2000 Hyundai H-200 Box Van First generation Engine Fastener Tightening Specifications
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Condition | Value |
---|
Nuts | 22.13–29.5 lbf⋅ft |
Screws | 11.06–14.75 lbf⋅ft |
All other modifications | 11.06–14.75 lbf⋅ft |
Alternator | 14.75–22.13 lbf⋅ft |
Auxiliary drive belt tensioner | 36.88 lbf⋅ft |
Vacuum pump | 7.38–8.85 lbf⋅ft |
2.4 with gasoline straight-4 2.4 L 110 HP at 4500 RPM, 181 N⋅m at 2300 RPM engine (2000.3–2004.4) | 7.38–8.85 lbf⋅ft |
High-pressure pump pulley | 47.94–55.32 lbf⋅ft |
Injection hoses | 17.7–20.65 lbf⋅ft |
Injection lines must be replaced. |
Hyundai diesel straight-4 2.5 Liters D4BH 98 HP | 36.88–44.25 lbf⋅ft |
At the bracket | 11.06–14.75 lbf⋅ft |
On the engine block | 14.75–22.13 lbf⋅ft |
Coolant pump | 14.75–22.13 lbf⋅ft |
Coolant pump pulley | 7.38–8.85 lbf⋅ft |
Fan wheel | 7.38–8.85 lbf⋅ft |
All other modifications | 14.75 lbf⋅ft |
First stage | 14.75 lbf⋅ft |
Heed bolt length. See figure 1. | |
Second stage | 90° |
Third stage | 90° |
First stage | 47.2 lbf⋅ft |
Second stage | slacken |
Third stage | 14.75 lbf⋅ft |
Fourth stage | 90° |
Fifth stage | 90° |
2.4 with gasoline straight-4 2.4 L 110 HP at 4500 RPM, 181 N⋅m at 2300 RPM engine (2000.3–2004.4) | 3.91 in |
Valve cover | 7.38–8.85 lbf⋅ft |
Screws | 33.19–36.88 lbf⋅ft |
Drive wheel toothed belt |
First stage | 14.75 lbf⋅ft |
Second stage | 90° |
Hyundai diesel straight-4 2.5 Liters D4BH 98 HP | 33.19–36.88 lbf⋅ft |
First stage | 43.52 lbf⋅ft |
Screws and nuts must be replaced. | |
Second stage | slacken |
Third stage | 23.6–26.55 lbf⋅ft |
Fourth stage | 60–64° |
Hyundai gasoline straight-4 2.4 Liters G4CS 110 HP at 4500 RPM, 181 N⋅m at 2300 RPM | 81.13–95.88 lbf⋅ft |
Hyundai diesel straight-4 2.5 Liters D4BF 79 HP | 125.39–140.14 lbf⋅ft |
Hyundai diesel straight-4 2.5 Liters D4BH 98 HP | 132.76–147.51 lbf⋅ft |
All other modifications | 206.52–221.27 lbf⋅ft |
2.4 with gasoline straight-4 2.4 L 110 HP at 4500 RPM, 181 N⋅m at 2300 RPM engine (2000.3–2004.4) | 14.75–22.13 lbf⋅ft |
2.4 with gasoline straight-4 2.4 L 110 HP at 4500 RPM, 181 N⋅m at 2300 RPM engine (2000.3–2004.4) | 95.88–103.26 lbf⋅ft |
Flywheel | 95.88–103.26 lbf⋅ft |
First stage | 18.44 lbf⋅ft |
Second stage | 90° |
Hyundai diesel straight-4 2.5 Liters D4BH 98 HP | 55.32–62.69 lbf⋅ft |
All other modifications | 95.88–103.26 lbf⋅ft |
2.4 with gasoline straight-4 2.4 L 110 HP at 4500 RPM, 181 N⋅m at 2300 RPM engine (2000.3–2004.4) | 11.06–14.75 lbf⋅ft |
M6 | 7.38–8.85 lbf⋅ft |
M8 | 14.75–22.13 lbf⋅ft |
Otherwise | 14.75–22.13 lbf⋅ft |
2.4 with gasoline straight-4 2.4 L 110 HP at 4500 RPM, 181 N⋅m at 2300 RPM engine (2000.3–2004.4) | 22.13–29.5 lbf⋅ft |
Camshaft timing chain guide rail | 7.38–8.85 lbf⋅ft |
Camshaft timing chain tensioner | 7.38–8.85 lbf⋅ft |
Camshaft timing chain tensioning rail | 14.75–22.13 lbf⋅ft |
Hyundai diesel straight-4 2.5 Liters D4BH 98 HP | 47.94–55.32 lbf⋅ft |
Top screws | 7.38–8.85 lbf⋅ft |
Bottom screws | 14.75–22.13 lbf⋅ft |
Oil pump | 7.38–8.85 lbf⋅ft |
High-pressure pump timing chain | 14.75–22.13 lbf⋅ft |
