2006 Hyundai H-200 Box Van engine fastener tightening specifications

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Condition	Value

expand_moreAir intake system

expand_moreIntake manifold


All other modifications	11.06–14.75 lbf⋅ft11.06–14.75 lbf⋅ft15–20 N⋅m

expand_moreAuxiliary assemblies

expand_moreAir-conditioning compressor


Hyundai diesel straight-4 2.5 Liters D4CB 138 HP	14.75–18.44 lbf⋅ft14.75–18.44 lbf⋅ft20–25 N⋅m


Alternator	14.75–22.13 lbf⋅ft14.75–22.13 lbf⋅ft20–30 N⋅m
Auxiliary drive belt tensioner	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_moreServo steering pump


Hyundai diesel straight-4 2.5 Liters D4CB 138 HP	14.75–22.13 lbf⋅ft14.75–22.13 lbf⋅ft20–30 N⋅m


Vacuum pump	7.38–8.85 lbf⋅ft7.38–8.85 lbf⋅ft10–12 N⋅m

expand_moreCarburetion


High-pressure pump pulley	47.94–55.32 lbf⋅ft47.94–55.32 lbf⋅ft65–75 N⋅m
Injection hoses	17.7–20.65 lbf⋅ft17.7–20.65 lbf⋅ft24–28 N⋅m
Injection lines must be replaced.

expand_moreInjection nozzle (injector)


Hyundai diesel straight-4 2.5 Liters D4CB 138 HP	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

expand_moreInjection pump


At the bracket	11.06–14.75 lbf⋅ft11.06–14.75 lbf⋅ft15–20 N⋅m
On the engine block	14.75–22.13 lbf⋅ft14.75–22.13 lbf⋅ft20–30 N⋅m

expand_moreCooling system


Coolant pump	14.75–22.13 lbf⋅ft14.75–22.13 lbf⋅ft20–30 N⋅m
Coolant pump pulley	7.38–8.85 lbf⋅ft7.38–8.85 lbf⋅ft10–12 N⋅m
Fan wheel	7.38–8.85 lbf⋅ft7.38–8.85 lbf⋅ft10–12 N⋅m

expand_moreCylinder head

expand_moreCamshaft bearing


Hyundai diesel straight-4 2.5 Liters D4CB 138 HP	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
All other modifications	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreCylinder head screws

expand_moreHyundai diesel straight-4 2.5 Liters D4CB 138 HP

Figure 1. Cylinder head, Cylinder head screws, Hyundai diesel straight-4 2.5 Liters D4CB 138 HP.


First stage	36.14 lbf⋅ft36.14 lbf⋅ft49 N⋅m
Screws must be replaced. See figure 1.
Second stage	120°120°120°
Third stage	90°90°90°


Valve cover	7.38–8.85 lbf⋅ft7.38–8.85 lbf⋅ft10–12 N⋅m

expand_moreEngine block

expand_moreBalance shaft gear wheel

expand_moreHyundai diesel straight-4 2.5 Liters D4CB 138 HP


Left nuts	36.88–44.25 lbf⋅ft36.88–44.25 lbf⋅ft50–60 N⋅m
Left screws	25.81–33.19 lbf⋅ft25.81–33.19 lbf⋅ft35–45 N⋅m
Right screws	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m

expand_moreConnecting rod bearing

expand_moreAll other modifications


First stage	43.52 lbf⋅ft43.52 lbf⋅ft59 N⋅m
Screws and nuts must be replaced.
Second stage	slacken
Third stage	23.6–26.55 lbf⋅ft23.6–26.55 lbf⋅ft32–36 N⋅m
Fourth stage	60–64°60–64°60–64°

expand_moreCrankshaft central screws


All other modifications	206.52–221.27 lbf⋅ft206.52–221.27 lbf⋅ft280–300 N⋅m


Flywheel	95.88–103.26 lbf⋅ft95.88–103.26 lbf⋅ft130–140 N⋅m

expand_moreMain bearing


All other modifications	95.88–103.26 lbf⋅ft95.88–103.26 lbf⋅ft130–140 N⋅m

expand_moreEngine control

expand_moreBottom part of the control unit housing

expand_moreOn the engine block


M6	7.38–8.85 lbf⋅ft7.38–8.85 lbf⋅ft10–12 N⋅m
M8	14.75–22.13 lbf⋅ft14.75–22.13 lbf⋅ft20–30 N⋅m


