2.9 Liters J3 148 HP	22.13–29.5 lbf⋅ft22.13–29.5 lbf⋅ft30–40 N⋅m
Hyundai diesel straight-4 2.9 Liters J3 161 HP	22.13–29.5 lbf⋅ft22.13–29.5 lbf⋅ft30–40 N⋅m
All other modifications	18.44–25.81 lbf⋅ft18.44–25.81 lbf⋅ft25–35 N⋅m


Tensioning device for air-conditioning compressor auxiliary drive belt	29.5–36.88 lbf⋅ft29.5–36.88 lbf⋅ft40–50 N⋅m

expand_moreCarburetion


Exhaust gas return valve	14.01 lbf⋅ft14.01 lbf⋅ft19 N⋅m
Exhaust recirculation pipe	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Fuel-distributing pipe	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
High-pressure pump pulley	47.2 lbf⋅ft47.2 lbf⋅ft64 N⋅m

expand_moreInjection hoses


Hyundai diesel straight-4 2.9 Liters J3 148 HP	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Hyundai diesel straight-4 2.9 Liters J3 161 HP	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreInjection nozzle (injector)


Hyundai diesel straight-4 2.9 Liters J3 148 HP	14.01 lbf⋅ft14.01 lbf⋅ft19 N⋅m
Hyundai diesel straight-4 2.9 Liters J3 161 HP	14.01 lbf⋅ft14.01 lbf⋅ft19 N⋅m

expand_moreAll other modifications


At the cylinder head	36.88–44.25 lbf⋅ft36.88–44.25 lbf⋅ft50–60 N⋅m
Return line	22.13–29.5 lbf⋅ft22.13–29.5 lbf⋅ft30–40 N⋅m

expand_moreInjection pump

expand_moreHyundai diesel straight-4 2.9 Liters J3 148 HP


On the engine block	25.08–29.5 lbf⋅ft25.08–29.5 lbf⋅ft34–40 N⋅m
Otherwise	16.23–19.18 lbf⋅ft16.23–19.18 lbf⋅ft22–26 N⋅m

expand_moreHyundai diesel straight-4 2.9 Liters J3 161 HP


On the engine block	25.08–29.5 lbf⋅ft25.08–29.5 lbf⋅ft34–40 N⋅m
Otherwise	16.23–19.18 lbf⋅ft16.23–19.18 lbf⋅ft22–26 N⋅m

expand_moreAll other modifications


Retaining clamp	14.75–22.13 lbf⋅ft14.75–22.13 lbf⋅ft20–30 N⋅m
Retaining clamp on the engine block	13.28–18.44 lbf⋅ft13.28–18.44 lbf⋅ft18–25 N⋅m
Otherwise	11.06–14.75 lbf⋅ft11.06–14.75 lbf⋅ft15–20 N⋅m


Injection pump pulley	59–66.38 lbf⋅ft59–66.38 lbf⋅ft80–90 N⋅m

expand_moreCharging


Turbo charger	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Turbocharger oil return line	5.9–7.38 lbf⋅ft5.9–7.38 lbf⋅ft8–10 N⋅m

expand_moreCooling system

expand_moreCoolant pump


All Hyundai gasoline V6 3.5 Liters G6CU engines	11.06–14.75 lbf⋅ft11.06–14.75 lbf⋅ft15–20 N⋅m
All other modifications	8.85–11.06 lbf⋅ft8.85–11.06 lbf⋅ft12–15 N⋅m

expand_moreCoolant pump pulley


Hyundai diesel straight-4 2.9 Liters J3 148 HP	13.28–20.65 lbf⋅ft13.28–20.65 lbf⋅ft18–28 N⋅m
Hyundai diesel straight-4 2.9 Liters J3 161 HP	13.28–20.65 lbf⋅ft13.28–20.65 lbf⋅ft18–28 N⋅m
All other modifications	7.38–8.85 lbf⋅ft7.38–8.85 lbf⋅ft10–12 N⋅m


