2007 Hyundai i30 Hatchback First generation Engine Fastener Tightening Specifications
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Condition | Value |
---|
Intake manifold | 14.75–16.23 lbf⋅ft |
Air-conditioning compressor pressure line | 4.43 lbf⋅ft |
Hyundai diesel straight-4 1.6 Liters D4FB 114 HP | 29.5–44.25 lbf⋅ft |
Hyundai diesel straight-4 2.0 Liters D4EA 138 HP | 29.5–44.25 lbf⋅ft |
Hyundai gasoline straight-4 2.0 Liters G4GC-G 141 HP | 14.75–18.44 lbf⋅ft |
Hyundai gasoline straight-4 2.0 Liters G4GC 141 HP | 14.75–18.44 lbf⋅ft |
Hyundai diesel straight-4 1.6 Liters D4FB 89 HP | 29.5–44.25 lbf⋅ft |
M8 | 14.75–22.13 lbf⋅ft |
M10 | 22.13 lbf⋅ft |
Hyundai diesel straight-4 1.6 Liters D4FB 114 HP | 18.44–25.81 lbf⋅ft |
Hyundai diesel straight-4 1.6 Liters D4FB 89 HP | 18.44–25.81 lbf⋅ft |
All other modifications | 33.19–40.57 lbf⋅ft |
Auxiliary drive belt tensioner | 19.18–22.13 lbf⋅ft |
Generator bracket | 14.75–18.44 lbf⋅ft |
Vacuum pump | 8.85 lbf⋅ft |
Hyundai diesel straight-4 1.6 Liters D4FB 114 HP | 11.06–14.75 lbf⋅ft |
Hyundai diesel straight-4 1.6 Liters D4FB 89 HP | 11.06–14.75 lbf⋅ft |
All other modifications | 14.75–18.44 lbf⋅ft |
High-pressure line | 18.44 lbf⋅ft |
High-pressure pump | 17.7–25.08 lbf⋅ft |
Nuts | 47.94–55.32 lbf⋅ft |
Injection hoses | 18.44 lbf⋅ft |
Injection lines must be replaced. | |
Injection nozzle (injector) | 20.65 lbf⋅ft |
Injection pump | 14.75–18.44 lbf⋅ft |
All Hyundai diesel straight-4 2.0 Liters D4EA engines | 18.44–29.5 lbf⋅ft |
All other modifications | 33.19–36.88 lbf⋅ft |
Turbocharger bracket | 25.08–32.45 lbf⋅ft |
At the turbocharger | 8.85–13.28 lbf⋅ft |
On the engine block | 14.75 lbf⋅ft |
Turbocharger oil return line | 7.38–11.06 lbf⋅ft |
Hyundai diesel straight-4 1.6 Liters D4FB 114 HP | 14.75–18.44 lbf⋅ft |
Replace the O ring. |
M6 | 7.38–8.85 lbf⋅ft |
M10 | 36.88 lbf⋅ft |
Hyundai gasoline straight-4 2.0 Liters G4GC 141 HP | 8.85–11.06 lbf⋅ft |
Hyundai gasoline straight-4 2.0 Liters G4GC-G 141 HP | 8.85–11.06 lbf⋅ft |
Hyundai diesel straight-4 1.6 Liters D4FB 89 HP | 14.75–18.44 lbf⋅ft |
Replace the O ring. | |
All other modifications | 7.38–8.85 lbf⋅ft |
Seals must be replaced. |
Coolant pump pulley | 7.38 lbf⋅ft |
Tighten the screws crosswise. |
Hyundai diesel straight-4 1.6 Liters D4FB 114 HP | 11.06 lbf⋅ft |
Hyundai diesel straight-4 2.0 Liters D4EA 134 HP | 19.18–22.13 lbf⋅ft |
Hyundai diesel straight-4 2.0 Liters D4EA 138 HP | 19.18–22.13 lbf⋅ft |
Hyundai gasoline straight-4 2.0 Liters G4GC 141 HP | 11.06 lbf⋅ft |
Hyundai gasoline straight-4 2.0 Liters G4GC-G 141 HP | 11.06 lbf⋅ft |
Hyundai diesel straight-4 1.6 Liters D4FB 89 HP | 11.06 lbf⋅ft |
