2005 Hyundai Brio Hatchback front suspension fastener tightening specifications

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Condition	Value

expand_moreFront axle brake


Bleed valve	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreBrake hose


At the brake caliper	18.44–22.13 lbf⋅ft18.44–22.13 lbf⋅ft25–30 N⋅m


Brake line	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreFront axle brake caliper


Lower mounting	16.23–23.6 lbf⋅ft16.23–23.6 lbf⋅ft22–32 N⋅m
Upper fastening	25.81–33.19 lbf⋅ft25.81–33.19 lbf⋅ft35–45 N⋅m


Front axle brake caliper mounting support	47.94–55.32 lbf⋅ft47.94–55.32 lbf⋅ft65–75 N⋅m
Front axle brake disc	7.38–14.75 lbf⋅ft7.38–14.75 lbf⋅ft10–20 N⋅m
Wheel speed sensor	5.9–7.38 lbf⋅ft5.9–7.38 lbf⋅ft8–10 N⋅m

expand_moreFront axle steering


Lower steering column joint	11.06–14.75 lbf⋅ft11.06–14.75 lbf⋅ft15–20 N⋅m
Screws must be replaced.
Pressure line at steering gear	8.85–13.28 lbf⋅ft8.85–13.28 lbf⋅ft12–18 N⋅m
Return line to steering gear	8.85–13.28 lbf⋅ft8.85–13.28 lbf⋅ft12–18 N⋅m
Steering gear	44.25–59 lbf⋅ft44.25–59 lbf⋅ft60–80 N⋅m
Track rod end on stub axle	11.8–25.08 lbf⋅ft11.8–25.08 lbf⋅ft16–34 N⋅m
Track rod end on track rod	36.88–40.57 lbf⋅ft36.88–40.57 lbf⋅ft50–55 N⋅m

expand_moreFront axle suspension


Shock-absorber piston rod	44.25–51.63 lbf⋅ft44.25–51.63 lbf⋅ft60–70 N⋅m
Nuts must be replaced.

expand_moreSuspension strut


On chassis	14.75–22.13 lbf⋅ft14.75–22.13 lbf⋅ft20–30 N⋅m
On stub axle	55.32–66.38 lbf⋅ft55.32–66.38 lbf⋅ft75–90 N⋅m
Screws and nuts must be replaced.

expand_moreWheel suspension

expand_moreFront axle drive shaft


On wheel hub	162.26–191.77 lbf⋅ft162.26–191.77 lbf⋅ft220–260 N⋅m
Use new nut and new locking pin.


Stabiliser mounting at the axle control arm	25.81–33.19 lbf⋅ft25.81–33.19 lbf⋅ft35–45 N⋅m
Stabiliser mounting at the stabiliser	25.81–33.19 lbf⋅ft25.81–33.19 lbf⋅ft35–45 N⋅m
Stabilizer mounting at the subframe	14.75–18.44 lbf⋅ft14.75–18.44 lbf⋅ft20–25 N⋅m
Stub axle	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m

expand_moreTransverse control arm


At the subframe	70.07–88.51 lbf⋅ft70.07–88.51 lbf⋅ft95–120 N⋅m
Screws and nuts must be replaced.
On stub axle	44.25–51.63 lbf⋅ft44.25–51.63 lbf⋅ft60–70 N⋅m
Nuts must be replaced.

expand_moreWheels and tires


Wheel attachment	66.38–81.13 lbf⋅ft66.38–81.13 lbf⋅ft90–110 N⋅m

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2005 Hyundai Brio Hatchback user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Hyundai warranty policy for your region. In some regions DIY service may invalidate your warranty.

Maintenance Items

Engine Fastener Tightening Specifications
Front Suspension Fastener Tightening Specifications
Rear Suspension Fastener Tightening Specifications
Transmission Fastener Tightening Specifications

Service Intervals

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Hyundai Brio Hatchback service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2005 Hyundai Brio Hatchback you're not only saving money, but also also improving your technical skills and learning something new.

2005 Hyundai Brio Hatchback generations

In 2005 Hyundai offered 2 generations of the Brio Hatchback. Front suspension fastener tightening specifications may vary in different generations. Be sure that you are looking at the rigt modification.

2005 Hyundai Brio Hatchback Second generation facelift Front Suspension Fastener Tightening Specifications

Table of Contents

Conquer your fears and never give up!

2005 Hyundai Brio Hatchback generations

Third generation

Hyundai Brio Hatchback Second generation facelift model years

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