Oil pump | 7.38–8.85 lbf⋅ft |
High-pressure pump timing chain | 14.75–22.13 lbf⋅ft |
Drive belt tensioner device | 16.23–22.13 lbf⋅ft |
2.4 with gasoline straight-4 2.4 L 110 HP at 4500 RPM, 181 N⋅m at 2300 RPM engine (2000.3–2004.4) | 59–73.76 lbf⋅ft |
2.4 with gasoline straight-4 2.4 L 110 HP at 4500 RPM, 181 N⋅m at 2300 RPM engine (2000.3–2004.4) | 59–73.76 lbf⋅ft |
Toothed belt guard | 7.38–8.85 lbf⋅ft |
All Hyundai gasoline straight-4 2.4 Liters G4CS engines | 33.19–40.57 lbf⋅ft |
All other modifications | 25.08–29.5 lbf⋅ft |
Toothed belt tightener | 16.23–20.65 lbf⋅ft |
M6 | 7.38–8.85 lbf⋅ft |
M8 | 14.75–22.13 lbf⋅ft |
Heat-exchanger on oil filter housing | 13.28–18.44 lbf⋅ft |
Oil drain plug | 25.81–33.19 lbf⋅ft |
Oil filter | 16.23–18.44 lbf⋅ft |
Oil filter housing | 14.75–18.44 lbf⋅ft |
2.4 with gasoline straight-4 2.4 L 110 HP at 4500 RPM, 181 N⋅m at 2300 RPM engine (2000.3–2004.4) | 11.06–14.75 lbf⋅ft |
Cap | 14.75–22.13 lbf⋅ft |
Nuts | 36.88–44.25 lbf⋅ft |
Drive wheel toothed belt | |
Screws | 25.08–29.5 lbf⋅ft |
Toothed wheel |
All other modifications | 7.38–8.85 lbf⋅ft |
Camshaft sensor | 7.38 lbf⋅ft |
Crankshaft sensor | 7.38–8.85 lbf⋅ft |
Glow plugs | 11.06–14.75 lbf⋅ft |
Knock sensor | 18.44 lbf⋅ft |
Lambda sensor | 29.5–36.88 lbf⋅ft |
2.4 with gasoline straight-4 2.4 L 110 HP at 4500 RPM, 181 N⋅m at 2300 RPM engine (2000.3–2004.4) | 40.57–47.94 lbf⋅ft |
2.4 with gasoline straight-4 2.4 L 110 HP at 4500 RPM, 181 N⋅m at 2300 RPM engine (2000.3–2004.4) | 22.13–29.5 lbf⋅ft |
M8 | 18.44–22.13 lbf⋅ft |
M10 | 25.81–40.57 lbf⋅ft |
Hyundai diesel straight-4 2.5 Liters D4BH 98 HP | 22.13–25.81 lbf⋅ft |
All other modifications | 14.75–18.44 lbf⋅ft |
Spark plugs | 14.75–22.13 lbf⋅ft |
Starter | 22.13 lbf⋅ft |
Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2000 Hyundai H-200 Box Van user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.
Before doing any DIY service please check your insurance policy and Hyundai warranty policy for your region. In some regions DIY service may invalidate your warranty.
Table of Contents
- Air Conditioning Compressor Oil Capacity
- Air Conditioning Refrigerant Capacity
- Automatic Transmission Fluid Capacity
- Axle Oil Capacity
- Brake Fluid Capacity
- Clutch Fluid Capacity
- Cooling Fluid Capacity
- Engine Oil Capacity
- Fluid and Lubricant Specifications
- Manual Transmission Oil Capacity
- Steering Fluid Capacity
- Brake System Specifications
- Chassis Specifications
- Cooling System Specifications
- Drive Belts Specifications
- Electrical System Specifications
- Emission
- Engine Fastener Tightening Specifications
- Front Suspension Fastener Tightening Specifications
- Rear Suspension Fastener Tightening Specifications
- Transmission Fastener Tightening Specifications
Conquer your fears and never give up!
DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Hyundai H-200 Box Van service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.
Doing basic service for your 2000 Hyundai H-200 Box Van you're not only saving money, but also also improving your technical skills and learning something new.