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Condition Value
expand_moreAir intake system
expand_moreIntake manifold
Hyundai gasoline straight-4 2.0 Liters G4KA 142 HP 18.44 lbf⋅ft
Nuts 13.2817.7 lbf⋅ft
Screws 13.2817.7 lbf⋅ft
Lower section of intake manifold 14.7518.44 lbf⋅ft
Upper section of intake manifold 7.388.85 lbf⋅ft
All other modifications 11.0614.75 lbf⋅ft
expand_moreAuxiliary assemblies
Air-conditioning compressor 14.7518.44 lbf⋅ft
Air-conditioning compressor bracket 14.7518.44 lbf⋅ft
expand_moreAuxiliary drive belt deflection pulley
Hyundai gasoline straight-4 2.0 Liters G4KA 142 HP 40.5747.94 lbf⋅ft
Hyundai gasoline straight-4 2.4 Liters G4KC 160 HP 40.5747.94 lbf⋅ft
Hyundai V6 3.3 Liters G6DB 229 HP at 6000 RPM 40.57 lbf⋅ft
Hyundai V6 3.3 Liters G6DB 232 HP 40.57 lbf⋅ft
All other modifications 36.88 lbf⋅ft
Auxiliary drive belt tensioner 40.5747.94 lbf⋅ft
Left-hand thread
expand_moreAuxiliary drive belt tensioner
Hyundai gasoline straight-4 2.0 Liters G4KA 142 HP 40.5747.94 lbf⋅ft
Hyundai gasoline straight-4 2.4 Liters G4KC 160 HP 40.5747.94 lbf⋅ft
M8 13.2816.23 lbf⋅ft
M14 73.76 lbf⋅ft
All other modifications 19.1822.13 lbf⋅ft
expand_moreCarburetion
expand_moreFuel-distributing pipe
Hyundai V6 3.3 Liters G6DB 229 HP at 6000 RPM 7.388.85 lbf⋅ft
Hyundai V6 3.3 Liters G6DB 232 HP 7.388.85 lbf⋅ft
All other modifications 14.7522.13 lbf⋅ft
Injection hoses 18.44 lbf⋅ft
Injection nozzle (injector) 18.44 lbf⋅ft
expand_moreInjection pump
High-pressure pump 14.7522.13 lbf⋅ft
expand_moreCooling system
expand_moreCoolant pump
Hyundai gasoline straight-4 2.0 Liters G4KA 142 HP 14.7518.44 lbf⋅ft
Hyundai gasoline straight-4 2.4 Liters G4KC 160 HP 14.7518.44 lbf⋅ft
M6 7.388.85 lbf⋅ft
M8 16.2317.7 lbf⋅ft
expand_moreAll other modifications
M6 7.388.85 lbf⋅ft
M10 36.88 lbf⋅ft
Coolant pump pulley 5.97.38 lbf⋅ft
Tighten the screws crosswise.
expand_moreCylinder head
expand_moreCamshaft bearing
M6 screws 7.388.85 lbf⋅ft
M8 screws 22.13 lbf⋅ft
expand_moreCylinder head screws
Figure 1. Cylinder head, Cylinder head screws, Hyundai gasoline straight-4 2.0 Liters G4KA 142 HP.
Figure 1. Cylinder head, Cylinder head screws, Hyundai gasoline straight-4 2.0 Liters G4KA 142 HP.
First stage 25.08 lbf⋅ft
Screws must be replaced. See figure 1.
Second stage 90°
Third stage 90°
Figure 2. Cylinder head, Cylinder head screws, Hyundai V6 3.3 Liters G6DB 229 HP at 6000 RPM.
Figure 2. Cylinder head, Cylinder head screws, Hyundai V6 3.3 Liters G6DB 229 HP at 6000 RPM.
First stage 28.76 lbf⋅ft
Screws 1 – 8. Screws must be replaced. See figure 2.
Second stage 120°
Screws 1 – 8.
Third stage 90°
Screws 1 – 8.
Fourth stage 14.7518.44 lbf⋅ft
Screws 9
expand_moreAll other modifications
First stage 36.88 lbf⋅ft
Screws must be replaced.
Second stage 120°
Third stage 120°
Valve cover 5.97.38 lbf⋅ft
Gradually tighten screws crosswise.
expand_moreEngine block
expand_moreConnecting rod bearing
expand_moreAll other modifications
First stage 14.75 lbf⋅ft
Second stage 90°
expand_moreCrankshaft central screws
Hyundai gasoline straight-4 2.0 Liters G4KA 142 HP 125.39132.76 lbf⋅ft
Hyundai gasoline straight-4 2.4 Liters G4KC 160 HP 125.39132.76 lbf⋅ft
Hyundai V6 3.3 Liters G6DB 229 HP at 6000 RPM 213.89228.64 lbf⋅ft
Hyundai V6 3.3 Liters G6DB 232 HP 213.89228.64 lbf⋅ft
All other modifications 136.45143.82 lbf⋅ft
Crankshaft pulley 22.1325.08 lbf⋅ft
expand_moreDrive plate
Hyundai gasoline straight-4 2.0 Liters G4KA 142 HP 88.5195.88 lbf⋅ft
Hyundai gasoline straight-4 2.4 Liters G4KC 160 HP 88.5195.88 lbf⋅ft
All other modifications 51.6359 lbf⋅ft
expand_moreFlywheel
Hyundai gasoline straight-4 2.0 Liters G4KA 142 HP 88.5195.88 lbf⋅ft
Screws must be replaced.
Hyundai gasoline straight-4 2.4 Liters G4KC 160 HP 88.5195.88 lbf⋅ft
Screws must be replaced.
All other modifications 51.6359 lbf⋅ft
Screws must be replaced.
expand_moreMain bearing
expand_moreBearing cap
First stage 18.44 lbf⋅ft
Second stage 45°
