2009 Ford Transit Van engine fastener tightening specifications

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Condition	Value

expand_moreAir intake system

expand_moreIntake manifold


All Ford diesel straight-5 3.2 L SAFA engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
All Ford diesel straight-5 3.2 L SAFB engines	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
All other modifications	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m

expand_moreAuxiliary assemblies

expand_moreAuxiliary drive belt deflection pulley


All Ford diesel straight-4 2.4 L H9FB engines	39.09 lbf⋅ft39.09 lbf⋅ft53 N⋅m
All Ford diesel straight-4 2.4 L H9FD engines	39.09 lbf⋅ft39.09 lbf⋅ft53 N⋅m
All Ford diesel straight-4 2.4 L JXFA engines	39.09 lbf⋅ft39.09 lbf⋅ft53 N⋅m
All Ford diesel straight-4 2.4 L JXFC engines	39.09 lbf⋅ft39.09 lbf⋅ft53 N⋅m
All Ford diesel straight-4 2.4 L PHFA engines	39.09 lbf⋅ft39.09 lbf⋅ft53 N⋅m
All Ford diesel straight-4 2.4 L PHFC engines	39.09 lbf⋅ft39.09 lbf⋅ft53 N⋅m
All Ford diesel straight-5 3.2 L SAFA engines	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m
All Ford diesel straight-5 3.2 L SAFB engines	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m

expand_moreAll other modifications

expand_moreOn engine bracket


With air-conditioning	31.72 lbf⋅ft31.72 lbf⋅ft43 N⋅m


With air-conditioning	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreAuxiliary drive belt tensioner


All other modifications	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m


Air-conditioning compressor	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Air-conditioning compressor pressure line	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m

expand_moreAlternator


All Ford diesel straight-4 2.2 L P8FA engines	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
All Ford diesel straight-4 2.2 L P8FB engines	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
All Ford diesel straight-4 2.2 L PGFA engines	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
All Ford diesel straight-4 2.2 L PGFB engines	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
All Ford diesel straight-4 2.2 L QVFA engines	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
All Ford diesel straight-4 2.2 L QWFA engines	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
All Ford diesel straight-4 2.2 L SRFA engines	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
All Ford diesel straight-4 2.2 L SRFB engines	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
All Ford diesel straight-4 2.2 L SRFC engines	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
All Ford diesel straight-4 2.2 L SRFD engines	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
All Ford diesel straight-4 2.2 L SRFE engines	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
All Ford diesel straight-4 2.2 L UHFA engines	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
All Ford diesel straight-4 2.2 L UHFB engines	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
All Ford diesel straight-4 2.2 L UHFC engines	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
All other modifications	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m


Generator bracket	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Power steering pump bracket	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m
Hydraulic lines at the servo-steering pump	17.7 lbf⋅ft17.7 lbf⋅ft24 N⋅m
Servo steering pump	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Tensioning device for air-conditioning compressor auxiliary drive belt	31.72 lbf⋅ft31.72 lbf⋅ft43 N⋅m
Vacuum pump	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreCarburetion


Exhaust gas return cooler	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Exhaust gas return valve	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Exhaust recirculation pipe	5.9 lbf⋅ft5.9 lbf⋅ft8 N⋅m
Fuel-distributing pipe	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreHigh-pressure line


First stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Replace high-pressure line.
Second stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m


High-pressure pump	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreHigh-pressure pump pulley

expand_moreAll Ford diesel straight-4 2.4 L H9FB engines


Central nuts	47.2 lbf⋅ft47.2 lbf⋅ft64 N⋅m
Wheel	24.34 lbf⋅ft24.34 lbf⋅ft33 N⋅m

expand_moreAll Ford diesel straight-5 3.2 L SAFA engines


Central nuts	47.2 lbf⋅ft47.2 lbf⋅ft64 N⋅m

expand_moreAll other modifications


Left-hand thread	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m

expand_moreInjection hoses

expand_moreAll other modifications


First stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Second stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m

expand_moreInjection nozzle (injector)

expand_moreAll Ford diesel straight-4 2.4 L H9FB engines


First stage	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
Use new screws.
Second stage	180°180°180°

expand_moreAll Ford diesel straight-4 2.2 L PGFA engines


First stage	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
Replace screws.
Second stage	180°180°180°

expand_moreAll Ford diesel straight-4 2.2 L QVFA engines


First stage	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
Replace screws.
Second stage	180°180°180°

expand_moreAll Ford diesel straight-5 3.2 L SAFA engines

expand_moreCylinder 1 and 2


First stage	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
Replace screws.
Second stage	180°180°180°

expand_moreCylinder 3 and 4


First stage	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
Replace screws.
Second stage	180°180°180°


