2009 Hyundai Sonata Fifth generation facelift Engine Fastener Tightening Specifications
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Condition | Value |
---|
Hyundai gasoline straight-4 2.0 Liters G4KA 142 HP | 18.44 lbf⋅ft |
Nuts | 13.28–17.7 lbf⋅ft |
Screws | 13.28–17.7 lbf⋅ft |
Hyundai gasoline straight-4 2.0 Liters G4KD 162 HP | 18.44 lbf⋅ft |
Lower section of intake manifold | 14.75–18.44 lbf⋅ft |
Upper section of intake manifold | 7.38–8.85 lbf⋅ft |
Lower section of intake manifold | 14.75–18.44 lbf⋅ft |
Upper section of intake manifold | 7.38–8.85 lbf⋅ft |
All other modifications | 11.06–14.75 lbf⋅ft |
Air-conditioning compressor | 14.75–18.44 lbf⋅ft |
Air-conditioning compressor bracket | 14.75–18.44 lbf⋅ft |
Hyundai gasoline straight-4 2.0 Liters G4KA 142 HP | 40.57–47.94 lbf⋅ft |
Hyundai gasoline straight-4 2.4 Liters G4KC 160 HP | 40.57–47.94 lbf⋅ft |
Hyundai gasoline straight-4 2.0 Liters G4KD 162 HP | 40.57–47.94 lbf⋅ft |
Hyundai V6 3.3 Liters G6DB 229 HP at 6000 RPM | 40.57 lbf⋅ft |
Hyundai V6 3.3 Liters G6DB 232 HP | 40.57 lbf⋅ft |
Hyundai V6 3.3 Liters G6DB 247 HP | 40.57 lbf⋅ft |
All other modifications | 36.88 lbf⋅ft |
Auxiliary drive belt tensioner | 40.57–47.94 lbf⋅ft |
Left-hand thread |
Hyundai gasoline straight-4 2.0 Liters G4KA 142 HP | 40.57–47.94 lbf⋅ft |
Hyundai gasoline straight-4 2.4 Liters G4KC 160 HP | 40.57–47.94 lbf⋅ft |
Hyundai gasoline straight-4 2.0 Liters G4KD 162 HP | 40.57–47.94 lbf⋅ft |
M8 | 13.28–16.23 lbf⋅ft |
M14 | 73.76 lbf⋅ft |
M8 | 13.28–16.23 lbf⋅ft |
M14 | 73.76 lbf⋅ft |
All other modifications | 19.18–22.13 lbf⋅ft |
Hyundai V6 3.3 Liters G6DB 229 HP at 6000 RPM | 7.38–8.85 lbf⋅ft |
Hyundai V6 3.3 Liters G6DB 232 HP | 7.38–8.85 lbf⋅ft |
Hyundai V6 3.3 Liters G6DB 247 HP | 7.38–8.85 lbf⋅ft |
All other modifications | 14.75–22.13 lbf⋅ft |
Injection hoses | 18.44 lbf⋅ft |
Injection nozzle (injector) | 18.44 lbf⋅ft |
High-pressure pump | 14.75–22.13 lbf⋅ft |
Hyundai gasoline straight-4 2.0 Liters G4KA 142 HP | 14.75–18.44 lbf⋅ft |
Hyundai gasoline straight-4 2.4 Liters G4KC 160 HP | 14.75–18.44 lbf⋅ft |
Hyundai gasoline straight-4 2.0 Liters G4KD 162 HP | 14.75–18.44 lbf⋅ft |
M6 | 7.38–8.85 lbf⋅ft |
M8 | 16.23–17.7 lbf⋅ft |
M6 | 7.38–8.85 lbf⋅ft |
M8 | 16.23–17.7 lbf⋅ft |
M6 | 7.38–8.85 lbf⋅ft |
M10 | 36.88 lbf⋅ft |
Coolant pump pulley | 5.9–7.38 lbf⋅ft |
Tighten the screws crosswise. |
M6 screws | 7.38–8.85 lbf⋅ft |
M8 screws | 22.13 lbf⋅ft |
First stage | 25.08 lbf⋅ft |
Screws must be replaced. See figure 1. | |
Second stage | 90° |
Third stage | 90° |
First stage | 25.08 lbf⋅ft |
Screws must be replaced. See figure 1. | |
Second stage | 90° |
Third stage | 90° |
First stage | 28.76 lbf⋅ft |
Screws 1 – 8. Screws must be replaced. See figure 2. | |
Second stage | 120° |
Screws 1 – 8. | |
Third stage | 90° |
Screws 1 – 8. | |
Fourth stage | 14.75–18.44 lbf⋅ft |
Screws 9 |
First stage | 28.76 lbf⋅ft |
Screws 1 – 8. Screws must be replaced. See figure 2. | |
Second stage | 120° |
Screws 1 – 8. | |
Third stage | 90° |
Screws 1 – 8. | |
Fourth stage | 14.75–18.44 lbf⋅ft |
Screws 9. |
First stage | 36.88 lbf⋅ft |
Screws must be replaced. | |
Second stage | 120° |
Third stage | 120° |
Valve cover | 5.9–7.38 lbf⋅ft |
