2002 Hyundai Highway van engine fastener tightening specifications

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Condition	Value

expand_moreAir intake system


Intake manifold	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreCarburetion

expand_moreInjection nozzle (injector)


2.0 CRDi with diesel straight-4 2.0 L 111 HP at 4000 RPM, 255 N⋅m at 2000 RPM engine (2001.4–2008.7)	18.44–22.13 lbf⋅ft18.44–22.13 lbf⋅ft25–30 N⋅m

expand_moreCooling system

expand_moreCoolant pump pulley


2.0 with gasoline straight-4 2.0 L 134 HP at 5800 RPM, 180 N⋅m at 4600 RPM engine (2000.3–2008.7)	5.9–7.38 lbf⋅ft5.9–7.38 lbf⋅ft8–10 N⋅m

expand_moreCylinder head

expand_moreCamshaft bearing


All Hyundai diesel straight-4 2.0 Liters D4EA engines	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreAll Hyundai gasoline V6 2.7 Liters G6BA-G engines


M7	7.38–8.85 lbf⋅ft7.38–8.85 lbf⋅ft10–12 N⋅m
M10	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreValve cover


All Hyundai gasoline V6 2.7 Liters G6BA-G engines	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
All other modifications	5.9–7.38 lbf⋅ft5.9–7.38 lbf⋅ft8–10 N⋅m

expand_moreEngine block

expand_moreConnecting rod bearing

expand_moreAll Hyundai diesel straight-4 2.0 Liters D4EA engines


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Second stage	90°90°90°

expand_moreAll Hyundai gasoline straight-4 2.0 Liters G4JP-G engines


First stage	13.28–16.23 lbf⋅ft13.28–16.23 lbf⋅ft18–22 N⋅m
Second stage	90°90°90°

expand_moreAll Hyundai gasoline V6 2.7 Liters G6BA-G engines


First stage	11.8–14.75 lbf⋅ft11.8–14.75 lbf⋅ft16–20 N⋅m
Second stage	92°92°92°


All other modifications	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_moreCrankshaft central screws


All Hyundai diesel straight-4 2.0 Liters D4EA engines	136.45–143.82 lbf⋅ft136.45–143.82 lbf⋅ft185–195 N⋅m
All Hyundai gasoline V6 2.7 Liters G6BA-G engines	132.76–140.14 lbf⋅ft132.76–140.14 lbf⋅ft180–190 N⋅m

expand_moreCrankshaft pulley


All Hyundai diesel straight-4 2.0 Liters D4EA engines	22.13–25.08 lbf⋅ft22.13–25.08 lbf⋅ft30–34 N⋅m
All Hyundai gasoline straight-4 2.0 Liters G4JP-G engines	14.75–22.13 lbf⋅ft14.75–22.13 lbf⋅ft20–30 N⋅m
All Hyundai gasoline V6 2.7 Liters G6BA-G engines	132.76–140.14 lbf⋅ft132.76–140.14 lbf⋅ft180–190 N⋅m
All other modifications	125.39–132.76 lbf⋅ft125.39–132.76 lbf⋅ft170–180 N⋅m

expand_moreFlywheel


All Hyundai diesel straight-4 2.0 Liters D4EA engines	51.63–59 lbf⋅ft51.63–59 lbf⋅ft70–80 N⋅m
All Hyundai gasoline V6 2.7 Liters G6BA-G engines	55.32 lbf⋅ft55.32 lbf⋅ft75 N⋅m
All other modifications	88.51–95.88 lbf⋅ft88.51–95.88 lbf⋅ft120–130 N⋅m

expand_moreMain bearing

expand_moreAll Hyundai gasoline straight-4 2.0 Liters G4JP-G engines


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Second stage	90°90°90°

expand_moreAll Hyundai gasoline V6 2.7 Liters G6BA-G engines


M7	7.38–8.85 lbf⋅ft7.38–8.85 lbf⋅ft10–12 N⋅m
M10	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreEngine control

expand_moreBalance shaft toothed belt tension pulley


2.0 with gasoline straight-4 2.0 L 134 HP at 5800 RPM, 180 N⋅m at 4600 RPM engine (2000.3–2008.7)	11.06–14.75 lbf⋅ft11.06–14.75 lbf⋅ft15–20 N⋅m