Bearing casing 18.44 lbf⋅ft
expand_moreBearing cap
First stage 18.44 lbf⋅ft
Second stage 45°
Bearing casing 18.44 lbf⋅ft
expand_moreInner screws (M11)
First stage 36.88 lbf⋅ft
Tighten new bolts helically in outside to inside order.
Second stage 90°
Lateral-fitting screws (M8) 22.13 lbf⋅ft
expand_moreOuter screws (M8)
First stage 14.75 lbf⋅ft
Second stage 120°
expand_moreAll other modifications
M8 25.81 lbf⋅ft
expand_moreM10
First stage 22.13 lbf⋅ft
Second stage 120°
expand_moreEngine control
Balance shaft timing chain guide rail 7.388.85 lbf⋅ft
Balance shaft timing chain tension rail 7.388.85 lbf⋅ft
expand_moreCamshaft timing chain guide rail
At the cylinder head 7.388.85 lbf⋅ft
On the engine block 14.7518.44 lbf⋅ft
All other modifications 7.388.85 lbf⋅ft
Camshaft timing chain slip rail 7.388.85 lbf⋅ft
Camshaft timing chain tensioner 7.388.85 lbf⋅ft
expand_moreCamshaft timing chain tensioning rail
Hyundai V6 3.3 Liters G6DB 229 HP at 6000 RPM 14.7516.23 lbf⋅ft
Hyundai V6 3.3 Liters G6DB 232 HP 14.7516.23 lbf⋅ft
All other modifications 7.388.85 lbf⋅ft
Camshaft timing gear 95.88103.26 lbf⋅ft
expand_moreChain tensioner
Hyundai gasoline straight-4 2.4 Liters G4KC 160 HP 7.388.85 lbf⋅ft
Hyundai V6 3.3 Liters G6DB 229 HP at 6000 RPM 13.2816.23 lbf⋅ft
expand_moreControl drive chain guide rail
expand_moreTiming chain
Oil pump 7.388.85 lbf⋅ft
expand_moreDrive belt tensioner device
On the engine block 36.8840.57 lbf⋅ft
Tensioning screws 7.388.85 lbf⋅ft
Drive chain balance shaft tensioner 7.388.85 lbf⋅ft
expand_moreInlet camshaft wheel
Hyundai V6 3.3 Liters G6DB 229 HP at 6000 RPM 47.9455.32 lbf⋅ft
Hyundai V6 3.3 Liters G6DB 232 HP 47.9455.32 lbf⋅ft
All other modifications 40.5747.94 lbf⋅ft
Oil pump drive chain tensioner 7.388.85 lbf⋅ft
expand_moreOutlet camshaft wheel
Hyundai V6 3.3 Liters G6DB 229 HP at 6000 RPM 47.9455.32 lbf⋅ft
Hyundai V6 3.3 Liters G6DB 232 HP 47.9455.32 lbf⋅ft
All other modifications 40.5747.94 lbf⋅ft
expand_moreTiming case cover
M6 5.97.38 lbf⋅ft
Use sealant.
M8 16.23 lbf⋅ft
Use sealant.
Toothed belt guard 5.98.85 lbf⋅ft
expand_moreEngine lubrication
Oil cooler 36.88 lbf⋅ft
Oil drain plug 25.8133.19 lbf⋅ft
Oil filter housing 18.44 lbf⋅ft
Oil pump chain wheel 14.7516.23 lbf⋅ft
expand_moreOil sump
M6 7.388.85 lbf⋅ft
Use sealant.
M8 22.13 lbf⋅ft
Use sealant.
expand_moreEngine management
Camshaft sensor 2.954.43 lbf⋅ft
Crankshaft sensor 2.954.43 lbf⋅ft
Glow plugs 7.3810.33 lbf⋅ft
Knock sensor 11.817.7 lbf⋅ft
expand_moreLambda sensor
Hyundai gasoline straight-4 2.4 Liters G4KC 160 HP 25.0832.45 lbf⋅ft
Hyundai V6 3.3 Liters G6DB 229 HP at 6000 RPM 36.8844.25 lbf⋅ft
expand_moreEngine mounting
expand_moreEngine bracket
M8 14.7518.44 lbf⋅ft
M10 29.533.19 lbf⋅ft
All other modifications 33.1940.57 lbf⋅ft
expand_moreEngine mounting
Nuts on chassis 44.2559 lbf⋅ft
On engine bracket 36.8847.94 lbf⋅ft
Subframe 103.26118.01 lbf⋅ft
Torque arm 36.8847.94 lbf⋅ft
expand_moreExhaust system
Heat shields 18.44 lbf⋅ft
expand_moreExhaust manifold
Hyundai gasoline straight-4 2.0 Liters G4KA 142 HP 29.533.19 lbf⋅ft
Hyundai gasoline straight-4 2.4 Liters G4KC 160 HP 29.533.19 lbf⋅ft
Hyundai V6 3.3 Liters G6DB 229 HP at 6000 RPM 29.533.19 lbf⋅ft
All other modifications 22.1325.81 lbf⋅ft
Exhaust pipe 29.544.25 lbf⋅ft
expand_moreIgnition system
Spark plugs 14.7522.13 lbf⋅ft
expand_moreStart system
Starter 36.88 lbf⋅ft

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2005 Hyundai Sonata user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Hyundai warranty policy for your region. In some regions DIY service may invalidate your warranty.

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Hyundai Sonata service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2005 Hyundai Sonata you're not only saving money, but also also improving your technical skills and learning something new.

Hyundai Sonata Fifth generation model years

Units:
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