Cylinder 5	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Replace screws.

expand_moreAll Ford diesel straight-4 2.2 L SRFA engines


First stage	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
Replace screws.
Second stage	180°180°180°

expand_moreAll other modifications


First stage	4.43 lbf⋅ft4.43 lbf⋅ft6 N⋅m
Reuse screws only 3 times.
Second stage	360°360°360°

expand_moreInjection pump


High-pressure pump	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m


Injection pump pulley	23.6 lbf⋅ft23.6 lbf⋅ft32 N⋅m

expand_moreCharging


Turbo charger	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Replace nuts.
Turbocharger bracket	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Turbocharger oil feed line	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Turbocharger oil return line	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreCooling system


Coolant pump	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m

expand_moreCoolant pump drive wheel


On servo pump	16.23 lbf⋅ft16.23 lbf⋅ft22 N⋅m


Fan wheel	77.44 lbf⋅ft77.44 lbf⋅ft105 N⋅m

expand_moreViscous fan bracket


All Ford diesel straight-5 3.2 L SAFA engines	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m
All Ford diesel straight-5 3.2 L SAFB engines	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m
All other modifications	39.09 lbf⋅ft39.09 lbf⋅ft53 N⋅m

expand_moreCylinder head

expand_moreCamshaft bearing

expand_moreAll other modifications


M6 screws	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
M8 screws	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Tighten the screws evenly from inside to outside in several steps.

expand_moreCylinder head screws

expand_moreAll Ford diesel straight-4 2.4 L H9FB engines

expand_moreScrews 1 – 10


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Replace screws.
Third stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Fifth stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Seventh stage	180°180°180°

expand_moreScrews 11 – 18


Second stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Fourth stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Sixth stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Eighth stage	180°180°180°

expand_moreAll Ford diesel straight-4 2.2 L PGFA engines

expand_moreScrews 1 – 10


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Replace screws.
Third stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Fifth stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Seventh stage	180°180°180°

expand_moreScrews 11 – 18


Second stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Fourth stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Sixth stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Eighth stage	180°180°180°

expand_moreAll Ford diesel straight-4 2.2 L QVFA engines

expand_moreScrews 1 – 10


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Replace screws.
Third stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Fifth stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Seventh stage	180°180°180°

expand_moreScrews 11 – 18


Second stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Fourth stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Sixth stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Eighth stage	180°180°180°

expand_moreAll Ford diesel straight-5 3.2 L SAFA engines

expand_moreScrews 1 – 12

Figure 1. Cylinder head, Cylinder head screws, Ford diesel straight-5 3.2 L SAFA, Screws 1 – 12.


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
See figure 1.
Third stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Fifth stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m

expand_moreScrews 13 – 22


Second stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Fourth stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Sixth stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m


Seventh stage	180°180°180°

expand_moreAll Ford diesel straight-4 2.2 L SRFA engines

expand_moreScrews 1 – 10


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Replace screws.
Third stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Fifth stage	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Seventh stage	180°180°180°

expand_moreScrews 11 – 18


Second stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Fourth stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Sixth stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Eighth stage	180°180°180°

expand_moreAll other modifications

expand_moreScrews 1 – 10


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Replace screws.
Third stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Fifth stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Seventh stage	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Ninth stage	90°90°90°
Eleventh stage	90°90°90°

expand_moreScrews 11 – 18


Second stage	3.69 lbf⋅ft3.69 lbf⋅ft5 N⋅m
Replace screws.
Fourth stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Sixth stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Eighth stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Tenth stage	90°90°90°
Twelfth stage	90°90°90°

expand_moreRocker bridge


First stage	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Second stage	30°30°30°


Valve cover	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Replace the stud bolt.

expand_moreEngine block

expand_moreConnecting rod bearing

expand_moreAll Ford diesel straight-4 2.4 L H9FB engines


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Second stage	44.25 lbf⋅ft44.25 lbf⋅ft60 N⋅m
Third stage	90°90°90°

expand_moreAll Ford diesel straight-5 3.2 L SAFA engines


First stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Second stage	59 lbf⋅ft59 lbf⋅ft80 N⋅m

expand_moreAll other modifications


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Second stage	27.29 lbf⋅ft27.29 lbf⋅ft37 N⋅m
Third stage	90°90°90°

expand_moreCrankshaft pulley

expand_moreAll other modifications


First stage	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Reuse screws only 3 times.
Second stage	120°120°120°