Viscous fan clutch	7.38–8.85 lbf⋅ft7.38–8.85 lbf⋅ft10–12 N⋅m

expand_moreCylinder head

expand_moreCamshaft bearing


Hyundai diesel straight-4 2.9 Liters J3 148 HP	13.28–19.18 lbf⋅ft13.28–19.18 lbf⋅ft18–26 N⋅m
Helically from the inside out
Hyundai diesel straight-4 2.9 Liters J3 161 HP	13.28–19.18 lbf⋅ft13.28–19.18 lbf⋅ft18–26 N⋅m
Helically from the inside out
Hyundai gasoline V6 3.5 Liters G6CU 192 HP	7.38–8.85 lbf⋅ft7.38–8.85 lbf⋅ft10–12 N⋅m
Hyundai gasoline V6 3.5 Liters G6CU 197 HP	7.38–8.85 lbf⋅ft7.38–8.85 lbf⋅ft10–12 N⋅m
All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreCylinder head screws

expand_moreHyundai diesel straight-4 2.9 Liters J3 148 HP

Figure 1. Cylinder head, Cylinder head screws, Hyundai diesel straight-4 2.9 Liters J3 148 HP.


First stage	25.08 lbf⋅ft25.08 lbf⋅ft34 N⋅m
Heed bolt length. See figure 1.

expand_moreLong screws


Second stage	45°45°45°
Third stage	70°70°70°

expand_moreShort screws


Second stage	40°40°40°
Third stage	45°45°45°

expand_moreHyundai diesel straight-4 2.9 Liters J3 161 HP


First stage	25.08 lbf⋅ft25.08 lbf⋅ft34 N⋅m
Heed bolt length. See figure 1.

expand_moreLong screws


Second stage	45°45°45°
Third stage	70°70°70°

expand_moreShort screws


Second stage	40°40°40°
Third stage	45°45°45°

Figure 2. Cylinder head, Cylinder head screws.


Hyundai gasoline V6 3.5 Liters G6CU 192 HP	81.13–88.51 lbf⋅ft81.13–88.51 lbf⋅ft110–120 N⋅m
Tighten bolts uniformly in several passes. See figure 2.

Hyundai gasoline V6 3.5 Liters G6CU 197 HP	81.13–88.51 lbf⋅ft81.13–88.51 lbf⋅ft110–120 N⋅m
Tighten bolts uniformly in several passes. See figure 2.
Figure 3. Cylinder head, Cylinder head screws.
All other modifications	81.13–88.51 lbf⋅ft81.13–88.51 lbf⋅ft110–120 N⋅m
Tighten bolts uniformly in several passes. See figure 3.

expand_moreCylinder head screws shank length (maximum)


Long screws	5.2 in5.2 in132 mm
Short screws	3.66 in3.66 in93 mm


Rocker bridge	13.28–19.18 lbf⋅ft13.28–19.18 lbf⋅ft18–26 N⋅m

expand_moreValve cover


Hyundai gasoline V6 3.5 Liters G6CU 192 HP	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m


Valve play adjusting screw lock nuts	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreEngine block