Camshaft drive belt deflection pulley	33.19–40.57 lbf⋅ft33.19–40.57 lbf⋅ft45–55 N⋅m

expand_moreCamshaft timing gear


All Hyundai diesel straight-4 2.0 Liters D4EA engines	95.88–103.26 lbf⋅ft95.88–103.26 lbf⋅ft130–140 N⋅m

expand_moreAll Hyundai gasoline straight-4 2.0 Liters G4JP-G engines


Inlet camshaft	59–73.76 lbf⋅ft59–73.76 lbf⋅ft80–100 N⋅m
Outlet camshaft	59–73.76 lbf⋅ft59–73.76 lbf⋅ft80–100 N⋅m


All Hyundai gasoline V6 2.7 Liters G6BA-G engines	66.38–81.13 lbf⋅ft66.38–81.13 lbf⋅ft90–110 N⋅m
All other modifications	73.76–88.51 lbf⋅ft73.76–88.51 lbf⋅ft100–120 N⋅m


Drive belt tensioner device	14.75–22.13 lbf⋅ft14.75–22.13 lbf⋅ft20–30 N⋅m
Toothed belt guard	7.38–8.85 lbf⋅ft7.38–8.85 lbf⋅ft10–12 N⋅m
Toothed belt tensioning roller	36.88–40.57 lbf⋅ft36.88–40.57 lbf⋅ft50–55 N⋅m

expand_moreToothed belt tightener


All Hyundai diesel straight-4 2.0 Liters D4EA engines	36.88–40.57 lbf⋅ft36.88–40.57 lbf⋅ft50–55 N⋅m
All Hyundai gasoline straight-4 2.0 Liters G4JP-G engines	33.19–40.57 lbf⋅ft33.19–40.57 lbf⋅ft45–55 N⋅m
All Hyundai gasoline V6 2.7 Liters G6BA-G engines	14.75–22.13 lbf⋅ft14.75–22.13 lbf⋅ft20–30 N⋅m

expand_moreEngine lubrication


Oil drain plug	29.5–33.19 lbf⋅ft29.5–33.19 lbf⋅ft40–45 N⋅m

expand_moreOil filter housing


2.0 with gasoline straight-4 2.0 L 134 HP at 5800 RPM, 180 N⋅m at 4600 RPM engine (2000.3–2008.7)	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m


Oil sump	7.38–8.85 lbf⋅ft7.38–8.85 lbf⋅ft10–12 N⋅m

expand_moreEngine management


Knock sensor	14.75–18.44 lbf⋅ft14.75–18.44 lbf⋅ft20–25 N⋅m

expand_moreLambda sensor


All Hyundai gasoline V6 2.7 Liters G6BA-G engines	29.5–36.88 lbf⋅ft29.5–36.88 lbf⋅ft40–50 N⋅m

expand_moreEngine mounting


All other modifications	44.25–59 lbf⋅ft44.25–59 lbf⋅ft60–80 N⋅m

expand_moreExhaust system

expand_moreExhaust manifold


All Hyundai diesel straight-4 2.0 Liters D4EA engines	18.44–29.5 lbf⋅ft18.44–29.5 lbf⋅ft25–40 N⋅m
All Hyundai gasoline straight-4 2.0 Liters G4JP-G engines	22.13–29.5 lbf⋅ft22.13–29.5 lbf⋅ft30–40 N⋅m
All Hyundai gasoline V6 2.7 Liters G6BA-G engines	18.44–22.13 lbf⋅ft18.44–22.13 lbf⋅ft25–30 N⋅m
All other modifications	33.19–40.57 lbf⋅ft33.19–40.57 lbf⋅ft45–55 N⋅m

expand_moreIgnition system


Spark plugs	14.75–22.13 lbf⋅ft14.75–22.13 lbf⋅ft20–30 N⋅m

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2002 Hyundai Highway van user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Hyundai warranty policy for your region. In some regions DIY service may invalidate your warranty.

Maintenance Items

Engine Fastener Tightening Specifications
Front Suspension Fastener Tightening Specifications
Rear Suspension Fastener Tightening Specifications
Transmission Fastener Tightening Specifications

Service Intervals

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Hyundai Highway van service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2002 Hyundai Highway van you're not only saving money, but also also improving your technical skills and learning something new.

2002 Hyundai Highway van First generation Engine Fastener Tightening Specifications

Table of Contents

Conquer your fears and never give up!

Hyundai Highway van First generation model years

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