expand_moreFlywheel

expand_moreAll Ford diesel straight-4 2.4 L H9FB engines


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace screws.
Second stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Third stage	55.32 lbf⋅ft55.32 lbf⋅ft75 N⋅m
Fourth stage	45°45°45°

expand_moreAll Ford diesel straight-4 2.2 L PGFA engines


First stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Replace screws.
Second stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Third stage	55.32 lbf⋅ft55.32 lbf⋅ft75 N⋅m
Fourth stage	45°45°45°

expand_moreAll Ford diesel straight-4 2.2 L QVFA engines


First stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Replace screws.
Second stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Third stage	55.32 lbf⋅ft55.32 lbf⋅ft75 N⋅m
Fourth stage	45°45°45°

expand_moreAll Ford diesel straight-5 3.2 L SAFA engines


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Second stage	59 lbf⋅ft59 lbf⋅ft80 N⋅m
Third stage	82.61 lbf⋅ft82.61 lbf⋅ft112 N⋅m

expand_moreAll Ford diesel straight-4 2.2 L SRFA engines


First stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Replace screws.
Second stage	22.13 lbf⋅ft22.13 lbf⋅ft30 N⋅m
Third stage	55.32 lbf⋅ft55.32 lbf⋅ft75 N⋅m
Fourth stage	45°45°45°

expand_moreAll other modifications


First stage	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Replace screws.
Second stage	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Third stage	45°45°45°

expand_moreMain bearing

expand_moreAll Ford diesel straight-5 3.2 L SAFA engines


First stage	33.19 lbf⋅ft33.19 lbf⋅ft45 N⋅m
Second stage	59 lbf⋅ft59 lbf⋅ft80 N⋅m
Third stage	85°85°85°

expand_moreAll other modifications


First stage	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Second stage	14.75 lbf⋅ft14.75 lbf⋅ft20 N⋅m
Third stage	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m
Fourth stage	59 lbf⋅ft59 lbf⋅ft80 N⋅m
Fifth stage	90°90°90°

expand_moreEngine control

expand_moreCamshaft timing chain guide rail


All other modifications	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreCamshaft timing chain slip rail


All other modifications	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m


Camshaft timing chain tensioner	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreCamshaft timing chain tensioning rail


All Ford diesel straight-5 3.2 L SAFA engines	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
All Ford diesel straight-5 3.2 L SAFB engines	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
All other modifications	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m


Chain tensioner	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Control drive chain tensioner	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m
Control drive chain tensioning rail	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreInlet camshaft wheel


All other modifications	24.34 lbf⋅ft24.34 lbf⋅ft33 N⋅m
Replace screws.

expand_moreOutlet camshaft wheel


All other modifications	24.34 lbf⋅ft24.34 lbf⋅ft33 N⋅m
Replace screws.

expand_moreTiming case cover

expand_moreAll Ford diesel straight-4 2.4 L H9FB engines


Nuts	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Screws	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m

expand_moreAll Ford diesel straight-5 3.2 L SAFA engines


Nuts	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Screws	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m


All other modifications	8.11 lbf⋅ft8.11 lbf⋅ft11 N⋅m


Toothed belt tightener	11.06 lbf⋅ft11.06 lbf⋅ft15 N⋅m

expand_moreEngine lubrication

expand_moreOil drain plug


All Ford diesel straight-4 2.4 L H9FB engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All Ford diesel straight-4 2.4 L H9FD engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All Ford diesel straight-4 2.4 L JXFA engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All Ford diesel straight-4 2.4 L JXFC engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All Ford diesel straight-4 2.2 L P8FA engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All Ford diesel straight-4 2.2 L P8FB engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All Ford diesel straight-4 2.4 L PHFA engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All Ford diesel straight-4 2.4 L PHFC engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All Ford diesel straight-4 2.2 L QVFA engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All Ford diesel straight-4 2.2 L QWFA engines	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
All other modifications	28.76 lbf⋅ft28.76 lbf⋅ft39 N⋅m
Replace sealing rings.


