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Condition Value
expand_moreAir intake system
Intake manifold 11.0614.75 lbf⋅ft
expand_moreAuxiliary assemblies
Air-conditioning compressor 14.7522.13 lbf⋅ft
expand_moreAlternator
All Hyundai gasoline straight-4 1.5 Liters G4EC-G engines 14.7518.44 lbf⋅ft
All Hyundai gasoline straight-4 1.5 Liters G4ER engines 14.7518.44 lbf⋅ft
All other modifications 29.544.25 lbf⋅ft
Auxiliary drive belt tensioner 14.7522.13 lbf⋅ft
Servo pump pulley 5.97.38 lbf⋅ft
Vacuum pump 8.85 lbf⋅ft
expand_moreCarburetion
expand_moreFuel-distributing pipe
1.5 CRDi GLS with diesel straight-4 1.5 L 101 HP engine (2004.7–2005.8) 11.0614.75 lbf⋅ft
expand_moreHigh-pressure pump
1.5 CRDi GLS with diesel straight-4 1.5 L 101 HP engine (2004.7–2005.8) 11.0614.75 lbf⋅ft
expand_moreHigh-pressure pump pulley
Nuts 47.9455.32 lbf⋅ft
expand_moreInjection nozzle (injector)
1.5 CRDi GLS with diesel straight-4 1.5 L 101 HP engine (2004.7–2005.8) 20.6522.13 lbf⋅ft
expand_moreCooling system
expand_moreCoolant pump
Hyundai diesel straight-4 1.5 Liters D4FA 101 HP 14.7518.44 lbf⋅ft
Replace the O ring.
Hyundai diesel straight-4 1.5 Liters D4FA 109 HP 14.7518.44 lbf⋅ft
Replace the O ring.
Hyundai diesel straight-3 1.5 Liters D3EA 80 HP at 4000 RPM, 187 N⋅m at 2000 RPM 14.7518.44 lbf⋅ft
Replace the O ring.
Hyundai diesel straight-4 1.5 Liters D4FA 87 HP 14.7518.44 lbf⋅ft
Replace the O ring.
Hyundai gasoline straight-4 1.5 Liters G4ER 98 HP 14.7522.13 lbf⋅ft
Hyundai gasoline straight-4 1.5 Liters G4EC-G 98 HP at 5800 RPM, 136 N⋅m at 3000 RPM 14.7522.13 lbf⋅ft
All other modifications 8.8511.06 lbf⋅ft
expand_moreCoolant pump pulley
Hyundai diesel straight-4 1.5 Liters D4FA 101 HP 7.388.85 lbf⋅ft
Tighten the screws crosswise.
Hyundai diesel straight-4 1.5 Liters D4FA 109 HP 7.388.85 lbf⋅ft
Tighten the screws crosswise.
Hyundai diesel straight-4 1.5 Liters D4FA 87 HP 7.388.85 lbf⋅ft
Tighten the screws crosswise.
All other modifications 5.97.38 lbf⋅ft
expand_moreCylinder head
Camshaft bearing 8.8510.33 lbf⋅ft
expand_moreCylinder head screws
Figure 1. Cylinder head, Cylinder head screws, Hyundai gasoline straight-4 1.6 Liters G4ED-G 105 HP.
Figure 1. Cylinder head, Cylinder head screws, Hyundai gasoline straight-4 1.6 Liters G4ED-G 105 HP.
First stage 21.39 lbf⋅ft
Screws must be replaced. See figure 1.
Second stage 90°
Third stage Loosen all screws
Fourth stage 21.39 lbf⋅ft
Fifth stage 90°
Cold engine 44.2551.63 lbf⋅ft
Tighten bolts uniformly in several passes.
Figure 2. Cylinder head, Cylinder head screws, Hyundai gasoline straight-4 1.3 Liters G4EA 84 HP at 5500 RPM, 115 N⋅m at 3000 RPM.
Figure 2. Cylinder head, Cylinder head screws, Hyundai gasoline straight-4 1.3 Liters G4EA 84 HP at 5500 RPM, 115 N⋅m at 3000 RPM.
First stage 18.44 lbf⋅ft
See figure 2.
Second stage 60°
Third stage 60°
Figure 3. Cylinder head, Cylinder head screws, Hyundai gasoline straight-4 1.4 Liters G4EE 95 HP at 6000 RPM, 125 N⋅m at 4700 RPM.