M6 | 8.85–10.33 lbf⋅ft |
M8 | 14.75–16.23 lbf⋅ft |
First stage | 36.88 lbf⋅ft |
Screws must be replaced. | |
Second stage | 90° |
Third stage | 120° |
First stage | 47.2 lbf⋅ft |
Screws must be replaced. | |
Second stage | 120° |
Third stage | 120° |
First stage | 17.7–20.65 lbf⋅ft |
Oil the screw lightly. See figure 1. | |
Second stage | 60–65° |
Third stage | 60–65° |
First stage | 22.13 lbf⋅ft |
Second stage | 60–65° |
Third stage | 60–65° |
First stage | 13.28–16.23 lbf⋅ft |
Screws must be replaced. | |
Second stage | 90–95° |
Third stage | 100–105° |
M6 | 5.9–7.38 lbf⋅ft |
M8 | 16.23–18.44 lbf⋅ft |
First stage | 2.95–4.43 lbf⋅ft |
Seals must be replaced. | |
Second stage | 5.9–7.38 lbf⋅ft |
First stage | 9.59 lbf⋅ft |
Second stage | 90° |
First stage | 18.44 lbf⋅ft |
Second stage | 90° |
Hyundai gasoline straight-4 2.0 Liters G4GC 141 HP | 36.88 lbf⋅ft |
Hyundai gasoline straight-4 2.0 Liters G4GC-G 141 HP | 36.88 lbf⋅ft |
First stage | 13.28–16.23 lbf⋅ft |
Second stage | 90° |
Hyundai diesel straight-4 1.6 Liters D4FB 114 HP | 169.64–184.39 lbf⋅ft |
Hyundai diesel straight-4 2.0 Liters D4EA 134 HP | 147.51–154.89 lbf⋅ft |
Hyundai diesel straight-4 2.0 Liters D4EA 138 HP | 147.51–154.89 lbf⋅ft |
Hyundai gasoline straight-4 2.0 Liters G4GC 141 HP | 118.01–125.39 lbf⋅ft |
Hyundai gasoline straight-4 2.0 Liters G4GC-G 141 HP | 118.01–125.39 lbf⋅ft |
Hyundai diesel straight-4 1.6 Liters D4FB 89 HP | 169.64–184.39 lbf⋅ft |
All other modifications | 95.88–103.26 lbf⋅ft |
Crankshaft pulley | 22.13–25.08 lbf⋅ft |
Hyundai gasoline straight-4 2.0 Liters G4GC 141 HP | 88.51–95.88 lbf⋅ft |
Hyundai gasoline straight-4 2.0 Liters G4GC-G 141 HP | 88.51–95.88 lbf⋅ft |
All other modifications | 55.32 lbf⋅ft |
Tighten cross-wise. |
Hyundai gasoline straight-4 2.0 Liters G4GC 141 HP | 88.51–95.88 lbf⋅ft |
Hyundai gasoline straight-4 2.0 Liters G4GC-G 141 HP | 88.51–95.88 lbf⋅ft |
All other modifications | 55.32 lbf⋅ft |
Tighten cross-wise. |
First stage | 18.44 lbf⋅ft |
Second stage | 90° |
Short screws | 23.6–26.55 lbf⋅ft |
First stage | 22.13 lbf⋅ft |
Second stage | 120° |
Third stage | 25.81 lbf⋅ft |
First stage | 22.13 lbf⋅ft |
Screws must be replaced. | |
Second stage | 60–64° |
First stage | 13.28–16.23 lbf⋅ft |
Second stage | 90° |
All Hyundai diesel straight-4 2.0 Liters D4EA engines | 33.19–36.88 lbf⋅ft |
All Hyundai gasoline straight-4 2.0 Liters G4GC engines | 33.19–40.57 lbf⋅ft |
All Hyundai gasoline straight-4 2.0 Liters G4GC-G engines | 33.19–40.57 lbf⋅ft |
Camshaft timing chain guide rail | 7.38–8.85 lbf⋅ft |
Camshaft timing chain slip rail | 7.38–10.33 lbf⋅ft |