Gradually tighten screws crosswise. |
First stage | 18.44 lbf⋅ft |
Second stage | 90° |
First stage | 18.44 lbf⋅ft |
Second stage | 90° |
First stage | 14.75 lbf⋅ft |
Second stage | 90° |
Hyundai gasoline straight-4 2.0 Liters G4KA 142 HP | 125.39–132.76 lbf⋅ft |
Hyundai gasoline straight-4 2.4 Liters G4KC 160 HP | 125.39–132.76 lbf⋅ft |
Hyundai gasoline straight-4 2.0 Liters G4KD 162 HP | 125.39–132.76 lbf⋅ft |
Hyundai V6 3.3 Liters G6DB 229 HP at 6000 RPM | 213.89–228.64 lbf⋅ft |
Hyundai V6 3.3 Liters G6DB 232 HP | 213.89–228.64 lbf⋅ft |
Hyundai V6 3.3 Liters G6DB 247 HP | 213.89–228.64 lbf⋅ft |
All other modifications | 136.45–143.82 lbf⋅ft |
Crankshaft pulley | 22.13–25.08 lbf⋅ft |
Hyundai gasoline straight-4 2.0 Liters G4KA 142 HP | 88.51–95.88 lbf⋅ft |
Hyundai gasoline straight-4 2.4 Liters G4KC 160 HP | 88.51–95.88 lbf⋅ft |
Hyundai gasoline straight-4 2.0 Liters G4KD 162 HP | 88.51–95.88 lbf⋅ft |
All other modifications | 51.63–59 lbf⋅ft |
Hyundai gasoline straight-4 2.0 Liters G4KA 142 HP | 88.51–95.88 lbf⋅ft |
Screws must be replaced. | |
Hyundai gasoline straight-4 2.4 Liters G4KC 160 HP | 88.51–95.88 lbf⋅ft |
Screws must be replaced. | |
Hyundai gasoline straight-4 2.0 Liters G4KD 162 HP | 88.51–95.88 lbf⋅ft |
All other modifications | 51.63–59 lbf⋅ft |
Screws must be replaced. |
First stage | 18.44 lbf⋅ft |
Second stage | 45° |
Bearing casing | 18.44 lbf⋅ft |
First stage | 18.44 lbf⋅ft |
Second stage | 45° |
Bearing casing | 18.44 lbf⋅ft |
First stage | 18.44 lbf⋅ft |
Second stage | 45° |
Bearing casing | 18.44 lbf⋅ft |
First stage | 36.88 lbf⋅ft |
Tighten new bolts helically in outside to inside order. | |
Second stage | 90° |
Lateral-fitting screws (M8) | 22.13 lbf⋅ft |
First stage | 14.75 lbf⋅ft |
Second stage | 120° |
First stage | 36.14 lbf⋅ft |
Tighten new bolts helically in outside to inside order. | |
Second stage | 90° |
Lateral screw-fitting (M8) | 22.13 lbf⋅ft |
First stage | 14.75 lbf⋅ft |
Second stage | 120° |
M8 | 25.81 lbf⋅ft |
First stage | 22.13 lbf⋅ft |
Second stage | 120° |
Balance shaft timing chain guide rail | 7.38–8.85 lbf⋅ft |
Balance shaft timing chain tension rail | 7.38–8.85 lbf⋅ft |
At the cylinder head | 7.38–8.85 lbf⋅ft |
On the engine block | 14.75–18.44 lbf⋅ft |
At the cylinder head | 7.38–8.85 lbf⋅ft |
On the engine block | 14.75–18.44 lbf⋅ft |
All other modifications | 7.38–8.85 lbf⋅ft |
Camshaft timing chain slip rail | 7.38–8.85 lbf⋅ft |
Camshaft timing chain tensioner | 7.38–8.85 lbf⋅ft |
Hyundai V6 3.3 Liters G6DB 229 HP at 6000 RPM | 14.75–16.23 lbf⋅ft |
Hyundai V6 3.3 Liters G6DB 232 HP | 14.75–16.23 lbf⋅ft |
Hyundai V6 3.3 Liters G6DB 247 HP | 14.75–16.23 lbf⋅ft |
All other modifications | 7.38–8.85 lbf⋅ft |
Camshaft timing gear | 95.88–103.26 lbf⋅ft |
Hyundai gasoline straight-4 2.4 Liters G4KC 160 HP | 7.38–8.85 lbf⋅ft |
Hyundai V6 3.3 Liters G6DB 229 HP at 6000 RPM | 13.28–16.23 lbf⋅ft |
Hyundai V6 3.3 Liters G6DB 247 HP | 13.28–16.23 lbf⋅ft |
Oil pump | 7.38–8.85 lbf⋅ft |
On the engine block | 36.88–40.57 lbf⋅ft |
Tensioning screws | 7.38–8.85 lbf⋅ft |
Drive chain balance shaft tensioner | 7.38–8.85 lbf⋅ft |
Hyundai V6 3.3 Liters G6DB 229 HP at 6000 RPM | 47.94–55.32 lbf⋅ft |
Hyundai V6 3.3 Liters G6DB 232 HP | 47.94–55.32 lbf⋅ft |