Oil filter housing	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
Oil pump	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m

expand_moreOil sump

expand_moreOil sump lower part


First stage	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
Second stage	10.33 lbf⋅ft10.33 lbf⋅ft14 N⋅m

expand_moreAll other modifications


Oil sump top part	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
helically from the inside out

expand_moreEngine management

expand_moreCamshaft sensor


All Ford diesel straight-5 3.2 L SAFA engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All Ford diesel straight-5 3.2 L SAFB engines	6.64 lbf⋅ft6.64 lbf⋅ft9 N⋅m
All other modifications	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m


Charge air pressure sensor	2.21 lbf⋅ft2.21 lbf⋅ft3 N⋅m
Crankshaft sensor	5.16 lbf⋅ft5.16 lbf⋅ft7 N⋅m
Exhaust gas temperature sensor	30.98 lbf⋅ft30.98 lbf⋅ft42 N⋅m
Glow plugs	9.59 lbf⋅ft9.59 lbf⋅ft13 N⋅m
Lambda sensor	30.98 lbf⋅ft30.98 lbf⋅ft42 N⋅m

expand_moreEngine mounting

expand_moreEngine bracket

expand_moreAll other modifications

expand_moreM10


First stage	36.88 lbf⋅ft36.88 lbf⋅ft50 N⋅m
Second stage	45°45°45°

expand_moreM12


First stage	88.51 lbf⋅ft88.51 lbf⋅ft120 N⋅m
Second stage	45°45°45°

expand_moreEngine mounting

expand_moreAll Ford diesel straight-4 2.4 L H9FB engines


At the crossmember	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
On the engine block	45.73 lbf⋅ft45.73 lbf⋅ft62 N⋅m

expand_moreAll Ford diesel straight-5 3.2 L SAFA engines


At the crossmember	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
On the engine block	45.73 lbf⋅ft45.73 lbf⋅ft62 N⋅m

expand_moreAll other modifications


On chassis	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m
On engine bracket	98.1 lbf⋅ft98.1 lbf⋅ft133 N⋅m

expand_moreEngine suspension


On chassis	51.63 lbf⋅ft51.63 lbf⋅ft70 N⋅m

expand_moreSubframe


M14	129.07 lbf⋅ft129.07 lbf⋅ft175 N⋅m
M16	221.27 lbf⋅ft221.27 lbf⋅ft300 N⋅m

expand_moreTorque arm

expand_moreAll other modifications


At the subframe	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m
At the gearbox	75.97 lbf⋅ft75.97 lbf⋅ft103 N⋅m

expand_moreExhaust system


Catalytic converter	34.67 lbf⋅ft34.67 lbf⋅ft47 N⋅m
Catalytic converter bracket	18.44 lbf⋅ft18.44 lbf⋅ft25 N⋅m
Diesel particulate filter	35.4 lbf⋅ft35.4 lbf⋅ft48 N⋅m

expand_moreExhaust manifold

expand_moreAll Ford diesel straight-5 3.2 L SAFA engines


Nuts	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Screws	16.96 lbf⋅ft16.96 lbf⋅ft23 N⋅m


All other modifications	29.5 lbf⋅ft29.5 lbf⋅ft40 N⋅m
Replace screws and nuts.


Exhaust manifold heat shields	7.38 lbf⋅ft7.38 lbf⋅ft10 N⋅m
Exhaust pipe	31.72 lbf⋅ft31.72 lbf⋅ft43 N⋅m

expand_moreExhaust pipe rear


Clamps	40.57 lbf⋅ft40.57 lbf⋅ft55 N⋅m

expand_moreStart system


Starter	25.81 lbf⋅ft25.81 lbf⋅ft35 N⋅m

Please be noted that all capacities listed here are approximate. Check fluid levels when adding or refilling as recommended in your 2009 Ford Transit Van user's manual. Keep in mind that all information here is provided “as is” without any warranty of any kind.

Before doing any DIY service please check your insurance policy and Ford warranty policy for your region. In some regions DIY service may invalidate your warranty.

Maintenance Items

Chassis and Body Fastener Tightening Specifications
Engine Fastener Tightening Specifications
Front Suspension Fastener Tightening Specifications
Rear Suspension Fastener Tightening Specifications
Transmission Fastener Tightening Specifications

Service Intervals

Conquer your fears and never give up!

DIY car service is not as difficult as it looks like and it might save you thousands of dollars per year. It might be even fun and a good thing to do with your kids on a weekend to teach them how basic machinery works. It's really hard to screw something up and damage your car permanently if you use right tools, follow Ford Transit Van service manual and use right parts and fluids in prescribed amounts. Even modern cars stuffed with electronics can be serviced in your garage or even in your driveway. Changing engine oil, brake fluid, ATF, replacing brake pads, and etc. It's all may be done by yourself in a mater of a couple of hours.

Doing basic service for your 2009 Ford Transit Van you're not only saving money, but also also improving your technical skills and learning something new.

2009 Ford Transit Van Third generation facelift (MK7) Engine Fastener Tightening Specifications

Table of Contents

Conquer your fears and never give up!

Ford Transit Van Third generation facelift (MK7) model years

Suggest edit