Camshaft timing chain tensioner | 7.38 lbf⋅ft |
Hyundai diesel straight-4 2.0 Liters D4EA 138 HP | 95.88–103.26 lbf⋅ft |
Hyundai gasoline straight-4 2.0 Liters G4GC 141 HP | 73.76–88.51 lbf⋅ft |
Drive wheel toothed belt | |
Hyundai gasoline straight-4 2.0 Liters G4GC-G 141 HP | 73.76–88.51 lbf⋅ft |
Drive wheel toothed belt |
Chain tensioner | 7.38–8.85 lbf⋅ft |
Control drive chain guide rail | 7.38–8.85 lbf⋅ft |
Control drive chain tensioner | 7.38–8.85 lbf⋅ft |
Tensioning lever | 36.88–40.57 lbf⋅ft |
Tensioning screws | 7.38–8.85 lbf⋅ft |
Inlet camshaft wheel | 51.63–54.58 lbf⋅ft |
Outlet camshaft wheel | 51.63–54.58 lbf⋅ft |
M6 | 7.38–8.85 lbf⋅ft |
M8 | 14.75–22.13 lbf⋅ft |
M6 | 7.38–8.85 lbf⋅ft |
M8 | 14.75–18.44 lbf⋅ft |
Toothed belt guard | 5.9–7.38 lbf⋅ft |
Toothed belt tensioning roller | 17.7–20.65 lbf⋅ft |
Aluminium oil sump | 29.5–36.88 lbf⋅ft |
Steel oil sump | 25.08–32.45 lbf⋅ft |
Oil filter cover | 18.44 lbf⋅ft |
On the engine block | 14.75–22.13 lbf⋅ft |
At the gearbox | 25.08–36.88 lbf⋅ft |
M6 | 7.38–8.85 lbf⋅ft |
Hyundai diesel straight-4 2.0 Liters D4EA 138 HP | 7.38–8.85 lbf⋅ft |
Hyundai gasoline straight-4 2.0 Liters G4GC 141 HP | 7.38–8.85 lbf⋅ft |
Hyundai gasoline straight-4 2.0 Liters G4GC-G 141 HP | 7.38–8.85 lbf⋅ft |
Oil sump lower part | 7.38–8.85 lbf⋅ft |
Oil sump top part | 14.75–18.44 lbf⋅ft |
Hyundai diesel straight-4 2.0 Liters D4EA 134 HP | 2.95–4.43 lbf⋅ft |
Hyundai diesel straight-4 2.0 Liters D4EA 138 HP | 2.95–4.43 lbf⋅ft |
All other modifications | 5.9–7.38 lbf⋅ft |
Crankshaft sensor | 4.43 lbf⋅ft |
Exhaust gas temperature sensor | 29.5–36.88 lbf⋅ft |
Glow plugs | 11.06–14.75 lbf⋅ft |
Knock sensor | 14.75–18.44 lbf⋅ft |
Hyundai diesel straight-4 1.6 Liters D4FB 114 HP | 29.5–44.25 lbf⋅ft |
Hyundai diesel straight-4 2.0 Liters D4EA 138 HP | 29.5–44.25 lbf⋅ft |
Hyundai gasoline straight-4 2.0 Liters G4GC 141 HP | 36.88–44.25 lbf⋅ft |
Hyundai gasoline straight-4 2.0 Liters G4GC-G 141 HP | 36.88–44.25 lbf⋅ft |
Hyundai diesel straight-4 1.6 Liters D4FB 89 HP | 29.5–44.25 lbf⋅ft |
All other modifications | 29.5–36.88 lbf⋅ft |
Hyundai diesel straight-4 1.6 Liters D4FB 114 HP | 33.19–40.57 lbf⋅ft |
Hyundai diesel straight-4 2.0 Liters D4EA 134 HP | 33.19–40.57 lbf⋅ft |
Hyundai gasoline straight-4 2.0 Liters G4GC 141 HP | 25.08–36.88 lbf⋅ft |
Hyundai gasoline straight-4 2.0 Liters G4GC-G 141 HP | 25.08–36.88 lbf⋅ft |
Hyundai diesel straight-4 1.6 Liters D4FB 89 HP | 33.19–40.57 lbf⋅ft |
All other modifications | 22.13–29.5 lbf⋅ft |
Earth strap screws | 7.38–8.85 lbf⋅ft |
Nuts on engine bracket | 36.88–44.25 lbf⋅ft |
Nuts on the engine mounting | 47.2–61.96 lbf⋅ft |