Balance shaft gear wheel	25.08–29.5 lbf⋅ft25.08–29.5 lbf⋅ft34–40 N⋅m

expand_moreConnecting rod bearing

expand_moreHyundai diesel straight-4 2.9 Liters J3 148 HP


First stage	50.89 lbf⋅ft50.89 lbf⋅ft69 N⋅m
Second stage	slacken

expand_moreThird stage


First step	21.39 lbf⋅ft21.39 lbf⋅ft29 N⋅m
Second step	90°90°90°

expand_moreHyundai diesel straight-4 2.9 Liters J3 161 HP


First stage	50.89 lbf⋅ft50.89 lbf⋅ft69 N⋅m
Second stage	slacken

expand_moreThird stage


First step	21.39 lbf⋅ft21.39 lbf⋅ft29 N⋅m
Second step	90°90°90°

expand_moreHyundai gasoline V6 3.5 Liters G6CU 192 HP


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	90°90°90°


All other modifications	33.19–36.88 lbf⋅ft33.19–36.88 lbf⋅ft45–50 N⋅m

expand_moreCrankshaft central screws


Hyundai diesel straight-4 2.9 Liters J3 148 HP	258.15–287.65 lbf⋅ft258.15–287.65 lbf⋅ft350–390 N⋅m
Hyundai diesel straight-4 2.9 Liters J3 161 HP	258.15–287.65 lbf⋅ft258.15–287.65 lbf⋅ft350–390 N⋅m
Hyundai gasoline V6 3.5 Liters G6CU 192 HP	125.39–132.76 lbf⋅ft125.39–132.76 lbf⋅ft170–180 N⋅m
Hyundai gasoline V6 3.5 Liters G6CU 197 HP	125.39–132.76 lbf⋅ft125.39–132.76 lbf⋅ft170–180 N⋅m
All other modifications	125.39–140.14 lbf⋅ft125.39–140.14 lbf⋅ft170–190 N⋅m

expand_moreCrankshaft pulley


3.5 i V6 4WD with gasoline V6 3.5 L 197 HP engine (2001.12–2006.12)	213.89–228.64 lbf⋅ft213.89–228.64 lbf⋅ft290–310 N⋅m

expand_moreFlywheel


2.5 TD with diesel straight-4 2.5 L 99 HP engine (2001.12–2006.12)	95.88–103.26 lbf⋅ft95.88–103.26 lbf⋅ft130–140 N⋅m
All other modifications	55.32 lbf⋅ft55.32 lbf⋅ft75 N⋅m

expand_moreMain bearing

expand_moreHyundai diesel straight-4 2.9 Liters J3 148 HP


First stage	55.32 lbf⋅ft55.32 lbf⋅ft75 N⋅m
Second stage	60°60°60°

expand_moreHyundai diesel straight-4 2.9 Liters J3 161 HP


First stage	55.32 lbf⋅ft55.32 lbf⋅ft75 N⋅m
Second stage	60°60°60°

expand_moreHyundai gasoline V6 3.5 Liters G6CU 192 HP

expand_moreInner screws (M11)


First stage	36.14 lbf⋅ft36.14 lbf⋅ft49 N⋅m
Second stage	90°90°90°


Lateral screw-fitting (M8)	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreOuter screws (M8)


First stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Second stage	120°120°120°


All other modifications	55.32–62.69 lbf⋅ft55.32–62.69 lbf⋅ft75–85 N⋅m

expand_moreEngine control


Balance shaft toothed belt tension pulley	16.23–22.13 lbf⋅ft16.23–22.13 lbf⋅ft22–30 N⋅m

expand_moreCamshaft drive belt deflection pulley


Hyundai diesel straight-4 2.9 Liters J3 148 HP	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Hyundai diesel straight-4 2.9 Liters J3 161 HP	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Hyundai gasoline V6 3.5 Liters G6CU 192 HP	36.88–44.25 lbf⋅ft36.88–44.25 lbf⋅ft50–60 N⋅m
Hyundai gasoline V6 3.5 Liters G6CU 197 HP	36.88–44.25 lbf⋅ft36.88–44.25 lbf⋅ft50–60 N⋅m

expand_moreCamshaft timing gear


Hyundai gasoline V6 3.5 Liters G6CU 192 HP	66.38–81.13 lbf⋅ft66.38–81.13 lbf⋅ft90–110 N⋅m
All other modifications	47.94 lbf⋅ft47.94 lbf⋅ft65 N⋅m


