2004 Hyundai Satellite Van front suspension fastener tightening specifications

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Condition	Value

expand_moreFront axle brake


Bleed valve	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m

expand_moreBrake hose


At the brake caliper	18.44–22.13 lbf⋅ft18.44–22.13 lbf⋅ft25–30 N⋅m


Brake line	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Front axle brake caliper	16.23–23.6 lbf⋅ft16.23–23.6 lbf⋅ft22–32 N⋅m
Front axle brake caliper mounting support	59–73.76 lbf⋅ft59–73.76 lbf⋅ft80–100 N⋅m

expand_moreFront axle brake disc


Wheel hub on brake disc	36.88–44.25 lbf⋅ft36.88–44.25 lbf⋅ft50–60 N⋅m

expand_moreFront axle steering


Track rod end on stub axle	25.81–33.19 lbf⋅ft25.81–33.19 lbf⋅ft35–45 N⋅m

expand_moreFront axle suspension

expand_moreShock absorber


At the bearing pedestal	8.85–13.28 lbf⋅ft8.85–13.28 lbf⋅ft12–18 N⋅m
At the transverse control arm	51.63–70.07 lbf⋅ft51.63–70.07 lbf⋅ft70–95 N⋅m
Bearing pedestal on chassis	51.63–70.07 lbf⋅ft51.63–70.07 lbf⋅ft70–95 N⋅m

expand_moreTorsion rod


At the transverse control arm	51.63–70.07 lbf⋅ft51.63–70.07 lbf⋅ft70–95 N⋅m

expand_moreWheel suspension


Front axle stabiliser mounting	51.63–70.07 lbf⋅ft51.63–70.07 lbf⋅ft70–95 N⋅m

expand_moreLower front transverse control arm


On chassis subframe	118.01–132.76 lbf⋅ft118.01–132.76 lbf⋅ft160–180 N⋅m

expand_moreLower rear transverse control arm

expand_moreAt the transverse control arm


Front	81.13–95.88 lbf⋅ft81.13–95.88 lbf⋅ft110–130 N⋅m


On chassis	103.26–140.14 lbf⋅ft103.26–140.14 lbf⋅ft140–190 N⋅m


Stabiliser mounting at the axle control arm	73.76–88.51 lbf⋅ft73.76–88.51 lbf⋅ft100–120 N⋅m
Stabiliser mounting at the stabiliser	73.76–88.51 lbf⋅ft73.76–88.51 lbf⋅ft100–120 N⋅m

expand_moreSupport joint at the stub axle

expand_moreOn stub axle


Top	88.51–132.76 lbf⋅ft88.51–132.76 lbf⋅ft120–180 N⋅m
Bottom	88.51–132.76 lbf⋅ft88.51–132.76 lbf⋅ft120–180 N⋅m

expand_moreSupport joint at the transverse control arm

expand_more2.5 CRDi with diesel straight-4 2.5 L 138 HP engine (2002.12–2004.4)

expand_moreAt the transverse control arm


Top	25.81–40.57 lbf⋅ft25.81–40.57 lbf⋅ft35–55 N⋅m
Bottom	81.13–95.88 lbf⋅ft81.13–95.88 lbf⋅ft110–130 N⋅m

expand_more2.5 D with diesel straight-4 2.5 L 76 HP at 4000 RPM, 208 N⋅m at 1800 RPM engine (1997.10–2004.4)

expand_moreAt the transverse control arm


Top	25.81–40.57 lbf⋅ft25.81–40.57 lbf⋅ft35–55 N⋅m
Bottom	81.13–95.88 lbf⋅ft81.13–95.88 lbf⋅ft110–130 N⋅m

expand_moreAll other modifications

expand_moreAt the transverse control arm


Top	25.81–40.57 lbf⋅ft25.81–40.57 lbf⋅ft35–55 N⋅m
Bottom	62.69–81.13 lbf⋅ft62.69–81.13 lbf⋅ft85–110 N⋅m

expand_moreTrack control arm lower

expand_moreOn chassis subframe


Front	88.51–118.01 lbf⋅ft88.51–118.01 lbf⋅ft120–160 N⋅m
Rear	132.76–177.01 lbf⋅ft132.76–177.01 lbf⋅ft180–240 N⋅m

expand_moreUpper transverse control arm


On chassis	88.51–118.01 lbf⋅ft88.51–118.01 lbf⋅ft120–160 N⋅m

expand_moreWheel hub wheel bearing

expand_more2.5 CRDi with diesel straight-4 2.5 L 138 HP engine (2002.12–2004.4)

expand_moreCentral nuts


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Locking pins must be replaced.
Second stage	slacken
Third stage	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m

expand_more2.5 D with diesel straight-4 2.5 L 76 HP at 4000 RPM, 208 N⋅m at 1800 RPM engine (1997.10–2004.4)

expand_moreCentral nuts


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Locking pins must be replaced.
Second stage	slacken
Third stage	13.28 lbf⋅ft13.28 lbf⋅ft18 N⋅m

expand_moreAll other modifications

expand_moreCentral nuts


First stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Second stage	slacken
Third stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


Flange on wheel hub	36.88–44.25 lbf⋅ft36.88–44.25 lbf⋅ft50–60 N⋅m

expand_moreWheels and tires

expand_moreWheel attachment


2.5 CRDi with diesel straight-4 2.5 L 138 HP engine (2002.12–2004.4)	110.63–147.51 lbf⋅ft110.63–147.51 lbf⋅ft150–200 N⋅m
2.5 D with diesel straight-4 2.5 L 76 HP at 4000 RPM, 208 N⋅m at 1800 RPM engine (1997.10–2004.4)	110.63–147.51 lbf⋅ft110.63–147.51 lbf⋅ft150–200 N⋅m
All other modifications	88.51–103.26 lbf⋅ft88.51–103.26 lbf⋅ft120–140 N⋅m

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2004 Hyundai Satellite Van user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Hyundai warranty policy for your region. In some regions DIY service may invalidate your warranty.

Maintenance Items

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Front Suspension Fastener Tightening Specifications
Rear Suspension Fastener Tightening Specifications
Transmission Fastener Tightening Specifications

Service Intervals

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Hyundai Satellite Van service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2004 Hyundai Satellite Van you're not only saving money, but also also improving your technical skills and learning something new.

2004 Hyundai Satellite Van First generation facelift Front Suspension Fastener Tightening Specifications

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Conquer your fears and never give up!

Hyundai Satellite Van First generation facelift model years

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