Screws on engine bracket | 36.88–44.25 lbf⋅ft |
Earth strap screws | 7.38–8.85 lbf⋅ft |
Nuts on engine bracket | 36.88–47.94 lbf⋅ft |
Nuts on the engine mounting | 47.2–61.96 lbf⋅ft |
Screws on engine bracket | 36.88–47.94 lbf⋅ft |
Nuts on engine bracket | 36.88–47.94 lbf⋅ft |
Nuts on the engine mounting | 47.2–61.96 lbf⋅ft |
Screws on engine bracket | 47.2–61.96 lbf⋅ft |
Earth strap screws | 5.9–7.38 lbf⋅ft |
Nuts on engine bracket | 36.88–47.94 lbf⋅ft |
Screws on engine bracket | 36.88–47.94 lbf⋅ft |
Screws on engine mounting | 47.2–61.96 lbf⋅ft |
Nuts on engine bracket | 36.88–47.94 lbf⋅ft |
Nuts on the engine mounting | 51.63–69.33 lbf⋅ft |
Screws on engine bracket | 36.88–47.94 lbf⋅ft |
Subframe | 118.01–132.76 lbf⋅ft |
Subframe stiffening plate | 33.19–40.57 lbf⋅ft |
Torque arm | 36.88–47.94 lbf⋅ft |
At the turbocharger | 22.13–25.08 lbf⋅ft |
Diesel particulate filter | 29.5–44.25 lbf⋅ft |
Hyundai diesel straight-4 2.0 Liters D4EA 134 HP | 18.44–29.5 lbf⋅ft |
Hyundai diesel straight-4 2.0 Liters D4EA 138 HP | 18.44–29.5 lbf⋅ft |
Heat shields | 13.28–16.23 lbf⋅ft |
Otherwise | 33.19–40.57 lbf⋅ft |
Heat shields | 13.28–16.23 lbf⋅ft |
Otherwise | 22.13–25.08 lbf⋅ft |
Exhaust manifold heat shield(s) | 13.28–16.23 lbf⋅ft |
Exhaust pipe | 29.5–44.25 lbf⋅ft |
Fuel lines | 18.44 lbf⋅ft |
Spark plugs | 14.75–22.13 lbf⋅ft |
Starter | 33.19–40.57 lbf⋅ft |
Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2007 Hyundai i30 Hatchback user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.
Before doing any DIY service please check your insurance policy and Hyundai warranty policy for your region. In some regions DIY service may invalidate your warranty.
Table of Contents
- Air Conditioning Compressor Oil Capacity
- Air Conditioning Refrigerant Capacity
- Automatic Transmission Fluid Capacity
- Brake Fluid Capacity
- Clutch Fluid Capacity
- Cooling Fluid Capacity
- Engine Oil Capacity
- Fluid and Lubricant Specifications
- Manual Transmission Oil Capacity
- Brake System Specifications
- Chassis Specifications
- Cooling System Specifications
- Electrical System Specifications
- Emission
- Engine Fastener Tightening Specifications
- Front Suspension Fastener Tightening Specifications
- Rear Suspension Fastener Tightening Specifications
- Transmission Fastener Tightening Specifications
Conquer your fears and never give up!
DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Hyundai i30 Hatchback service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.
Doing basic service for your 2007 Hyundai i30 Hatchback you're not only saving money, but also also improving your technical skills and learning something new.