Chain tensioner	13.28–16.23 lbf⋅ft13.28–16.23 lbf⋅ft18–22 N⋅m

expand_moreDrive belt tensioner device


Hyundai gasoline V6 3.5 Liters G6CU 192 HP	25.81–40.57 lbf⋅ft25.81–40.57 lbf⋅ft35–55 N⋅m
All other modifications	16.23–22.13 lbf⋅ft16.23–22.13 lbf⋅ft22–30 N⋅m


Toothed belt guard	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreToothed belt tensioning roller


Hyundai diesel straight-4 2.9 Liters J3 148 HP	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Hyundai diesel straight-4 2.9 Liters J3 161 HP	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Hyundai gasoline V6 3.5 Liters G6CU 192 HP	33.19–40.57 lbf⋅ft33.19–40.57 lbf⋅ft45–55 N⋅m
Hyundai gasoline V6 3.5 Liters G6CU 197 HP	33.19–40.57 lbf⋅ft33.19–40.57 lbf⋅ft45–55 N⋅m
All other modifications	25.08–29.5 lbf⋅ft25.08–29.5 lbf⋅ft34–40 N⋅m


Toothed belt tightener	14.75–22.13 lbf⋅ft14.75–22.13 lbf⋅ft20–30 N⋅m

expand_moreEngine lubrication


Oil drain plug	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Oil filter housing	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
Oil pressure sensor	5.9–8.85 lbf⋅ft5.9–8.85 lbf⋅ft8–12 N⋅m
Oil pump	8.85–11.06 lbf⋅ft8.85–11.06 lbf⋅ft12–15 N⋅m

expand_moreOil sump


2.5 TD with diesel straight-4 2.5 L 99 HP engine (2001.12–2006.12)	4.43–5.9 lbf⋅ft4.43–5.9 lbf⋅ft6–8 N⋅m
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreEngine management


Glow plugs	11.06–14.75 lbf⋅ft11.06–14.75 lbf⋅ft15–20 N⋅m
Lambda sensor	29.5–36.88 lbf⋅ft29.5–36.88 lbf⋅ft40–50 N⋅m

expand_moreEngine mounting


Nuts	51.63–66.38 lbf⋅ft51.63–66.38 lbf⋅ft70–90 N⋅m
Screws	62.69–88.51 lbf⋅ft62.69–88.51 lbf⋅ft85–120 N⋅m


Engine suspension	26.55–39.83 lbf⋅ft26.55–39.83 lbf⋅ft36–54 N⋅m

expand_moreExhaust system


Catalytic converter	22.13–29.5 lbf⋅ft22.13–29.5 lbf⋅ft30–40 N⋅m
Nuts must be replaced.

expand_moreExhaust manifold


Hyundai gasoline V6 3.5 Liters G6CU 192 HP	18.44–22.13 lbf⋅ft18.44–22.13 lbf⋅ft25–30 N⋅m
All other modifications	29.5–33.19 lbf⋅ft29.5–33.19 lbf⋅ft40–45 N⋅m


Exhaust manifold heat shields	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Exhaust pipe	22.13–29.5 lbf⋅ft22.13–29.5 lbf⋅ft30–40 N⋅m
Nuts must be replaced.

expand_moreFuel supply

expand_moreFuel filter bracket


All Hyundai gasoline V6 3.5 Liters G6CU engines	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
All other modifications	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreStart system


Starter	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2005 Hyundai Terracan user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Hyundai warranty policy for your region. In some regions DIY service may invalidate your warranty.

Maintenance Items

Engine Fastener Tightening Specifications
Front Suspension Fastener Tightening Specifications
Rear Suspension Fastener Tightening Specifications
Transmission Fastener Tightening Specifications

Service Intervals

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Hyundai Terracan service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2005 Hyundai Terracan you're not only saving money, but also also improving your technical skills and learning something new.

2005 Hyundai Terracan First generation facelift Engine Fastener Tightening Specifications

Table of Contents

Conquer your fears and never give up!

Hyundai Terracan First generation facelift model years

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