Figure 3. Cylinder head, Cylinder head screws, Hyundai gasoline straight-4 1.4 Liters G4EE 95 HP at 6000 RPM, 125 N⋅m at 4700 RPM.
First stage 25.08 lbf⋅ft
Screws must be replaced. See figure 3.
Second stage 90°
Third stage Loosen all screws
Fourth stage 25.08 lbf⋅ft
Fifth stage 90°
First stage 25.81 lbf⋅ft
Screws must be replaced.
Second stage 90°
Third stage Loosen all screws
Fourth stage 25.81 lbf⋅ft
Fifth stage 90°
expand_moreAll other modifications
First stage 36.14 lbf⋅ft
Screws must be replaced.
Second stage 90°
Third stage 120°
expand_moreRocker bridge
Hyundai gasoline straight-4 1.1 Liters G4HD 62 HP 22.13 lbf⋅ft
Hyundai gasoline straight-4 1.3 Liters G4EA 84 HP at 5500 RPM, 115 N⋅m at 3000 RPM 14.7522.13 lbf⋅ft
Valve cover 7.38 lbf⋅ft
expand_moreEngine block
expand_moreConnecting rod bearing
First stage 9.59 lbf⋅ft
Second stage 90°
First stage 9.59 lbf⋅ft
Screws must be replaced.
Second stage 90°
Hyundai gasoline straight-4 1.1 Liters G4HD 62 HP 14.7518.44 lbf⋅ft
Hyundai gasoline/natural gas straight-4 1.1 Liters G4HG 66 HP 14.7518.44 lbf⋅ft
Hyundai gasoline straight-4 1.1 Liters G4HD 66 HP 14.7518.44 lbf⋅ft
All other modifications 23.625.81 lbf⋅ft
Reuse screws only 3 times.
expand_moreCrankshaft central screws
Hyundai diesel straight-4 1.5 Liters D4FA 101 HP 169.64184.39 lbf⋅ft
Hyundai diesel straight-4 1.5 Liters D4FA 109 HP 169.64184.39 lbf⋅ft
Hyundai gasoline straight-4 1.1 Liters G4HD 62 HP 62.6970.07 lbf⋅ft
Hyundai gasoline/natural gas straight-4 1.1 Liters G4HG 66 HP 62.6970.07 lbf⋅ft
Hyundai gasoline straight-4 1.1 Liters G4HD 66 HP 62.6970.07 lbf⋅ft
Hyundai diesel straight-3 1.5 Liters D3EA 80 HP at 4000 RPM, 187 N⋅m at 2000 RPM 136.45143.82 lbf⋅ft
Hyundai diesel straight-4 1.5 Liters D4FA 87 HP 169.64184.39 lbf⋅ft
All other modifications 103.26110.63 lbf⋅ft
expand_moreCrankshaft pulley
Hyundai gasoline straight-4 1.3 Liters G4EA 84 HP at 5500 RPM, 115 N⋅m at 3000 RPM 103.26110.63 lbf⋅ft
expand_moreFlywheel
Hyundai gasoline straight-4 1.6 Liters G4ED-G 103 HP 88.5195.88 lbf⋅ft
Hyundai gasoline straight-4 1.1 Liters G4HD 62 HP 51.6359 lbf⋅ft
Hyundai gasoline/natural gas straight-4 1.1 Liters G4HG 66 HP 59 lbf⋅ft
Hyundai gasoline straight-4 1.1 Liters G4HD 66 HP 59 lbf⋅ft
Hyundai gasoline straight-4 1.3 Liters G4EA 84 HP at 5500 RPM, 115 N⋅m at 3000 RPM 95.88103.26 lbf⋅ft
Hyundai gasoline straight-4 1.5 Liters G4ER 98 HP 88.5195.88 lbf⋅ft
Hyundai gasoline straight-4 1.5 Liters G4EC-G 98 HP at 5800 RPM, 136 N⋅m at 3000 RPM 88.5195.88 lbf⋅ft
All other modifications 51.6359 lbf⋅ft
expand_moreMain bearing
expand_moreScrews 1 – 10
First stage 18.44 lbf⋅ft
Note correct order of tensioning.