Hyundai V6 3.3 Liters G6DB 247 HP | 47.94–55.32 lbf⋅ft |
All other modifications | 40.57–47.94 lbf⋅ft |
Oil pump drive chain tensioner | 7.38–8.85 lbf⋅ft |
Hyundai V6 3.3 Liters G6DB 229 HP at 6000 RPM | 47.94–55.32 lbf⋅ft |
Hyundai V6 3.3 Liters G6DB 232 HP | 47.94–55.32 lbf⋅ft |
Hyundai V6 3.3 Liters G6DB 247 HP | 47.94–55.32 lbf⋅ft |
All other modifications | 40.57–47.94 lbf⋅ft |
M6 | 5.9–7.38 lbf⋅ft |
Use sealant. | |
M8 | 16.23 lbf⋅ft |
Use sealant. |
Toothed belt guard | 5.9–8.85 lbf⋅ft |
Oil cooler | 36.88 lbf⋅ft |
Oil drain plug | 25.81–33.19 lbf⋅ft |
Oil filter housing | 18.44 lbf⋅ft |
Oil pump chain wheel | 14.75–16.23 lbf⋅ft |
M6 | 7.38–8.85 lbf⋅ft |
Use sealant. | |
M8 | 22.13 lbf⋅ft |
Use sealant. |
Camshaft sensor | 2.95–4.43 lbf⋅ft |
Crankshaft sensor | 2.95–4.43 lbf⋅ft |
Glow plugs | 7.38–10.33 lbf⋅ft |
Knock sensor | 11.8–17.7 lbf⋅ft |
Hyundai diesel straight-4 2.0 Liters D4EA 134 HP | 29.5–44.25 lbf⋅ft |
Hyundai gasoline straight-4 2.4 Liters G4KC 160 HP | 25.08–32.45 lbf⋅ft |
Hyundai V6 3.3 Liters G6DB 229 HP at 6000 RPM | 36.88–44.25 lbf⋅ft |
Hyundai V6 3.3 Liters G6DB 247 HP | 36.88–44.25 lbf⋅ft |
M8 | 14.75–18.44 lbf⋅ft |
M10 | 29.5–33.19 lbf⋅ft |
M8 | 14.75–18.44 lbf⋅ft |
M10 | 29.5–33.19 lbf⋅ft |
All other modifications | 33.19–40.57 lbf⋅ft |
Nuts on chassis | 44.25–59 lbf⋅ft |
On engine bracket | 36.88–47.94 lbf⋅ft |
Subframe | 103.26–118.01 lbf⋅ft |
Torque arm | 36.88–47.94 lbf⋅ft |
Heat shields | 18.44 lbf⋅ft |
Hyundai gasoline straight-4 2.0 Liters G4KA 142 HP | 29.5–33.19 lbf⋅ft |
Hyundai gasoline straight-4 2.4 Liters G4KC 160 HP | 29.5–33.19 lbf⋅ft |
Hyundai gasoline straight-4 2.0 Liters G4KD 162 HP | 29.5–33.19 lbf⋅ft |
Hyundai V6 3.3 Liters G6DB 229 HP at 6000 RPM | 29.5–33.19 lbf⋅ft |
Hyundai V6 3.3 Liters G6DB 247 HP | 29.5–33.19 lbf⋅ft |
All other modifications | 22.13–25.81 lbf⋅ft |
Exhaust pipe | 29.5–44.25 lbf⋅ft |
Spark plugs | 14.75–22.13 lbf⋅ft |
Starter | 36.88 lbf⋅ft |
Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2009 Hyundai Sonata user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.
Before doing any DIY service please check your insurance policy and Hyundai warranty policy for your region. In some regions DIY service may invalidate your warranty.
Table of Contents
- Air Conditioning Compressor Oil Capacity
- Air Conditioning Refrigerant Capacity
- Automatic Transmission Fluid Capacity
- Brake Fluid Capacity
- Clutch Fluid Capacity
- Cooling Fluid Capacity
- Engine Oil Capacity
- Fluid and Lubricant Specifications
- Manual Transmission Oil Capacity
- Steering Fluid Capacity
- Brake System Specifications
- Chassis Specifications
- Cooling System Specifications
- Electrical System Specifications
- Emission
- Engine Fastener Tightening Specifications
- Front Suspension Fastener Tightening Specifications
- Rear Suspension Fastener Tightening Specifications
- Transmission Fastener Tightening Specifications
Conquer your fears and never give up!
DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Hyundai Sonata service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.
Doing basic service for your 2009 Hyundai Sonata you're not only saving money, but also also improving your technical skills and learning something new.