Otherwise	14.75–22.13 lbf⋅ft14.75–22.13 lbf⋅ft20–30 N⋅m


Camshaft timing chain guide rail	7.38–8.85 lbf⋅ft7.38–8.85 lbf⋅ft10–12 N⋅m
Camshaft timing chain tensioner	7.38–8.85 lbf⋅ft7.38–8.85 lbf⋅ft10–12 N⋅m
Camshaft timing chain tensioning rail	14.75–22.13 lbf⋅ft14.75–22.13 lbf⋅ft20–30 N⋅m

expand_moreCamshaft timing gear


Hyundai diesel straight-4 2.5 Liters D4CB 138 HP	70.07–88.51 lbf⋅ft70.07–88.51 lbf⋅ft95–120 N⋅m

expand_moreChain tensioner


2.5 CRDi with diesel straight-4 2.5 L 138 HP engine (2003.8–2007.12)	7.38–8.85 lbf⋅ft7.38–8.85 lbf⋅ft10–12 N⋅m

expand_moreControl drive chain guide rail

expand_moreHigh-pressure pump timing chain


Top screws	7.38–8.85 lbf⋅ft7.38–8.85 lbf⋅ft10–12 N⋅m
Bottom screws	14.75–22.13 lbf⋅ft14.75–22.13 lbf⋅ft20–30 N⋅m

expand_moreTiming chain


Oil pump	7.38–8.85 lbf⋅ft7.38–8.85 lbf⋅ft10–12 N⋅m

expand_moreControl drive chain tensioner


High-pressure pump timing chain	14.75–22.13 lbf⋅ft14.75–22.13 lbf⋅ft20–30 N⋅m

expand_moreTiming chain


Oil pump	7.38–8.85 lbf⋅ft7.38–8.85 lbf⋅ft10–12 N⋅m

expand_moreControl drive chain tensioning rail


High-pressure pump timing chain	14.75–22.13 lbf⋅ft14.75–22.13 lbf⋅ft20–30 N⋅m


Drive belt tensioner device	16.23–22.13 lbf⋅ft16.23–22.13 lbf⋅ft22–30 N⋅m
Toothed belt guard	7.38–8.85 lbf⋅ft7.38–8.85 lbf⋅ft10–12 N⋅m

expand_moreToothed belt tensioning roller


All other modifications	25.08–29.5 lbf⋅ft25.08–29.5 lbf⋅ft34–40 N⋅m


Toothed belt tightener	16.23–20.65 lbf⋅ft16.23–20.65 lbf⋅ft22–28 N⋅m

expand_moreTop part of control unit housing


M6	7.38–8.85 lbf⋅ft7.38–8.85 lbf⋅ft10–12 N⋅m
M8	14.75–22.13 lbf⋅ft14.75–22.13 lbf⋅ft20–30 N⋅m

expand_moreEngine lubrication

expand_moreOil cooler


Heat-exchanger on oil filter housing	13.28–18.44 lbf⋅ft13.28–18.44 lbf⋅ft18–25 N⋅m


Oil drain plug	25.81–33.19 lbf⋅ft25.81–33.19 lbf⋅ft35–45 N⋅m
Oil filter	16.23–18.44 lbf⋅ft16.23–18.44 lbf⋅ft22–25 N⋅m
Oil filter housing	14.75–18.44 lbf⋅ft14.75–18.44 lbf⋅ft20–25 N⋅m

expand_moreOil sump

expand_moreHyundai diesel straight-4 2.5 Liters D4CB 138 HP

expand_moreOil sump top part


M6	5.9–8.85 lbf⋅ft5.9–8.85 lbf⋅ft8–12 N⋅m
M8	14.75–22.13 lbf⋅ft14.75–22.13 lbf⋅ft20–30 N⋅m


Oil sump lower part	7.38–8.85 lbf⋅ft7.38–8.85 lbf⋅ft10–12 N⋅m


All other modifications	7.38–8.85 lbf⋅ft7.38–8.85 lbf⋅ft10–12 N⋅m

expand_moreEngine management


Camshaft sensor	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Crankshaft sensor	7.38–8.85 lbf⋅ft7.38–8.85 lbf⋅ft10–12 N⋅m
Glow plugs	11.06–14.75 lbf⋅ft11.06–14.75 lbf⋅ft15–20 N⋅m
Knock sensor	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Lambda sensor	29.5–36.88 lbf⋅ft29.5–36.88 lbf⋅ft40–50 N⋅m

expand_moreExhaust system

expand_moreExhaust manifold


All other modifications	14.75–18.44 lbf⋅ft14.75–18.44 lbf⋅ft20–25 N⋅m

expand_moreIgnition system


Spark plugs	14.75–22.13 lbf⋅ft14.75–22.13 lbf⋅ft20–30 N⋅m

expand_moreStart system


Starter	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2006 Hyundai H-200 Box Van user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Hyundai warranty policy for your region. In some regions DIY service may invalidate your warranty.

Maintenance Items

Engine Fastener Tightening Specifications
Front Suspension Fastener Tightening Specifications
Rear Suspension Fastener Tightening Specifications
Transmission Fastener Tightening Specifications

Service Intervals

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Hyundai H-200 Box Van service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2006 Hyundai H-200 Box Van you're not only saving money, but also also improving your technical skills and learning something new.

2006 Hyundai H-200 Box Van First generation facelift Engine Fastener Tightening Specifications

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Conquer your fears and never give up!

Hyundai H-200 Box Van First generation facelift model years

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