Second stage 90°
Screws 11 – 20 25.81 lbf⋅ft
Short screws 23.626.55 lbf⋅ft
expand_moreLong screws
First stage 18.44 lbf⋅ft
Second stage 90°
Hyundai gasoline straight-4 1.1 Liters G4HD 62 HP 36.8840.57 lbf⋅ft
Hyundai gasoline/natural gas straight-4 1.1 Liters G4HG 66 HP 36.8840.57 lbf⋅ft
Hyundai gasoline straight-4 1.1 Liters G4HD 66 HP 36.8840.57 lbf⋅ft
All other modifications 40.5744.25 lbf⋅ft
expand_moreEngine control
Camshaft drive belt deflection pulley 33.1940.57 lbf⋅ft
Camshaft timing chain guide rail 7.388.85 lbf⋅ft
Camshaft timing chain slip rail 7.3810.33 lbf⋅ft
Camshaft timing chain tensioner 7.388.85 lbf⋅ft
expand_moreCamshaft timing gear
Hyundai diesel straight-4 1.5 Liters D4FA 109 HP 51.6355.32 lbf⋅ft
Hyundai diesel straight-4 1.5 Liters D4FA 87 HP 51.6355.32 lbf⋅ft
All other modifications 5973.76 lbf⋅ft
Control drive chain guide rail 7.388.85 lbf⋅ft
Control drive chain tensioner 7.388.85 lbf⋅ft
expand_moreDrive belt tensioner device
Hyundai gasoline straight-4 1.6 Liters G4ED-G 105 HP 14.7522.13 lbf⋅ft
Hyundai gasoline straight-4 1.4 Liters G4EE 95 HP at 6000 RPM, 125 N⋅m at 4700 RPM 14.7522.13 lbf⋅ft
All other modifications 16.2322.13 lbf⋅ft
expand_moreInlet camshaft wheel
1.5 CRDi GLS with diesel straight-4 1.5 L 101 HP engine (2004.7–2005.8) 51.6354.58 lbf⋅ft
expand_moreOutlet camshaft wheel
1.5 CRDi GLS with diesel straight-4 1.5 L 101 HP engine (2004.7–2005.8) 51.6354.58 lbf⋅ft
Toothed belt guard 7.388.85 lbf⋅ft
expand_moreToothed belt tensioning roller
All Hyundai diesel straight-3 1.5 Liters D3EA engines 22.13 lbf⋅ft
All Hyundai gasoline straight-4 1.5 Liters G4EC-G engines 14.7522.13 lbf⋅ft
All Hyundai gasoline straight-4 1.5 Liters G4ER engines 14.7522.13 lbf⋅ft
expand_moreToothed belt tightener
Hyundai gasoline straight-4 1.6 Liters G4ED-G 103 HP 14.7522.13 lbf⋅ft
Hyundai gasoline straight-4 1.1 Liters G4HD 62 HP 16.2322.13 lbf⋅ft
Hyundai gasoline straight-4 1.3 Liters G4EA 84 HP at 5500 RPM, 115 N⋅m at 3000 RPM 16.2322.13 lbf⋅ft
expand_moreEngine lubrication
expand_moreOil cooler
1.5 CRDi GLS with diesel straight-4 1.5 L 101 HP engine (2004.7–2005.8) 7.388.85 lbf⋅ft
Oil drain plug 25.8133.19 lbf⋅ft
expand_moreOil filter
Hyundai diesel straight-4 1.5 Liters D4FA 101 HP 18.44 lbf⋅ft
All other modifications 8.8511.8 lbf⋅ft
expand_moreOil filter housing
1.5 CRDi GLS with diesel straight-4 1.5 L 101 HP engine (2004.7–2005.8) 14.7522.13 lbf⋅ft
Oil pump 14.7522.13 lbf⋅ft
expand_moreOil sump
At the gearbox 22.1329.5 lbf⋅ft
On the engine block 7.388.85 lbf⋅ft
Hyundai gasoline straight-4 1.1 Liters G4HD 62 HP 4.435.9 lbf⋅ft
Hyundai gasoline/natural gas straight-4 1.1 Liters G4HG 66 HP 4.435.9 lbf⋅ft
Hyundai gasoline straight-4 1.1 Liters G4HD 66 HP 4.435.9 lbf⋅ft
Hyundai gasoline straight-4 1.3 Liters G4EA 84 HP at 5500 RPM, 115 N⋅m at 3000 RPM 11.0614.75 lbf⋅ft
All other modifications 7.388.85 lbf⋅ft
expand_moreEngine management
expand_moreCamshaft sensor
Hyundai diesel straight-4 1.5 Liters D4FA 101 HP 7.38 lbf⋅ft
Hyundai gasoline/natural gas straight-4 1.1 Liters G4HG 66 HP 7.388.85 lbf⋅ft
Hyundai gasoline straight-4 1.1 Liters G4HD 66 HP 7.388.85 lbf⋅ft
Crankshaft sensor 7.38 lbf⋅ft
Glow plugs 11.0614.75 lbf⋅ft
Knock sensor 11.0618.44 lbf⋅ft
expand_moreLambda sensor
Hyundai gasoline straight-4 1.1 Liters G4HD 62 HP 36.88 lbf⋅ft
Hyundai gasoline/natural gas straight-4 1.1 Liters G4HG 66 HP 22.1329.5 lbf⋅ft
Hyundai gasoline straight-4 1.1 Liters G4HD 66 HP 22.1329.5 lbf⋅ft
Hyundai gasoline straight-4 1.3 Liters G4EA 84 HP at 5500 RPM, 115 N⋅m at 3000 RPM 22.1329.5 lbf⋅ft
All other modifications 36.8844.25 lbf⋅ft
expand_moreEngine mounting
expand_moreEngine bracket
Hyundai diesel straight-4 1.5 Liters D4FA 101 HP 33.1939.83 lbf⋅ft
Hyundai diesel straight-4 1.5 Liters D4FA 109 HP 33.1939.83 lbf⋅ft
Hyundai diesel straight-3 1.5 Liters D3EA 80 HP at 4000 RPM, 187 N⋅m at 2000 RPM 33.1940.57 lbf⋅ft
Hyundai diesel straight-4 1.5 Liters D4FA 87 HP 33.1939.83 lbf⋅ft
Nuts on chassis 51.6366.38 lbf⋅ft
Nuts on the engine block 36.8847.94 lbf⋅ft
Screws on the engine block 36.8847.94 lbf⋅ft
expand_moreAll other modifications
Nuts at the cylinder head 25.8140.57 lbf⋅ft
Nuts on the engine mounting 51.6370.07 lbf⋅ft
Screws at the cylinder head 25.8140.57 lbf⋅ft
expand_moreEngine mounting
Nuts on engine bracket 44.2559 lbf⋅ft
Screws on chassis 66.3881.13 lbf⋅ft
Screws on engine bracket 44.2559 lbf⋅ft
Nuts on chassis 51.6366.38 lbf⋅ft
Nuts on engine bracket 36.8847.94 lbf⋅ft
Screws on engine bracket 36.8847.94 lbf⋅ft
expand_moreAll other modifications
Nuts on chassis 47.261.96 lbf⋅ft
Nuts on engine bracket 36.8847.94 lbf⋅ft
Screws on engine bracket 36.8847.94 lbf⋅ft
expand_moreSubframe
On chassis 103.26118.01 lbf⋅ft
Screws and nuts must be replaced.
Torque arm 51.6370.07 lbf⋅ft
expand_moreExhaust system
expand_moreExhaust manifold
Hyundai diesel straight-4 1.5 Liters D4FA 101 HP 22.1325.81 lbf⋅ft
Hyundai gasoline straight-4 1.6 Liters G4ED-G 103 HP 18.4422.13 lbf⋅ft
Hyundai gasoline straight-4 1.6 Liters G4ED-G 105 HP 13.2818.44 lbf⋅ft
Hyundai gasoline straight-4 1.4 Liters G4EE 95 HP at 6000 RPM, 125 N⋅m at 4700 RPM 13.2818.44 lbf⋅ft
Hyundai gasoline straight-4 1.5 Liters G4ER 98 HP 18.4422.13 lbf⋅ft
Hyundai gasoline straight-4 1.5 Liters G4EC-G 98 HP at 5800 RPM, 136 N⋅m at 3000 RPM 18.4422.13 lbf⋅ft
All other modifications 11.0614.75 lbf⋅ft
expand_moreIgnition system
Spark plugs 14.7522.13 lbf⋅ft
expand_moreStart system
Starter 5.97.38 lbf⋅ft

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2005 Hyundai Getz user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Hyundai warranty policy for your region. In some regions DIY service may invalidate your warranty.

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Hyundai Getz service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2005 Hyundai Getz you're not only saving money, but also also improving your technical skills and learning something new.

2005 Hyundai Getz generations

In 2005 Hyundai offered 2 generations of the Getz. Engine fastener tightening specifications may vary in different generations. Be sure that you are looking at the rigt modification.

Units:
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